Warn 103420 Installation Instructions Manual Download Page 3

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 3 

103450A0

P A R T S   L I S T

 ITEM 

PN 

DESCRIPTION 

QTY

  A1 

103418 

UPPER BUMPER SUPPORT 

1

  A2 

103390 

BUMPER MOUNT 

1

  A3 

103419 

LOWER BUMPER SUPPORT 

1

  A4 

102527 

LIGHT MOUNT BRACKET 

1

  A5 

102229 

FAIRLEAD BRACKET PLATE 

1

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

 ITEM 

PN 

DESCRIPTION 

QTY

  B1 

92506 

M10 X 1.25 NYLOC NUT 

2

  B2 

93104 

M8-1.25 x 25 FLANGE BOLT 

4

  B3 

79464 

M12 x 1.75 x 25 BOLT 

2

  B4 

79465 

M12 x 1.75 FLANGE NUT 

2

  B5 

71588 

M8 x 1.25  FLANGE NUT 

5

  B6 

78408 

M10X1.25X25 FLANGE BOLT 

2

  B7 

65970 

M8-1.25 x 25 FLANGE BOLT 

5

B2

Summary of Contents for 103420

Page 1: ...delectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallw...

Page 2: ...nstructions could lead to minor or moderate injury AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly N O T E S B E F O R E Y O U B E G I N T A B L E O F C O N T E N T S Tools Re...

Page 3: ...que specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m lb ft N m 1 4 8 11 M4 2 3 5 16 17 23 M5 4 5 6 3 8 30 40 M6 7 5 10 7 16 48 66 M8 18 25 1 2 74 100 M10 37 50 9 16 106 144 5 8 148 200 3 4 269 364 ITEM PN DESCRIPTION QTY B1 92506 M10 X 1 25 NYLOC NUT 2 B2 93104 M8 1 25 x 25 FLANGE BOLT 4 B3 ...

Page 4: ... so the plate will not fall behind the bottom of the skid pan If nut plate should fall see step 4 Retain hardware for later reuse 2 Remove grill by depressing tabs and pull towards you 3 Remove the torx head screws for the lower plastic and unsnap the top of the plastic from the vehicle 4 If nut plate should fall in step one remove the two torx head screws shown Pull outward on plastic and retriev...

Page 5: ... Do not tighten completely to allow for adjustment 6 Attach the upper bumper support A1 using the M12 hardware B3 B4 NOTE Slide the bolt up through the frame and attach the nut topside Do not tighten completely to allow for adjustment 5 Install one M10 bolt B6 through the outer side of the upper bumper support metal flange and lower bumper support mounting holes Secure with a M10 nut B1 6 Repeat f...

Page 6: ...Reinstall grille 15 Install fairlead to fairlead bracket plate using hardware in your winch kit 16 Place fairlead bracket plate assembly over the holes in the bumper mount NOTE Install the winch electrical cables to the winch prior to installation 17 Place the winch on top of the fairlead plate 18 Mount the winch using the four M8 bolts B2 included in this kit TIP Use a drive socket with long exte...

Page 7: ...fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely 19 Install three M8 flange bolts B7 through the bottom of the bumper and the lower bracket Secure with M8 locking nuts B5 Do not tighten completely 20 Tighten winch mounting bolts ...

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