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GENERAL SAFETY PRECAUTIONS

As you read these instructions, 

you will see WARNINGS, 

CAUTIONS, NOTICES and NOTES. Each message has a specifi c 
purpose. WARNINGS are safety messages that indicate 
a potentially hazardous situation, which, if not avoided 
could result in serious injury or death. CAUTIONS are safety 
messages that indicate a potentially hazardous situation 
which, if not avoided, could result in minor or moderate 
injury. A CAUTION may also be used to alert against unsafe 
practice. CAUTIONS and WARNINGS identify the hazard, 
indicate how to avoid the hazard, and advise of the probable 
consequence of not avoiding the hazard. NOTICES are 
messages to avoid property damage. NOTES are additional 
information to help you complete a procedure. 

PLEASE 

WORK SAFELY!

Warnings and Cautions

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

• 

Always

 ensure hook latch is closed and not 

supporting load.

• 

Never

 apply load to hook tip or latch.  Apply load only 

to the center of hook.

• 

Never

 use a hook whose throat opening has 

increased, or whose tip is bent or twisted.

• 

Always

 use a hook with a latch.

• 

Always

 ensure the operator and bystanders are aware 

of the stability of the vehicle and/or load.

• 

Always

 keep wired remote control lead and power 

cord clear of the drum, rope, and rigging.  Inspect for 
cracks, pinches, frayed wires or loose connections. 
Damaged components must be replaced before 
operation.

• 

Always

 pass remote lead thru window when used in 

vehicle.

• 

Never

 hook back on rope.

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

General Safety:

• 

Always

 Know Your Winch. Take time to fully read the 

Instructions and/or Operations Guide, and/or Basic 
Guide to Winching Techniques, in order to understand 
your winch and its operations.

• 

Never

 exceed winch or winch rope rated capacity.

Double line using a snatch block to reduce winch load.

• 

Always

 wear heavy leather gloves when handling 

winch rope. 

• 

Never

 use winch or winch rope for towing. Shock 

loads can damage, overload and break rope.

• 

Never

 use a winch to secure a load.

• 

Never

 operate this winch when under the infl uence of 

drugs, alcohol or medication.

• 

Never

 operate this winch if you are under 16 years of 

age.

Installation Safety: 

• 

Always

 choose a mounting location that is suffi  ciently 

strong to withstand the maximum pulling capacity of 
your winch.

• 

Always

 use class 8.8 metric (grade 5) or better 

hardware.

• 

Never

 weld mounting bolts.

• 

Always

 use factory approved mounting hardware,

components, and accessories.

• 

Never

 use bolts that are too long. 

 

Always

 confi rm required bolt length to ensure proper 

thread engagement.

• 

Always

 complete the winch installation and hook 

attachment before installing the wiring. 

• 

Always

 keep hands clear of winch rope, hook loop, 

hook and fairlead opening during installation, 
operation, and when spooling in or out.

• 

Always

 position fairlead with warning readily visible 

on top.

• 

Always

 prestretch rope and respool under load before 

use.  Tightly wound rope reduces chances of “binding”, 
which can damage the rope.

  WARNING

  WARNING

GENERAL SAFETY PRECAUTIONS

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

Winching Safety:

• 

Always

 inspect winch rope, hook, and slings before 

operating winch.  Frayed, kinked or damaged winch 
rope must be replaced immediately.  Damaged 
components must be replaced before operation.
Protect parts from damage.

• 

Always

 remove any element or obstacle that may 

interfere with safe operation of the winch.

• 

Always

 be certain the anchor you select will 

withstand the load and the strap or chain will not 
slip.

• 

Always

 use supplied hook strap whenever spooling 

winch rope in or out, during installation and during 
operation.

• 

Always

 require operators and bystanders to be 

aware of vehicle and or load.

• 

Always

 be aware of stability of vehicle and load 

during winching, keep others away.  Alert all 
bystanders of an unstable condition.

• 

Always

 unspool as much winch  rope as possible 

when rigging. Double line or pick distant anchor 
point.

• 

Always

 take time to use appropriate rigging 

techniques for a winch pull.

• 

Never

 touch winch rope or hook while someone else 

is at the control switch or during winching operation.

• 

Never

 engage or disengage clutch if winch is under 

load, winch rope is in tension or drum is moving.

• 

Never

 touch winch rope or hook while under tension 

or under load.

