waratah HTH624C Operator'S Manual Download | Manualshive

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Safety—General Precautions

AM24480,000003C -19-16NOV18-1/1

AM24480,000003D -19-08MAY15-1/3

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Operator Risk

Be prepared if an emergency occurs or a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep numbers for emergency services near or, where
appropriate, stored in your telephone.

TS291

—UN—15APR13

General Safety

Read the safety messages in this manual and on the
machine. Follow these warnings and instructions carefully,
and review them frequently.

Ensure all operators of this machine understand every
safety message. If this manual or any safety labels are
lost or damaged, replace them immediately.

T133556

—UN—24AUG00

Always wear goggles or safety glasses to guard against
injury from flying pieces of metal or debris.

Wear close-fitting clothing, and use job-appropriate safety
equipment.

Prolonged exposure to loud noise can cause hearing
impairment or loss. Wear suitable hearing protection, such
as earmuffs or earplugs, to protect against objectionable
or uncomfortably-loud noises.

TS206

—UN—15APR13

053122

PN=13

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Summary of Contents for HTH624C

Page 1: ...HTH624C Harvester Head WA111775 31MAY22 ENGLISH COPYRIGHT 2022 WARATAH NZ LIMITED Tokoroa New Zealand All Rights Reserved LITHO IN NEW ZEALAND Operator s Manual ...

Page 2: ...olen Your dealer also requires these numbers for ordering of parts File the identification numbers in a secure place off the machine WARRANTY is provided as part of Waratah New Zealand Limited s Waratah support program for customers who operate and maintain their equipment as described in this manual The warranty which you should have received from your dealer is explained on the warranty certific...

Page 3: ...eas and improvements SEND TO Waratah New Zealand Limited PO Box 375 Attn Customer Support Group Tokoroa 3444 New Zealand FAX NUMBER 647 886 0054 Ideas comments Please state page number OVERALL how would you rate the quality of this publication Check one Poor Fair Good Very Good Excellent 1 2 3 4 5 6 7 8 9 10 Company Name Technician Name Address Phone Fax Number Dealer Acct Number 053122 PN 3 THANK...

Page 4: ...Introduction 053122 PN 4 ...

Page 5: ... 9 Avoid High pressure Fluids 1 3 9 Page Dispose of Waste Properly 1 3 9 Safety Maintenance Precautions Prepare for Service Safety 1 4 1 Servicing and Maintenance Safety 1 4 2 Remove Paint before Welding or Heating 1 4 3 Make Welding Repairs Safely 1 4 3 Service Accumulator Systems Safely 1 4 3 Safety Safety Signs and Labels Harvester Head Label Positions 1 5 1 Cab labels two position Waratah swit...

Page 6: ...rease Point Location Main Saw Unit 3 4 Saw Option 3 1 7 Maintenance Schedule Periodic Maintenance Record 3 2 1 Maintenance Every 8 Hours or Daily 3 2 2 Maintenance Every 50 Hours or Weekly 3 2 3 Maintenance Every 200 250 Hours or Monthly 3 2 4 Maintenance Every 1000 Hours 3 2 5 Maintenance Every 2000 Hours or Yearly 3 2 6 Maintenance General Unified Inch Bolt and Cap Screw Torque Values 3 3 1 Metr...

Page 7: ...far as we have been able to judge correct at the time of print However we reserve the right to revise specifications instructions equipment etc without prior written notice as a result of ongoing product improvement activities No part of this publication may without approval of Waratah be translated reproduced stored or transmitted electronically mechanically photographically or in another way not...

Page 8: ...Waratah or 2 installation of the product on a machine or by persons or firms not approved by Waratah 3 replacement parts that are not genuine Waratah parts or 4 failure to follow prescribed processes in Waratah manuals or on Waratah product safety labels Waratah hereby disclaims liability on its part for damages whether general special or arising through negligence and expressly including any inci...

