Warn 80335 Installation Instructions Manual Download | Manualshive

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Summary of Contents for 80335

Page 1: ...and pictures are not easy to see At times you will find the overall look of the instructions to be less than professional However we feel it is better to provide what we have rather than provide nothing at all To the best of our knowledge the instructions and application information contained in the instructions is accurate However Dennis Kirk assumes no liability related to any errors that may be...

Page 2: ...lling operation will cause flying metal chips Flying chips can cause eye injury Always use extreme caution when cutting and trimming during fitting Always remove jewelry and wear eye protection Never lean over battery while making connections Never route electrical cables Across any sharp edges Through or near moving parts Near parts that become hot Always insulate and protect all exposed wiring a...

Page 3: ...cation Guide supplied in the winch kit for all wiring schematics and specific details on how to wire this WARN product to your vehicle Read installation and operating instructions thoroughly I BEFORE YOU BEGIN Before you begin disconnect the positive battery lead from the battery II TABLE OF CONTENTS Torque Specifications Tools Required Parts List Installation Maintenance Care page 2 page 2 page 3...

Page 4: ...5 31209 2 6 71588 4 7 77008 I 8 77010 WARN INDUSTRIES PAGE3 Description 1 4 Flat Washer 5 16 Flat Washer 1 4 20 Locking Hex Nut M8 x 1 25 x 25 MM Hex Bolt U Bolt 114 20 x 1 114 x I 1 4 M8 x 1 25 Hex Flanged Lock Nut Winch Mounting Bracket Fairlead Mounting Bracket 80343AO ...

Page 5: ...ng plate Figure 1 Figure 2 3 Before attaching the mounting plate to the frame the winch will have to be attached to the mounting plate Once the winch has been attached to the mounting plate tighten down all four bolts to the recomended torque of 17 lb ft Figure 3 80343AO 4 Attach the mounting plate with the winch to the frame using 2 114 20 V bolts washers and locking hex nuts Just finger tighten ...

Page 6: ...x flange nuts at this time It is best to leave every thing as loose as possible at this point in the installation Figure 4 Figure S 6 Attach the lower flange of the fairlead bracket see figure 5 Use 8mm hex bolts flat washers and hex flange nuts Figure 6 7 Tighten all of the fasteners at this point in the installation use the recomended torque specs see figure 6 shows the brackets in the correct l...

Page 7: ...he fairlead and the bracket or cutting away part of the plastic bumper should alleviate the fit issue see figure 7 and 8 10 Attach the roller fairlead to the fairIead bracket use the hardware that came with the winch 11 Replace the bumper and tighten down all fasteners AWARNING READ THE VEHICLE S OPERATOR MANUAL WINCH OPERATOR MAt lUAL AND ALL WARN ING LABELS PRIOR TO OPERATION OF ATV AND WINCH Fi...

Page 8: ...ct all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely A WARNING PERFORM REGULAR INSPECTIONS ON THE...

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