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©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

106641A0

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Torque Specifications ................................................................................................................page 2

Parts List.........................................................................................................................................page 3
Installation ................................................................................................................................page 4-5

Maintenance/Care ......................................................................................................................page 5

T O O L S   R E Q U I R E D

-  Metric wrenches

-  Metric sockets

-  Wrench and socket extension

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

B E F O R E   Y O U   B E G I N

Summary of Contents for 106576

Page 1: ...othsidesofmaterial priortodrilling andrelocateanyobjectsthatmaybedamaged Failuretoinspecttheareatobedrilledmayresultinvehicledamage electricalshock fireorpersonalinjury Alwayswearsafetyglasseswheninstallingthiskit Adrillingoperationwillcauseflyingmetalchips Flyingchipscancauseeyeinjury Alwaysuseextremecautionwhencuttingandtrimmingduringfitting Alwaysremovejewelryandweareyeprotection Neverleanoverb...

Page 2: ...are page 5 T O O L S R E Q U I R E D Metric wrenches Metric sockets Wrench and socket extension N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowbarsdirectlytothebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation and operating...

Page 3: ...NUMBER DESCRIPTION QTY A1 106580 PLOW MOUNT 1 A2 106640 PLOW FLANGE 1 A3 82466 TERMINATION STRAP 1 ITEM PART NUMBER DESCRIPTION QTY B1 35136 RETAINING PIN 2 B2 63356 M6 HEX HEAD BOLT 2 B3 89084 M8 x 70 HEX HEAD BOLT 2 B4 93105 M8 FLAT WASHER 8 B5 22491 M8 LOCK NUT 4 B6 93104 M8 x 25 HEX HEAD BOLT 2 B7 83349 M6 FLAT WASHER 2 ...

Page 4: ...amaged in any way use the included hardware instead 5 Secure with previously removed spacers flat washer and lock nut NOTE If any hardware is damaged in any way use the included hardware instead Do not tighten completely to allow for adjustment 6 Install two M8 25mm bolts B6 with washers B3 down through the top of the fairlead bracket and plow mount 7 Secure bolts and with flat washer B4 and lock ...

Page 5: ...er your plow system installation instructions Your installation is complete Figure 4 Figure 5 M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Strip...

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