Page 9: ...in unison 5 Top Knife Debarks and delimbs the tree as it is pulled through the harvester head 6 Top Saw Tops the tree at the end of the cutting operation 7 Upper Delimb Knives Works in conjunction with the top knife to debark and delimb the tree 8 Fixed Feed Roller Center mounted feed roller feeds the tree through the harvester head 9 Feed Rollers Used to grip the tree and work in unison with the ...

Page 10: ...efore starting operation familiarize yourself with the job site and your surroundings and try all controls and carrier functions while the carrier is in an open area Ensure you learn and follow all safety rules that may apply to your work situation and or work site Lock Tilt Bracket Servicing the harvester head is extremely hazardous Always use the locking pin provided to prevent the harvester hea...

Page 11: ... death can occur Prevent the harvester head from moving Always ensure that the tilt frame is in the harvesting or processing position and the locking pin is installed 3 Insert locking pin in upright position 1 4 Lower harvester head to the ground 5 Deactivate hydraulic interlock 6 Turn off carrier and turn Waratah switch control to Off position CAUTION Serious injury or death can occur Prevent inj...

Page 12: ... closed position CAUTION Serious injury or death can occur Prevent the harvester head from moving Always ensure that the tilt frame is in the harvesting or processing position and the lock pin is installed 3 Insert the lock pin in the processing position 5 4 Lower harvester head to the ground 5 Deactivate hydraulic interlock 6 Turn off carrier and turn Waratah switch control to Off position CAUTIO...

Page 13: ...low these warnings and instructions carefully and review them frequently Ensure all operators of this machine understand every safety message If this manual or any safety labels are lost or damaged replace them immediately T133556 UN 24AUG00 Always wear goggles or safety glasses to guard against injury from flying pieces of metal or debris Wear close fitting clothing and use job appropriate safety...

Page 14: ...onnel 90 meters 300 feet away from the harvester head during tree felling Ensure the work zone is clear before felling a tree or processing a stem Check with local authorities regarding local safety regulations Anticipate a safety zone of at least 5 meters 16 feet between power lines and the nearest point of contact of the harvester head When working in a restricted area check for interference wit...

Page 15: ... Guard against injury from flying pieces of metal or debris wear goggles or safety glasses Wear close fitting clothing and use job appropriate safety equipment Prolonged exposure to loud noise can cause hearing impairment or hearing loss Use suitable hearing protection such as earmuffs or earplugs to protect against objectionable or uncomfortably loud noises TS206 UN 15APR13 Operating Precautions ...

Page 16: ...high speed The chain shot hazard zone is approximately 15 degrees towards the rear of the sprocket and in front of the bar tip Keep personnel 90 meters 300 feet away from the harvester head during tree felling Servicing the harvester head with the engine running is extremely hazardous Turning off the carrier engine removes the hydraulic power to the harvester head and makes it safe for servicing D...

Page 17: ... moves past the saw chain drive sprocket or saw bar tip and is rapidly accelerated due to motion of the end The whip action causes a second break in the saw chain ejecting pieces of the cutting saw chain at high speed To reduce the risk of injury from saw chain shot Operators and bystanders should never be exposed to the saw chain shot hazard zone when the saw chain is in motion All machines in th...

Page 18: ...y maintenance or service is performed See the carrier machine operator s manual and attachment manual Inspect the chain shot guard daily or when saw chain maintenance is performed The chain shot guard cap screws and hardware should be replaced annually or when excessively worn or damaged Four different warning labels have been developed and distributed 1 USA Canada F674265 2 Canada F674662 3 USA F...

Page 19: ...Safety General Precautions T7M7G6M 00006F2 19 19AUG21 2 2 XJ1268625 UN 29NOV18 Recommended Position of Chain Shot Warning Label 1 2 7 053122 PN 19 ...

Page 20: ...y from a broken saw chain 1 and reduce the whip action that causes a second break of the saw chain ejecting pieces of the cutting saw chain at high speed For additional information about chain shot refer to Avoid Chain Shot in the safety section of this manual Inspect the chain shot guard daily or when saw chain maintenance is performed Saw chain breaks are the primary cause of wear or damage to t...

