Warn 61854 Installation Instructions Download Page 2

WARN INDUSTRIES

62060 Rev. B1

PAGE 2

INSTALLATION CONT.

NOTE:  Some TJ model vehicles may not have all 8 mounting locations on the rear frame
area.  If all 8 locations are not in the frame, measure the supplied bumper mounting points and
match these measurements on the frame.  Drill the frame holes to 7/16".  See Figure 1.

·

On YJ models, use the supplied 3/8" bolts, lockwashers, and washers in all 8 mounting
locations.  Torque 3/8" bolts to 35-38 ft lbs.  Insert the two spacers, one on each side, between
the bottom bumper tab and the bottom of the frame. Install the bottom bumper bolts, using the
2 supplied 7/16" bolts, lockwashers, and washers, torque 7/16" bolts to 42-45 ft lbs.

·

On CJ models, use the supplied 3/8" bolts, lockwashers, and washers in all 8 mounting
locations. Insert the four spacers between the frame surface and the bumper mounting
surface.  It is necessary to space the bumper away from the frame for proper clearance.
Torque 3/8" bolts to 35-38 ft lbs.  Insert the two spacers, one on each side, between the
bottom bumper tab and the bottom of the frame. Install the bottom bumper bolts, using the 2
supplied 7/16" bolts, lockwashers, and washers, torque 7/16" bolts to 42-45 ft lbs.

WARN INDUSTRIES, INC.

 

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12900 SE CAPPS ROAD 

 

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 CLACKAMAS, OR    97015-8903

(503) 722-1200  

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  CUSTOMER SERVICE LINE 1-888-722-6730  

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  FAX (503) 722-3051

Figure 1

© 2005 Copyright Warn Industries, Inc. All rights reserved.

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