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72489 A0

INJURY HAZARD

Failure to observe these instructions could lead to severe injury or death.

‰

Always

 use extreme caution when drilling on any vehicle.  Make sure that all fuel lines, brake lines, electrical

wires, and other objects are not punctured or damaged when / if drilling on the vehicle.  Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be
damaged.  Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or
personal injury.

‰

Always

 wear safety glasses when installing this kit.  A drilling operation will cause flying metal chips.

Flying chips can cause eye injury.

‰

Always 

use extreme caution when cutting and trimming during fitting.

‰

Always

 remove jewelry and wear eye protection.

‰

Never

 lean over battery while making connections.

‰

Never route electrical cables:

Across any sharp edges.
Through or near moving parts.
Near parts that become hot.

‰

Always

 insulate and protect all exposed wiring and electrical terminals.

‰

Always

 install terminal boots as directed in installation instructions.

‰

Always 

use appropriate and adequate care in lifting components into place.

‰

Always

 insure components will remain secure during installation and operation.

‰

Always

 tighten all nuts and bolts securely, per the installation and operation.

‰

Always

 perform regular inspections and maintenance on the winch, winch mount and related hardware.

‰

Never

 operate this 

WARN

 product with damaged or missing parts.

 

WARNING

Your safety, and the safety of others, is very important.  To help you make informed decisions about

safety, we have provided installation and operating instructions and other information on labels and in

this guide. This information alerts you to potential hazards that could hurt you or others. It is not

possible to warn you about all potential hazards associated with this product, you must use your own

good judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT

DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING

INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid

personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.

These signal words mean:

WARNING signals a hazard that 

could 

cause serious injury or death, if you do not follow

recommendations.   CAUTION signals a hazard that 

may 

cause minor to moderate injury, if you

do not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize

general information worthy of special attention.

INSTALLATION INSTRUCTIONS

WINCH MOUNTING KIT

Part Number:

 

72492

Application:

 Yamaha Wolverine 2006

Summary of Contents for 72492

Page 1: ... per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING Your safety and the safety of others is very important To help you make informed decisions about safety we have provided installation and operating instructions and other information on labels and ...

Page 2: ...ct if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications Read installation and operating instructions thoroughly Please read and understand these instructions completely before installation to avoid injury to yourself or damage to the vehicle or accessory Dealer These instructions contain important information for future reference and ...

Page 3: ...ate figure 2 Save the fasteners as they will be used later to reinstall the front bumper and skid plate 3 Mount a Warn 1 5ci winch to the mounting bracket A1 with the four 5 16 X 3 4 bolts found in the winch mounting kit figure 3 Note The shorter 5 16 bolts must be used to mount the 1 5ci winch to the mounting plate The longer 5 16 bolts found in the winch kit are to long and will bottom out of th...

Page 4: ...1 4 20 lock nuts B3 that were supplied in the mounting kit figure 4 and figure 5 Do not tighten fasteners at this time 6 Place the front bumper with attached winch assembly back onto the vehicle frame figure 6 Reinstall the four 10mm bolts and two 8mm bolts that were removed in steps 2 Tighten these bolts at this time 7 Install the two remaining 1 4 20 x 1 1 8 x 1 3 4 U bolts B1 four 1 4 flat wash...

Page 5: ...0 x 1 1 8 x 1 3 4 U bolts B1 eight 1 4 flat washers B2 and eight 1 4 20 lock nuts B3 figure 8 Tighten the 1 4 U bolts to a recommended torque of 10 N m 7 ft lbs 9 Attach fairlead to the fairlead mounting bracket A1 figure 9 Use the two supplied 3 8 dia bolts nuts and lock washers provided with the winch kit Install the lock washers and nuts on the fairlead side Tighten the two 3 8 dia bolts to a r...

Page 6: ...ll nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts and bolts that are loose Missing stripped fractured or bent bolts or nuts need to be replaced immediately Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove debris that may inhibit the part from moving freely WARNING Failure to perform regu...

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