Page 21: ...ring back over any portion of the chain shot guard Replace the chain shot guard if any of these condition are present The guard does not maintain its original shape Any perforation is present Any cracks peeling or tearing are present The front side or rear edge is worn by more than 5 mm NOTE Use only approved replacement parts TX1305480A UN 30OCT20 Chain shot guard perforation examples TX1080272A ...

Page 22: ...e edges and saw chain are razor sharp Grabbing hold of them or handling them without protective gloves or knocking into them can cause personal injury Extreme care is required around the upper and lower arms to avoid being inside the pinch areas The hydraulic cylinders creep and move unpredictably if a fault occurs Servicing the harvester head with the carrier engine running is extremely hazardous...

Page 23: ...ester head works can have very serious implications for safety T133556 UN 24AUG00 Keep Personnel Off the Harvester Head When inspecting servicing or repairing the harvester head always disable power to the head and position it on the ground When performing maintenance do not stand or climb on the harvester head The harvester head must not be used as a work platform or personnel carrier T193771 UN ...

Page 24: ...ry Notice this indicates a situation which if not avoided could result in product and or property damage Safety Information Class 2 Laser Product Warning this product is only intended to detect object s Do not use it for the purpose of protecting all or part of a human body This product is not intended for use as an explosion proof product Do not use this product in a hazardous location and or pot...

Page 25: ...er emission from this product does not automatically stop when disassembled Precautions Class 2 Laser Product Do not stare directly into the beam Do not direct the beam at people or into areas where people might be present Be careful of the path of the laser beam If there is a possibility the operator may be exposed to the specular or diffuse reflections block the beam by installing a protective e...

Page 26: ...er to the carrier machine is enabled Carrier hydraulic controls are enabled When carrier hydraulic controls are Off disabled Harvester head hydraulic functions are not active Hydraulic power to the carrier machine is disabled Carrier hydraulic controls are disabled Manual When the key switch control is in the Manual position XJ1283963 UN 22AUG19 Waratah key switch control Controller communications...

Page 27: ...rical power and communications to the harvester head system are enabled The Waratah controller is on When carrier hydraulic controls are On enabled Waratah harvester head functions are enabled Hydraulic power to the carrier machine is enabled Carrier hydraulic controls are enabled XJ1321583 UN 09MAR22 Waratah switch control When carrier hydraulic controls are Off disabled Harvester head hydraulic ...

Page 28: ...peration Precautions t7m7g6m 1653456974622 19 26MAY22 1 1 Lockable battery disconnect switch The Waratah switch is provided with battery disconnect lockable switch option XJ1324192 UN 26MAY22 1 3 6 053122 PN 28 ...

Page 29: ...s valves shifting the spools with the manual actuators 5 When testing is complete press the Stop button on page 2 1 C 2 IMPORTANT When in the manual mode pressure and flow are supplied at the head via the H 16 pump outputs but all harvester head controls are disabled Manual mode also locks out base machine function H 16 Controller Power The H 16 system has separate switched and unswitched power ne...

Page 30: ...e barricades or a signal person to keep vehicles and pedestrians away Use a signal person if moving the machine in congested areas or where visibility is restricted Always keep the signal person in view and use radios or hand signals to maintain communications Operate only on solid footing with sufficient strength to support the machine Be especially alert working near embankments or excavations A...

Page 31: ...resulting in serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect your hands and body from high pressure fluids If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene wil...

Page 32: ... the operator s station Always lower the attachment to the ground before you work on the machine If you must work on a head or attachment securely support the attachment Do not support the machine on cinder blocks hollow tiles or props that may crumble under continuous load Do not work under a machine supported solely by a jack Follow the recommended procedures in this manual Understand service pr...

Page 33: ...ures when removing any items Ensure the harvester head adjustments are correct and the delimb arms and saw chain are sharp Take extreme care when moving around these areas If necessary wrap all sharp items in a protective surface Failure to do so could result in personal injury Be aware of exposed parts such as the cylinder rods or hoses and replace immediately if damaged When removing the main va...

