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Warn 89535, Installation Instruction

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Warn 89535 Installation Instruction Download Page 9

©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

 9 

89548A0

17.  Loosen the top roller of the fairlead to allow the wire/synthetic rope through.

 

18.  Tighten the top roller down after the loop is through. 

 

19.  Mount the fairlead to the front tabs using the fairlead hardware given. 

  

I N S T A L L A T I O N   I N S T R U C T I O N S

Summary of Contents for 89535

Page 1: ...ION signals a hazard that may cause minor to moderate injury if you do not follow recommendations This guide uses NOTICE to call attention to important mechanical information and Note to emphasize general information worthy of special attention Impact and Moving Parts Entanglement Hazard FAILURETO OBSERVETHESE INSTRUCTIONS COULD LEADTO SEVERE INJURY OR DEATH Alwaysuseextremecautionwhendrillingonan...

Page 2: ...rts Entanglement Hazard FAILURETO OBSERVETHESE INSTRUCTIONS COULD LEADTO MINOR OR MODERATE INJURY AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly N O T E S B E F O R E Y O U B...

Page 3: ...ead Capscrew not shown T O O L S R E Q U I R E D 13mm 10mm 17mm socket Wrench 13mm 10mm 17mm Standard Wrench Torx Set Short extensions for all socket wrenches T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions 1 4 6mm 8 lb ft 10 8 N m 5 16 8mm 17 lb ft 23 0 N m 3 8 10mm 30 lb ft 40 7 N...

Page 4: ...demarks ofWarn Industries Inc 4 89548A0 I N S T A L L A T I O N I N S T R U C T I O N S 1 Remove the plastic skid plate by removing the outside bottom and inside top bolts 2 Uninstall the upper bracket by removing the three long bolts and short bolt shown ...

Page 5: ...lower mount bolts and the front two bolts 4 Remove the top two bolts to uninstall the top bumper bracket 5 Mount the winch using four M8 x 1 25 x 25mm bolts A7 supplied in this kit and lock washers supplied in winch kit 6 Pull the winch rope through the front window of the winch mount I N S T A L L A T I O N I N S T R U C T I O N S Winch Rope A7 ...

Page 6: ...yellow towards the front 8 Install the gussets loosely using two M8 x 1 25 x 30mm bolts A6 and two locking nuts A3 on top and two countersunk bolts A4 with two locking nuts A3 on the bottom After all bolts are in place tighten all hardware to specifications on page 3 NOTE Review exploded view on page 3 for gusset orientation 9 Position winch mount assembly on vehicle I N S T A L L A T I O N I N S ...

Page 7: ... supplied in this kit Note Install loosely at this time to allow for adjustment NOTE Review exploded view on page 3 11 Re attach the front of the plastic skid plate to aluminum bumper the front two bolts only at this time allowing the bottom of the skid plate to remain loose 12 Slide the bumper over the front fairlead tabs I N S T A L L A T I O N I N S T R U C T I O N S Factory bolt w A1 and A2 ...

Page 8: ...loosely by installing the remaining two M8 1 25 x 30 long bolts A6 and spacers A5 with the factory nuts 14 Loosely install the lower factory bumper mounting bolts with nuts 15 Tightenall bumper hardware now 16 Install the bottom skid plate bolts to finish mounting the plastic skid plate I N S T A L L A T I O N I N S T R U C T I O N S ...

Page 9: ...ies Inc 9 89548A0 17 Loosen the top roller of the fairlead to allow the wire synthetic rope through 18 Tighten the top roller down after the loop is through 19 Mount the fairlead to the front tabs using the fairlead hardware given I N S T A L L A T I O N I N S T R U C T I O N S ...

Page 10: ...ghten all winch mounting bumper and skid plate hardware to torque specifications on page 3 Contactor installation and wiring 1 Mount the contactor to the contactor plate B1 and attach the plate mounting location using the two M8 bolts A8 provided Attach the red and black wires to the coordinating color marked contactor terminal using hardware with contactor I N S T A L L A T I O N I N S T R U C T ...

Page 11: ...nd related hardware prior to each use Replace all parts that appears rusted or deformed Inspect all nuts and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts must be replaced Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove de...

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