WarmFlo HE-A-**-21 Series Installation & Operating Instructions Manual Download Page 10

02/04/2014 8 

NI804 

Whether this unit is sitting on or attached to an inlet cabinet, field designed inlet cabinet, or horizontal 
supports; verify proper support and mechanical strength is provided within the system installation.  
Rubber isolation pads should be used where possible to reduce sound and vibration transmission. 

 

 

WARNING

 

WHEN HANGING THIS UNIT, THERE MUST BE UNDER SUPPORTS WHICH DISTRIBUTE THE 
HANGING CHAINS ACROSS THE SURFACE OF THIS UNIT, DO NOT SIMPLY DRILL A HOLE 
AND USE A COUPLE OF HANGING BOLTS. 

 

For information, factory optional inlet cabinets can reduce cost and simplify installation, see previous 
pages. 

 

When installing the unit maintain a minimum clearance of 36” in front of the unit for service accessibility. 

 

Upflow, Air Conditioning 

 

As stated above, the return air should enter the bottom of this cabinet.  Suggest using Electro bottom filter 
cabinet (page 2) or field constructed equivalent.  The A-coil will be mounted above the blower in either a 
case coil or field constructed plenum. 

 

Downflow, Air Conditioning 

Similar to upflow above, the air conditioning coil is positioned at the blower outlet.  Depending upon the 
coil type and drip pan it is positioned in a field constructed plenum as required. 

 

A typical packaged 20” x 20” filter cabinet could easily be installed at the blower inlet opening. 

 

Horizontal, Air Conditioning

 

Similar to upflow above, the air conditioning coil is positioned at the blower outlet.  Depending upon the 
coil type and drip pan it is positioned in a field constructed plenum as required. 

 

As horizontal, the return air would enter the blower end of the cabinet with a typical packaged 20” x 20” 
filter cabinet. 

 

Upflow, Make-Up Air

 

The non-tempered air should enter the bottom of this cabinet. 

An appropriate inlet damper, insulated inlet 

ducting and high quality (washable or moisture tolerant) filter are required., 

 

 

Downflow, Make-Up Air 

The non-tempered air should enter the top of the cabinet as the unit  would be flipped 180°. 

An 

appropriate inlet damper, insulated inlet ducting and high quality (washable or moisture tolerant) filter are 
required.

 

 

A typical packaged 20” x 20” filter cabinet could easily be installed at the blower inlet opening. 

 

Horizontal, Make-Up Air

 

As horizontal, the return air would enter the blower end of the cabinet with a typical packaged 20” x 20” 
filter cabinet.

 An appropriate inlet damper, insulated inlet ducting and high quality (washable or moisture 

tolerant) filter are required. 

 

Blower Motor Orientation 

If the installation is not upflow, the blower motor shall be positioned so the power and control connectors 
are down.  This will prevent water from entering the blower motor through the connector housing 
opening. 

 

Loosen motor mount clamp and rotate motor accordingly. 

 

Before tightening motor mount clamp be sure the blower wheel is properly centered inside the blower 
housing. 
 

Summary of Contents for HE-A-**-21 Series

Page 1: ...te to maintain this preset temperature based on the sensing of the supply sensor ST The CFM requirement will always have to be setup for full electric capacity Heat cool conventional room thermostat a...

Page 2: ...omments 3 Application 4 Installation Requirements 6 Mechanical Installation 7 Electrical Installation 9 Setup or Programming 11 Operation Indicators 12 Handheld Analyzer Laptop Software 13 Troubleshoo...

Page 3: ...ion the moderate heating blower speed could be as low as 60 of full capacity and full capacity blower is only used below 30 outdoor Heat cool conventional thermostat must be used in non heat pump appl...

Page 4: ...r bracket for slip in within the provided rails Comment The 3M MERV filter airflow resistance needs to be considered in duct design calculations Per specification information from 3M the static pressu...

Page 5: ...es must be in the horizontal ducts after the WarmFlo duct sensor and at least 12 downstream of the WarmFlo sensor The zone controller HVAC equipment terminal block simply connects to this unit s contr...

Page 6: ...quirements This specific model series HE A This model series is outlet warm air sensing only With a preset warm air temperature the electric elements modulate to maintain this preset temperature based...

Page 7: ...ng 10 15 20 Btu h 34000 51000 68000 Voltage Phase 240 1 240 1 240 1 Circuit Breaker 60 1 60 1 30 2 60 Amps per CB 42 42 21 42 42 Source Feed 1 2 2 Elements 4 6 8 Relays 2 4 6 Heat CFM 765 LO 900 M 103...