Page 34: ... dust away Dispose of paint and solvent properly Make Welding Repairs Safely IMPORTANT Disable electrical power before welding Separate harness connectors from the engine and vehicle microprocessors Avoid welding or heating near pressurised fluid lines Flammable spray may eject and cause severe burns if pressurised lines fail as a result of heating Do not let heat extend beyond the work area Remov...

Page 35: ...Safety Safety Signs and Labels AM24480 000019F 19 07AUG15 1 1 Harvester Head Label Positions KEEP AWAY WARNING DANGER DANGER DANGER XJ1199035 19 05AUG15 Head Label Positions 1 5 1 053122 PN 35 ...

Page 36: ...Safety Safety Signs and Labels T7M7G6M 0000852 19 24MAY22 1 1 Cab labels two position Waratah switch XJ1321700 UN 15MAR22 1 5 2 053122 PN 36 ...

Page 37: ...ow WARNING XJ1197279 19 10JUL15 Recommendations for Tree Felling In the event a chain link breaks the chain can fly off the saw at extreme speed This label is positioned next to any openable forward facing window It warns of the potential hazard and alerts the operator of the consequences associated with opening that window WARNING XJ1197281 19 10JUL15 Use and Maintain a Safety belt Use a safety b...

Page 38: ...head without isolating electrical equipment and the controller can damage the electrical system and its components WARNING XJ1197368 19 10JUL15 Carrier Class Head Type Care must be taken when selecting a carrier to fit the HTH624C harvester head Hydraulic specifications boom and arm specifications and weight must be considered The HTH624C carrier must meet minimum specifications Specification Carr...

Page 39: ...g or felling head being used The machine operator supervisor or owner must always check the cab of the carrier to ensure the cab is equipped with OPS and the OPS is not visibly damaged when working in the woods The carrier operator owner or supervisor must also check and comply with the local and or regional requirements for operator protection required for forestry harvesting or felling operation...

Page 40: ...the window open Ensure the chain shot protection device is installed and properly maintained 15 15 15 15 TX1049896 UN 15OCT08 Chain shot Hazard Zone Bucking and Piling Place processed logs in a stable position with safe access for the forwarder Make parallel even piles of logs with matching ends Create a debris mat from limbs and tops to help distribute carrier weight and reduce soil impact Sort l...

Page 41: ...actors all determine the way a plan is formulated to gain a safe productive and profitable harvesting operation Site inspection is necessary by operators before harvesting operations commence Ensure all members of the harvesting team are aware of the constraints hazards and requirements of this harvesting operation Planned regular site meetings need to be held to ensure the conditions of the plan ...

Page 42: ... feed roller arms once the selected tree is positioned in the opening A slight amount of pressure is then applied to the tree to ensure the saw chain will not jam as the tree is being cut and also assist with tree direction When the saw chain is activated both delimb and feed arm circuits will operate at their highest setting to ensure the tree does not move within the harvester head while cutting...

Page 43: ...acing the operator s structure It is recommended to delimb the stem with the harvester head only just high enough to position the butt and clear objects Operating the harvester head too high will result in loss of control of the stem and also stem breakage Fall and Delimb To improve delimbing it is beneficial to feed the tree through while falling since the weight of the tree assists this operatio...

Page 44: ... is being harvested stems both sides of the path are harvested and processed Stems are stacked either side ready to be uplifted by the forwarder Decide where to stack the stems First fell the tree on the left and process it to the left or right Process the stems over the path and lay the stems on the opposite side This method results in the harvesting slash being left on the path thus providing a ...

Page 45: ...ly position the stem allowing processing without damage to standing stems due to the longer lengths being handled The major differences being the direction the processed stems are stock piled allowing extraction with minimal bark damage It is not always possible to process over the pathway so harvesting slash is distributed over the complete swathe Stems need to be processed and stock piled with t...

Page 46: ...inning This method depends on the finished crop stocking levels as to the area available to maneuver a carrier between trees This method allows a reduction in paths cut from a block while still allowing access to extraction carriers TX1050358 UN 29OCT08 2 3 3 053122 PN 46 ...

