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WARN INDUSTRIES

PAGE 6

60003 B2

IV.  MAINTENANCE/CARE

1.  

Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all

hardware that appears rusted or deformed.

2.

  Inspect all nuts and bolts on the winch, winch mount, and related hardware prior to each use.

Tighten all nuts that appear to be loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.

  Check all cables prior to use.  Replace cables that look worn or frayed.

4.

  Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

 

WARNING

READ THE VEHICLE’S OPERATOR MANUAL,
WINCH OPERATOR MANUAL, AND ALL WARNING
LABELS PRIOR TO OPERATION OF ATV AND
WINCH.

III.  WINCH CONTROL SWITCH CONTINUED

4.  

When reinstalling the choke cable, steering cover and all mounting hardware make sure all wires

from switch are not in contact with any sharp edges.  Also, make sure these wires have no interfer-
ence with other components when turning the handlebars in both directions.

Summary of Contents for 60004

Page 1: ...r ATV winch Always stay clear of moving parts and cables Keep others away when operating the winch Always inspect the winch mechanism fasteners cables and adjustments before operating Replace all worn or damaged parts before operating Always deactivate the winch before leaving the ATV unattended READ THE WINCH OPERATOR MANUAL BEFORE FREESPOOLING THE WINCH OR ATTACHING THE HOOK BE CAREFUL WHEN CUTT...

Page 2: ...ached to the rack leave nuts on the bolts leaving the grey bumper still attached and loose Then remove the black plastic brush guard using a Phillips screwdriver and the 10mm wrench to remove the bottom screws Use a 15mm wrench to remove the front brush guard bolts Figure 1 2 Remove the two upper framebolts and the two lower frame bolts using a 13mm wrench and socket Figure 2 3 Swing out the whole...

Page 3: ...nstall the winch onto the mounting bracket with the two lower bolts and lock washers Figure 6 upper winch mounting bolts will be mounted later with the plastic brush guard and fairlead Note The motor should be on the right side when looking at the front of the ATV Torque lower winch bolts to approximately to 21 ft lbs 6 Install and tighten upper frame bolts bracket bolts and lower frame bolts to a...

Page 4: ...sh guard with the lower screws and attach the roller or hawse fairlead with the two remaining lock washers and 5 16 18 X 1 1 2 socket head bolts Figure 10 Tighten 21 ft lbs 28 N m Figure 8 WARNING FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE WINCH AND FAIRLEAD CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH DOUBLE CHECK THAT ALL BOLTS ARE S...

Page 5: ...ve the cable from the steering cover at this time 3 Connect the red wire from the winch control switch and the red wire from the optional remote plug if equipped to the wire listed below according to your bike model This wire will be on the vehicle side of the speedometer electrical connector that is under the steering cover CAUTION Do not use the PURPLE wire on the key switch to hook up the winch...

Page 6: ...ck all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely WARNING READ THE VEHICLE S OPERATOR MANUAL WINCH OPERATOR MANUAL AND ALL WARNING LABELS PRIOR TO OPERATION OF ATV AND WINCH III WINCH CONTROL SWITCH CONTINUED 4 When reinstalling the choke cable steering cover and all mounting hardware m...

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