• 

Always

 stand clear of winch rope and load and keep 

others away while winching.

• 

Never

 use vehicle to pull load on winch rope. 

Combined load or shock load can damage, overload 
and break rope.

• 

Never

 wrap winch rope back onto itself. Use  a 

choker chain or tree trunk protector on the anchor.

FALLING OR CRUSHING HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

• 

Always

 stand clear, keep hands clear, keep others away.

• 

Never

 operate winch with less than 5 wraps of rope 

around the drum.  Rope could come loose from the 
drum, as the rope attachment to the drum is not 
designed to hold a load.

• 

Never

 use winch as a hoist or to suspend a load.

• 

Always

 be certain anchor will withstand load, use 

appropriate rigging and take time to rig correctly.

• 

Never

 use winch to lift or move persons.

• 

Never

 use excessive eff ort to freespool winch rope.

• 

Always

 use proper posture/lifting technique or get 

lifting assistance while handling and installing product.

• 

Always 

wind the winch rope on bottom (mountside) 

of drum.

• 

Never

 wind rope over top of drum.

• 

Always

 spool the winch rope onto the drum in the 

direction specifi ed by the drum rotation labels on the 
winch and/or in the documentation.  This is required 
for the automatic brake (if so equipped) to function 
properly.

CUT AND BURN HAZARD

Failure to observe these instructions could lead to 
serious injury or death.

To avoid injury to hands and fi ngers:

• 

Always

 wear heavy leather gloves when handling 

winch rope. 

• 

Always

  be aware of possible hot surfaces at winch 

motor, drum or rope during or after winch use. 

  WARNING

  WARNING

  WARNING

Summary of Contents for 91800

Page 1: ...Guide Basic Guide to Winching Techniques Specification and Performance Data Product Warranty Replacement Parts List and other product literature specific to some products SYMBOL INDEX SYMBOL EXPLANATION Read All Product Literature Always Wear Hearing and Eye Protection Never Use Winch as a Hoist Properly Seat Load in Throat of Hook Wind Rope on Bottom of Drum Finger Fairlead Crushing Hazard Hand P...

Page 2: ...ion fairlead with warning readily visible on top Always prestretch rope and respool under load before use Tightly wound rope reduces chances of binding which can damage the rope WARNING WARNING GENERAL SAFETY PRECAUTIONS MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to serious injury or death Winching Safety Always inspect winch rope hook and slings before opera...

Page 3: ... any part of the body or at other people or animals Always turn the compressor off and bleed pressure from the air hose and intercooler before attempting maintenance attaching tools or accessories WARNING RISKTO BREATHING Failure to observe these instructions could lead to serious injury or death Never use air from compressor to supply air for human consumption WARNING GENERAL SAFETY PRECAUTIONS A...

Page 4: ...ode Selector The mode selector allows the user to switch between winching and compressor operation Rope The winch rope s diameter and length are determined by the winch s load capacity and design Wrapped around the winch drum and fed through the fairlead the winch rope is looped at the end to accept the hook s clevis pin Winch Drum The winch drum is the cylinder onto which the winch rope feeds The...

Page 5: ...ly the mounting orientations shown are possible for safe winching operation Refer to the following diagrams for proper mounting orientation All others are improper and inappropriate The mounting details indicate the proper torque levels The use of recommended bolt and lock washer combinations torqued to recommended levels will prevent vibration during operation Specifications listed below Mounting...

Page 6: ...inch when not in use Leaving the remote plugged in may result in a dangerous condition and or battery drain Winch Control Switch The large rocker switch on the remote control handle controls the spooling in and spooling out functions of the winch This switch is operable only when the Mode Selector is in the Winch symbol position MotorTemperature Indicator and Cutoff With heavy usage over a short p...

Page 7: ... quickest and easiest way to spool out winch rope Before freespooling winch rope out from the winch power out enough rope to remove any tension the winch rope might be under Disengage the clutch Then freespool by manually spooling out enough winch rope for the winching operation See The Basic Guide to Winching Techniques for more information NOTICE DoNOTpoweroutmorethan30ftwithoutallowing thewinch...

Page 8: ...cle to operate Instruct your assistant to stand to the side of the vehicle and away from the winch rope Your assistant should signal you if the winch rope is winding correctly by watching it move across the fairlead as the winch rope is powered in Start the vehicle and place the transmission in neutral Release the parking brake while applying moderate brake pedal pressure Press power in on the rem...

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