Page 47: ...d by the action of the wheels The tree is then processed Measuring 1 Inspect the butt of the tree and re cut as required 2 Look at the measuring wheel while processing If you see the measuring wheel slipping while processing restart the tree from the beginning resetting measuring at the butt 3 Keep the measuring wheel in view when selecting a log length Any sudden movements of the harvester head m...

Page 48: ...utton and the saw bar will return automatically 8 When falling it is possible to jam the saw bar Stop the activation of the saw chain and slowly lift the harvester head the weight of the tree has pressurized the oil in the lift rams of the carrier Therefore the lifting distance should not be great 9 Check that the saw bar has returned by the saw home sensor before moving the tree too far 10 Ensure...

Page 49: ... of fall of the tree Make the front cut with no side or upward pressure The cut should finish when the cutting unit is square with the direction of fall The release cut or back cut should be higher than the front cut this will allow the tree to fall off a level and avoid splitting wood towards the cutting unit A slight side and upward pressure should be applied to the tree as it being cut This is ...

Page 50: ...on large butt flares heavy leaners badly swept butts multi leaders and any other situation the operator requires more control in the felling procedure to prevent damaging the tree or carrier 2 1 TX1019722 UN 09JAN08 1 Front or Compression Cut 2 Back or Release Cut Falling Multi Leaders Crutched trees can be cut either at a point where both separate or if one side is of small diameter it can be lif...

Page 51: ...ay mean the cutting unit is exposed to dirt and duff on the uphill side of trees When falling on hilly terrain ensure the harvester is positioned correctly 5 allowing the saw bar tip not to foul the ground on the high side of the tree 5 Harvester Positioned Correctly 5 TX1019724 UN 29MAR07 2 6 3 053122 PN 51 ...

Page 52: ...e rotator motor Delimbing Multi Leaders When handling multi leaders delimb up to the leader and if possible open the delimb knives and feed through which will allow the arms to be closed on one of the leaders after passing the fork This way require several meters before closed at which point the harvester head can be reversed to the point where one leader can be cut off Caution when cutting leader...

Page 53: ...voir 1 is located on left hand side and holds approximately 16 liters 16 9 qt Refer table for suitable chain oil 1 Chain Oil Reservoir 1 XJ1126407 UN 22NOV12 Recommended Chain Oil Viscosity Supplier Brand Name Pour Point Flash Point 220 Esso Heavy Chainoil 18 C 0 F 200 C 392 F 40 Esso Heavy Chainoil Arctic 48 C 54 F 145 C 293 F 120 BP saw chain Bar Lubea 20 C 4 F 180 C 356 F a Installed at manufac...

Page 54: ...r debris to enter 2 Unless stated otherwise inject grease forcing the old grease out and fill all pins bushes and bearings with new grease After greasing move the joints without load to spread the grease 3 Use the grease specified for each individual location and when you top up with extra grease make sure you use the same brand and grade of grease as the original 4 Mixing greases of different bra...

Page 55: ...408 UN 22NOV12 Grease Point Location Upper Delimb Knife Location Quantity Upper Delimb Knife Right 2 Upper Delimb Knife Left 2 Upper Delimb Knife Link 2 Upper Delimb Cylinder 2 1 Upper Delimb Cylinder Harvester Head End 2 Left Upper Delimb Knife 3 Left Upper Delimb Knife Link 4 Upper Delimb Cylinder Rod End 5 Right Upper Delimb Knife 6 Right Upper Delimb Knife Link 7 Left Upper Delimb Knife 8 Righ...

Page 56: ...ead to risk of serious injury 1 Park machine on level ground 2 Stop the engine 3 Attach a DO NOT OPERATE tag in an obvious place in the operator s cab Location Quantity Feed Unit Right 1 Feed Unit Left 1 1 2 XJ1113895 UN 16MAY12 Feed Unit 1 Left Side Feed Unit 2 Right Side Feed Unit Grease Point Location Feed Arm Location Quantity Feed Roller Arm Right 1 Feed Roller Arm Left 1 Feed Roller Arm Link...

