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GENERAL SAFETY PRECAUTIONS

AVOID WINCH AND EQUIPMENT 
DAMAGE

•  Always avoid side pulls which can pile up winch 

rope at one end of the drum. This can damage 
winch rope or winch.

•  Always ensure the clutch is fully engaged or 

disengaged.

•  Always use care to not damage the vehicle frame 

when anchoring to a vehicle during a winching 
operation.

•  Never submerge winch in water.
•  Always store the remote control in a protected, 

clean, dry area.

N O T I C E

MOVING PARTS ENTANGLEMENT 
HAZARD

Failure to observe these instructions could 

lead to minor or moderate injury.
To avoid injury to hands or fi ngers:

•  Never leave remote control where it can be 

activated during free spooling, rigging, or when the 
winch is not being used.

•  Never leave the winch remote control plugged in 

when installing, freespooling, rigging, servicing or 
when the winch is not being used.

CHEMICAL AND FIRE HAZARD

Failure to observe these instructions could 

lead to serious injury or death.

•  Always remove jewelry and wear eye protection.
•  Never route electrical cables across sharp edges.
•  Never route electrical cables near parts that get 

hot.

•  Never route electrical cables through or near 

moving parts.

•  Always place the supplied terminal boots on 

wires and terminals as directed by the installation 
instructions.

•  Never lean over battery while making 

connections.

•  Never route electrical cables over battery 

terminals.

•  Never short battery terminals with metal objects.
•  Always verify area is clear of fuel lines, fuel tank, 

brake lines, electrical wires, etc., when drilling.

•  Always consult operator’s manual for proper 

wiring details.

•  Always insulate and protect all exposed wiring 

and electrical terminals.

CUT AND BURN HAZARD

Failure to observe these instructions could 

lead to minor or moderate injury.

•  Never let winch rope slip through your hands.

  CAUTION

  WARNING

  CAUTION

SAFE WORKING CONDITIONS

Safety

When installing your ATV/UTV winch 

system, read and follow all mounting and 
safety instructions. 

Always use caution when working with 

electricity and remember to verify that no 
exposed electrical connections exist before 
energizing your winch circuit.

For specifications and performance data, 

refer to the specification sheet supplied with 
your winch.

Figure 1: To install the complete kit, you will need to mount the winch, contactor 

handlebar mounted Mini-rocker switch and remote socket (optional on some models). Mounting locations may vary depending 

on make and model of the ATV/UTV. Read and understand the following instructions to choose the appropriate mounting 

locations.

Summary of Contents for 90250

Page 1: ...asic Guide to Winching Techniques Specification and Performance Data Product Warranty Replacement Parts List and other product literature specific to some products SYMBOL INDEX SYMBOL EXPLANATION Read...

Page 2: ...g readily visible on top Always prestretch rope and respool under load before use Tightly wound rope reduces chances of binding which can damage the rope WARNING WARNING GENERAL SAFETY PRECAUTIONS MOV...

Page 3: ...ce the supplied terminal boots on wires and terminals as directed by the installation instructions Never lean over battery while making connections Never route electrical cables over battery terminals...

Page 4: ...t and the winch to work properly The following instructions will assist you in the installation of your WARN contactor Disconnect the vehicle battery cables negative terminal first All work with elect...

Page 5: ...nt Exact positioning may vary depending on the ATV UTV make and model Figure 6 Mini rocker switch assembly Splice and tape wire together MOUNTING Step 4 Mount the Remote Socket optional on some models...

Page 6: ...ee Figure 11 on following page 2 Attach the yellow and blue electrical cables to the motor terminals on the winch Yellow is marked 1 and blue is marked 2 on the motor Torque the terminal nuts on the m...

Page 7: ...eck Before first operation After each use Every 90 days Take time to fully read the Instructions and or Operations Guide and or Basic Guide to Winching Techniques in order to understand your winch and...

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