Page 8: ...fety features and controls 2 If this is a Dual Heat system this product relates only to the addition to the furnace ducting system external to the gas or oil force air furnace The owner installer assu...

Page 9: ...circulation through a filter at this Electric Furnace inlet you may need to have a slight restriction in order for the blower motor to arrive at its setup speed All transitions must have a slope of 3...

Page 10: ...zontal Air Conditioning Similar to upflow above the air conditioning coil is positioned at the blower outlet Depending upon the coil type and drip pan it is positioned in a field constructed plenum as...

Page 11: ...INJURY OR DEATH WarmFlo Controller Inside View Left Board Remote Sensor Duct sensor A coil not in supply plenum the duct sensor shorter cable black wire on ST terminal is installed approximately 24 ab...

Page 12: ...rminal The room thermostat W2 is not used or connected Outdoor Unit Air Conditioning Connect the outdoor unit 2 wires to the control board Y Y2 and C If 2 speed A C there will be a third wire connecte...

Page 13: ...dial switch min warm air The yellow dial switch sets the operating temperature 0 30 4 62 Factory set on 3 1 38 5 80 2 46 6 88 3 54 7 96 Electric Furnace Control Inside View Right Board Room Thermostat...

Page 14: ...lluminated when WarmFlo II is in the electric heat operating mode Utility Load Control Inside WarmFlo Board Red LED s The four red LED s next to the output connector indicate Stage 1 2 3 and 4 operati...

Page 15: ...uh output CFM Volts x Amps x 3 4 Temperature Rise x 1 08 Sensor Temperature Calibration Both remote sensors are digital electronic and factory calibrated Normally these do not require field calibratio...

Page 16: ...itive tool for understanding and troubleshooting the WarmFlo II controller Either test set device can display all temperatures real time evaluation of WarmFlo II functions provide temperature offsets...

Page 17: ...ECM Motor H C and HP Stat WFPDC5632 PCB Power Sup AC to DC 5850 Motor HP ECM GE 5541 Transformer 120 240 24 40VA 4038 Triac SSR 50 amp 24VDC 5127 Relay NO 25A 277 24VDC Coil 6630 Limit O 150 O 180 25A...

Page 18: ...J5A HEAT HI MED LO COOL D C B A CS UPCB6707 PWR ECM BLUE BLU WHT BK OUTDOOR UNIT DF W1 Y1 HEAT COOL RV LOGIC HI C RV O R Y Y2 COM VAC 24 HEAT COOL R W G Y Y2 C Y1 BK E G O ROOM THERMOSTAT HP Y 8 0 70...

Page 19: ...HI MED LO COOL D C B A CS UPCB6707 PWR ECM BLUE BLU WHT BK OUTDOOR UNIT DF W1 Y1 HEAT COOL RV LOGIC HI C RV O R Y Y2 COM VAC 24 HEAT COOL R W G Y Y2 C Y1 BK E G O ROOM THERMOSTAT HP Y R SET JUMPER TO...

Page 20: ......

Page 21: ...50 F 150 F HL3 150 F HL2 150 F HL1 CB1 L2 L1 CB2 L2 L1 CB1 L1 CB1 L2 CB2 L1 CB2 L2 BK BK BK BK R R R R BK BK BK BK HECBW5844 HECBW5844 L1 L1 L1 L1 CB2 L2 CB2 L1 CB1 L2 CB1 L1 CB2 L1 CB1 L2 CB1 L1 L2 L...

Page 22: ...EMENT HL HI LIMIT K RELAY M MOTOR BLOWER PC CIRCUIT BOARD T TAB TERMINAL SC SCREW TERMINAL L1 L1 L2 L2 CB1 L1 CB1 L2 CB2 L1 CB1 L1 CB1 L2 CB2 L1 L1 L1 L1 HECBW5844 HECBW5844 BK BK BK R R R BK BK BK CB...

Page 23: ...5 NW823 R BR GY BL VI Y YG W BKW WBK 4 3 2 1 J2 5 6 7 8 9 10 E2 E1 150 F HL2 150 F HL1 CB1 L2 L1 CB1 L1 CB1 L2 BK BK R R BK BK HECBW5844 HECBW5844 L1 L1 CB1 L2 CB1 L1 CB1 L2 CB1 L1 L2 L2 L1 L1 COMPONE...

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Page 26: ...de by Electro Industries or its authorized representative Electro Industries will cover reasonable labor costs to repair defective product or product parts for ninety 90 days after installation TWENTY...

Page 27: ...ll be null and void 4 The purchaser shall have maintained the product in accordance with the manual that accompanies the unit Annually a qualified and licensed contractor must inspect the product to a...

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