Page 57: ...k 2 Link 3 Rotator Ring 4 Rotator Ring 5 Body 6 Swivel 7 Swivel 8 Swivel 10 Tilt Bracket 11 Tilt Bracket 12 Tilt Cylinder Rod End 13 Tilt Cylinder Harvester Head End TX1023577 UN 19JUL07 Grease Point Location Length Measuring Unit Location Quantity Measuring Unit Body 1 End Cap 1 Measuring Cylinder 1 Pin 1 1 End Cap 2 Measuring Cylinder Rod End 3 Measuring Cylinder Harvester Head End 4 Body TX1023...

Page 58: ...e cap screw 1 from measuring wheel and install grease fitting 5 Apply 2 pumps and recheck by spinning the wheel NOTE If grease fitting is to be left in measuring wheel end cap apply LOCTITE Loctite 243 Blue to the grease fitting TX1026616A UN 16JUL07 1 Cap Screw LOCTITE is a trademark of Henkel Corporation Grease Point Location Top Saw Unit CAUTION Prevent possible injury while working in the arm ...

Page 59: ...3 4 Saw Option Applying excess grease to the main saw swing arm bearing adversely affects the performance of the main saw unit The main saw swing arm is plugged 9 The plug needs to be removed and a grease fitting installed to grease the swing arm Grease bearing every 100 hours 2 weeks Apply 2 pumps and if grease appears from the seals on the first pump no further pumps are required Location Quanti...

Page 60: ... schedule Check and inspect upper delimb knife pin and pin cap screw torque Check control valve mounting cap screw torque Clean and inspect top saw area Check electrical bracket mount cap screw torque Clean and inspect top saw bar Check and inspect tilt bracket pins and bushings Torque top saw mounting cap screws Check feed roller arm mounting cap screw torque Torque main saw supercut mounting cap...

Page 61: ...nd Lubricants 2 Fill saw chain lubrication reservoir on left hand side of the harvester head Clean the area around the reservoir cap of all debris and dirt and remove the cap Fill completely with saw chain oil per the recommended saw chain oil chart Refer to Fluids and Lubricants 3 Conduct overall visual inspection Check valve motors cylinders and all hoses for leaks or wear Tighten or replace fit...

Page 62: ...efer to Pins 4 Check condition of feed roller Refer to Feed Roller 5 Check feed roller hub nuts 4 Refer to Feed Roller Specification Feed Roller Hub Nut Torque 540 N m 398 lb ft 6 Check feed roller mounting cap screws 3 Torque cap screws M16 to specification Specification Feed Roller Mounting Cap Screw Torque 312 N m 230 lb ft 7 Grease the length measuring roller bearings Refer to Fluids and Lubri...

Page 63: ... ft 3 Check TimberRite H 16 electrical plate M10 bolt 3 and TimberRite H 16 controller M8 bolt 4 Specification TimberRite H 16 Controller Plate M10 Bolt Torque 63 N m 46 lb ft Specification TimberRite H 16 Controller M8 Bolt Torque 35 N m 24 lb ft 4 Check control valve mounting 1 2 in UNF bolts 2 Torque bolts to specification Specification Control Valve Mounting 1 2 in UNF Bolt Torque 153 N m 113 ...

Page 64: ...any Maintenance Every 1000 Hours SPECIFICATIONS Rotator Assembly to Rotator Ring Mounting Cap Screw 1 2 in UNF Torque 171 N m 126 lb ft Rotator Motor Mounting Cap Screw Torque 153 N m 113 lb ft CAUTION Prevent possible injury while working in the arm capture zones or saw bar opening Keep away from the arm capture zones or the saw bar opening of the harvester head while the hydraulic system is acti...

Page 65: ...the hydraulic system is active Failure to follow the safety precautions can lead to risk of serious injury 1 Complete 6 month checks 2 Check rotator ring to tilt bracket cap screws Torque cap screws 1 2 in UNF to specification Specification Rotator Ring to Tilt Bracket Cap Screw 1 2 in UNF Torque 171 N m 126 lb ft 3 Check the condition of the delimb knives feed arms links pins bushes and main fram...

