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WARN INDUSTRIES 

PAGE 6 

83036A0

©2009 Warn Industries, Inc.

WARN® and the WARN logo are trademarks of Warn Industries Inc.

FAILURE TO SECURELY TIGHTEN ALL BOLTS 

ON THE WINCH PLATE, WINCH, AND FAIRLEAD 

CAN RESULT IN PRODUCT FAILURE WHICH 

MAY RESULT IN VEHICLE DAMAGE AND OPERA-

TOR INJURY OR DEATH.  DOUBLE CHECK THAT 

ALL BOLTS ARE SECURELY TIGHTENED PRIOR 
TO USE.

 

WARNING

READ THE VEHICLE’S OPERATOR MANUAL, 

WINCH OPERATOR MANUAL, AND ALL WARN-

ING LABELS PRIOR TO OPERATION OF ATV 
AND WINCH.

 

WARNING

WARNING

AVOID ALL MOVING AND POTENTIALLY HOT 

COMPONENTS OF ATV WHEN ROUTING ELEC-

TRICAL CABLES.  AVOID AREAS WHERE THE 

WIRING COULD BE PINCHED WHEN COM-

PONENTS ARE REINSTALLED.  FAILURE TO 

DO SO CAN RESULT IN PRODUCT FAILURE 

WHICH CAN LEAD TO VEHICLE DAMAGE AND 

OPERATOR INJURY OR DEATH.

IV.  MAINTENANCE/CARE

1. 

  Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all hard-

ware that appears rusted or deformed.

2.

   Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use.  Tighten 

all nuts that appear to be loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.

   Check all cables prior to use.  Replace cables that look worn or frayed.

4.

   Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

 

WARNING

PERFORM REGULAR INSPECTIONS ON THE WINCH, WINCH MOUNT, AND RELATED HARDWARE.  

NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS.  FAILURE TO FOLLOW THIS 
WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH.

Summary of Contents for 80566

Page 1: ...ys tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING INSTALLATION INSTRUCTIONS Front Plow Mounting Kit Front Plow Mount Kit 80566 Application 2008 2009 Suzuki King Quad 400 Your safety and the safety of others is...

Page 2: ...ng instructions thoroughly Table of Contents I Parts List 3 II Tools Required 3 III Installation 4 6 IV Maintenance Care 7 Caution Moving Parts Entanglement Hazard Failure to observe these instructions could lead to minor or moderate injury Always take time to fully read and understand the installation and Operations Guide included with this product Never operate this product if you are under 16 y...

Page 3: ...tries Inc II TOOLS REQUIRED 3 8 Ratchet and 3 1 2 extension Sockets 10mm 1 2 Wrenches 1 2 I PARTS LIST Ref Description Qty A1 Plow Mounting Plate 1 B1 U Bolt 5 16 2 B2 Flat Washer 5 16 8 B3 Lock Nut 5 16 6 B4 Capscrew 5 16 18 2 C1 Tab Plow RH Jogged 1 C2 Tab Plow LH Jogged 1 C3 Pin Plow Retaining 2 Figure 1 ...

Page 4: ...ont bumper 2 Use the 5 16 x 1 capscrews to secure the plow mount inner mounting tabs to the vehicle as shown in Figure 3 Loosely secure the bolts using 5 16 flat washers and lock nuts Refer to Figure 1 3 Use two 5 16 u bolts to secure plow mount to vehicle frame tubes as shown in Figure 4 4 Torque all hardware to 15ft lbs 20 N m 5 Re install the factory skid plate with original fasteners III INSTA...

Page 5: ...s of Warn Industries Inc Figure 5 Figure 6 6 Install the plow mounting tabs C1 C2 to plow tube assembly Refer to Figure 5 Loosely install fasteners Tighten the fasteners after the plow is assembled and installed in the mount per the plow assembly instructions See Figure 6 III INSTALLATION cont ...

Page 6: ...LLED FAILURE TO DO SO CAN RESULT IN PRODUCT FAILURE WHICH CAN LEAD TO VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH IV MAINTENANCE CARE 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hard ware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be ...

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