Page 66: ...00 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350 1 1 4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920 1 3 8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500 1 1 2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 a Grade 2 applies for hex cap screws not hex bolts up to 6 in 152 mm long Grade 1 applies for hex cap...

Page 67: ...1350 1000 M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 a Lubricated means coated with a lubricant such as engine oil or faste...

Page 68: ... should only be tightened to the strength of the original Make sure fastener threads are clean and you properly start thread engagement This will prevent them from failing when tightening Tighten cap screws having lock nuts to approximately 50 percent of amount shown in chart a METRIC CAP SCREW TORQUE VALUES T Bolt H Bolt M Bolt Nomi nal Dia N m lb ft N m lb ft N m lb ft 8 29 21 20 15 10 7 10 63 4...

Page 69: ...f being sure you know what the symptoms are before starting work This is particularly important if you are investigating a fault for someone else who may not have described it very accurately 2 Don t overlook the obvious For example if a function will not operate is it the solenoid wiring or no hydraulic pressure If an electrical fault is indicated check the diagnostic indicators before digging in...

Page 70: ...leed tensioner system NO See your authorized dealer for repair Oil Leaking Check Leaking check valve YES Test check valve Clean or replace if necessary NO See your authorized dealer for repair Saw Bar Alignment Check Saw bar and drive sprocket do no align YES Adjust drive sprocket with shim washers until drive sprocket and saw bar align NO See your authorized dealer for repair 3 Chain Lubrication ...

Page 71: ...Replace lubrication hydraulic hose NO See your authorized dealer for repair Oil Pump Relief Valve Check Pressure relief valve on lubrication oil pump is leaking YES Test pressure relief valve Clean or replace when necessary NO See your authorized dealer for repair 4 Oil Leaking From Saw Unit Check Saw Components Cracked saw casing YES Replace damaged parts NO See your authorized dealer for repair ...

Page 72: ... YES Adjust feed out pressure NO See your authorized dealer for repair Cylindr Seal Ring Check Piston seals in feed out cylinder damaged YES Replace piston seals NO See your authorized dealer for repair Saw Bar Jam Check Saw bar feed out jammed by incorrect saw unit or saw motor fasteners YES Install correct fasteners NO See your authorized dealer for repair 3 4 4 053122 PN 72 ...

Page 73: ...ain Hoses and Wiring Replace hydraulic hoses immediately if they begin to leak and clean up any oil spills Examine electrical wiring and connectors frequently for damage Keep A Fire Extinguisher Available Always keep a multipurpose fire extinguisher on or near the carrier Know how to use extinguisher properly T133552 UN 15APR13 T133553 UN 07SEP00 T133554 UN 07SEP00 In Case of Carrier Fire Turn the...

Page 74: ... and flexbox connectors when welding on the carrier 8 The attachment is manufactured from high tensile steel so only use low hydrogen E11018 M welding rods on it 9 Clean the area of any oil paint and rust contaminants These would make the weld brittle 10 Ensure the welding earth is directly attached to the item being welded 11 Preheat weld area according to the table below NOTE Measure the tempera...

Page 75: ...current When welding electrical equipment must be isolated Failure to isolate electrical equipment can damage the electrical system and require component replacement 2 Turn LogRite or TimberRite key switch to off position 3 Turn off any electronics that are wired directly from the battery 4 Turn off main power to carrier 5 Disconnect carrier battery TX1022193 UN 17MAY07 TX1033494A UN 14DEC07 4 1 3...

Page 76: ...welded NOTE Measure temperature 75 mm 3 0 in from weld in each direction for a good heat soak 12 Preheat weld area according to table Metal Thickness Preheat Temperature 6 20 mm 0 2 0 8 in 500 750 C 930 1380 F 20 50 mm 0 8 2 0 in 750 1400 C 1380 2550 F 13 When welding multiple runs allow temperature to drop down to specification before starting the next run Specification Weld Temperature 75 100 C ...

Page 77: ... Remove the 15 A power fuse from the controller battery cable 4 Connect one end of the positive cable to the positive terminal of the machine batteries A and the other end to the positive terminal of the booster batteries B 5 Connect one end of the negative cable to the negative terminal of the booster batteries Connect the other end of the negative cable to the machine frame as far away from the ...

Page 78: ...rRite power connector 1 3 Disconnect the CAN 1 connector 3 4 Connect one end of the positive cable to the positive terminal of the machine batteries A and the other end to the positive terminal of the booster batteries B 5 Connect one end of the negative cable to the negative terminal of the booster batteries Connect the other end of the negative cable to the machine frame as far away from the mac...

Page 79: ...ile mi Area square millimeter sq mm square centimeter sq cm square meter sq ft square foot sq ft square inch sq in hector ha acre acre Pressure pounds per sq in psi Volume cubic millimeter mm3 m3 cubic inch cu in milliliter mL liter L cubic meter cm3 pint pt quart qt gallon U S gal Mass gram g kilogram kg ton metric t ton ton pound lb Torque Newton meter Nm pound feet force lb ft 4 2 1 053122 PN 7...

Page 80: ...cm x 0 3937 inches mm x 0 03937 inches Weight kg x 0 453 pounds metric ton x 1 1023 short ton metric ton x 0 9842 long ton pounds x 2 2046 kg short ton x 0 9072 metric ton long ton x 1 0161 metric ton Area sq mile x 2 59 sq km acres x 0 00405 sq km acres x 0 4047 hectares sq yards x 0 8361 sq m sq feet x 0 0929 sq m sq inches x 6 452 sq cm sq inches x 645 2 sq mm sq km x 0 3861 sq miles sq km x 24...

Page 81: ... 89476 kPa lb sq in x 0 068 atm lb sq in x 0 069 bar inch of Hg x 0 37411 kPa kPa x 0 145 psi kPa x 0 2964 in of Hg MPa x 145 psi atm x 14 70 psi bar x 14 50 psi Flow U S gpm x 3 790 liters min U S gpm x 0 063 liters sec cu ft min x 0 472 liters sec liters sec x 0 264 U S gpm liters sec x 15 873 U S gpm liters sec x 2 119 cu ft min Liquid U S gallons x 0 8333 Imp gallons U S gallons x 3 785 liters...

Page 82: ...eet x 144 0 cu in BTU x 778 0 lb ft bushel x 1 244 cu ft cu ft x 17280 cu in cu ft x 7 481 U S gallon U S gallon x 231 0 cu in HP x 33 000 lb ft min HP x 0 7457 kilowatt kilowatt x 1 341 HP knot x 1 152 miles hr radian x 57 30 degree rod x 16 50 feet lb force x 4 440 Newton N m x 0 73756 lb ft 4 3 3 053122 PN 82 ...

Page 83: ...d feet 1 0 85 3 625 2 407 500 1 176 1 4 264 2 832 600 0 276 0 234 1 0 664 138 0 415 0 353 1 506 1 208 2 1 67 7 25 4 81 1000 The cord column A and cubic meters stacked column C measure apparent volume The cunit column B and cubic meter solid column D measure solid volume Accurate conversions are possible between columns A and C and between B and D only Any other conversions are approximate and wood...

Page 84: ...icants Grease point location 3 1 3 Maintenance fluids and lubricants Grease point location main saw unit SC100 option 3 1 7 Maintenance fluids and lubricants Chain oil 3 1 1 Maintenance general Additional metric cap screw torque values 3 3 3 Metric bolt and cap screw torque values 3 3 2 Unified inch bolt and cap screw torque values 3 3 1 Maintenance schedule Maintenance every 1000 hours 3 2 5 Main...

Page 85: ...rvester head precautions Inspect harvester head 1 6 2 Page Safety general precautions General safety 1 2 1 Never stand on harvester head 1 2 10 Operating precautions 1 2 3 Operational safety 1 2 2 Recognize safety information 1 2 3 Safety and operator conveniences 1 2 1 Wear protective equipment 1 2 3 Safety maintenance precautions H 16 controller power 1 3 7 Make welding repairs safely 1 4 3 Prep...

Page 86: ...Index Index 3 053122 PN 86 ...

Page 87: ...Index Index 4 053122 PN 87 ...

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