Wantegrity HAWK-800 Constructions And Installations Instructions Download Page 11

HAWK-800 Constructions and Installations Instructions – 

https://www.hawk800.com

Once you have carefully inserted the socket, check the back of the board to make sure that all 16 pins went 
through their respective holes. Also make sure that none of the pin sockets have pushed out of the socket. Do not 
start soldering until you have confirmed that all 16 pins went through the holes fully and correctly.

Ensure that the socket is firmly seated then solder two diagonally opposite pins. Double check that the socket is 
seated completely and then solder all of the rest of the pins.

Step 9A – Removing the IC22 EPROM socket

If you are installing the HAWK kit into a Poly-800 MK2 then go to step 9B. If you are installing the HAWK kit into a original 
Poly-800 or an EX-800 then the next step is to remove the IC22 EPROM socket. This is necessary because the existing 

socket uses very high side walls which make it impossible for a DIP header cable to securely plug in .

Identify the IC22 EPROM socket.

Remove the EPROM and store it so that you can reuse it if needed.

Remove the socket. It is OK to damage or even destroy the socket since we do not need to reuse the socket. But 
exercise great care so that you do not damage the board itself or any of the tracks or through holes.

Ensure that all 28 pin holes are cleared of solder so that you can proceed onto the next step.

Step 9B  – Remove main board connectors CN13A and CN14A

If you are installing the HAWK kit into a Poly-800 MK2 then the next step is to remove the two connectors that join the 
main board to the effects board. These two connectors are soldered into place on the main board where IC22 was found in
the original and EX-800 versions.

The connectors CN13A and CN14A must be removed from the MK2 main board (KLM-1032).

WARNING: Be careful that you do not damage the CN13A or CN14A connectors because they both must be 
reused on the HAWK-800 board. Take care to remove the connectors without melting the plastic or damaging the 
pins. Take extra care to ensure that you do not damage any of the copper tracks on the printed circuit board.

Once you have removed the connectors double check that all pins are present. Replace any pins that might have 
separated from the connector.

Set the CN13A and CN14A connectors aside where you won't lose them.

Now make sure that all 28 holes associated with the two connectors on the main board are completely clean of all
solder since we need to install a 28 pin socket in this location.

Step 10 – Installing the 28 pin DIP Socket

Now install a 28 pin DIP socket where the IC22 EPROM socket was just removed (for the MK2 where CN13A and CN14A 
were located and just removed). Use the picture below to determine the orientation of the socket. At one end of the 
socket is a notch that is used as a pointer to determine where pin 1 of each chip should be. You need to make sure that you
get the orientation correct.

Double check to make sure that all 28 holes are completely clear of solder so that the socket can be inserted 
without bending or rolling over any of the 28 pins.

Carefully insert a 28 pin DIP socket into the location. Ensure that the notch of the socket matches the picture 
shown below.

Once you have carefully inserted the socket, check the back of the board to make sure that all 28 pins went 
through their respective holes. Also make sure that none of the pin sockets have pushed out of the socket. Do not 
start soldering until you have confirmed that all 28 pins went through the holes correctly and that none of the 
pins have slightly pushed out of the socket itself.

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Summary of Contents for HAWK-800

Page 1: ...st 2 Before you Begin 2 Preparation 3 Read the Instructions 3 Required Tools and Supplies 3 Tape Features 4 Loss of MK2 Large Sequence Size Feature 4 Backup Patch and Sequencer Data 4 Construction 5 A...

Page 2: ...ills If you do not have the skills required to remove a 16 pin IC and a 28 pin DIP socket then you should have someone else do the job for you Your local music store should be able to help you to find...

Page 3: ...you a good understanding of the steps involved in the project If you need assistance you can contact support hawk800 com for additional explanation of any part of these instructions This project requi...

Page 4: ...he HAWK 800 upgrade kit supports the original Korg Poly 800 sequencer size of a maximum of 256 events The HAWK 800 will not receive sequencer data from MK2 sysex bulk dumps The Mk2 can receive sequenc...

Page 5: ...cate five 5 of the 28 pin IC sockets and one 1 of the 16 pin IC sockets Also locate three 3 of the 74HC138 one of 74HC08 one of 74HC32 and one of 74HC174 CAUTION For the following task take extra care...

Page 6: ...Version 1 5c boards have a top silk screen that clearly shows the locations of each of the resistors and capacitors Use the picture below that corresponds to the board version that you have The first...

Page 7: ...HAWK 800 Constructions and Installations Instructions https www hawk800 com Version 1 5 Board Discreet Component Location Version 1 5b Board Discreet Component Location 7 Of 29...

Page 8: ...s also shown upper right Step 4 Install the Memory Chips CAUTION For the following tasks take extra care to ensure that you do not handle the memory chips by the pins Hold each chip by the plastic end...

Page 9: ...rom the perimeter of the keyboard Remove the 4 threaded screws from the bottom of the keyboard Set the screws aside somewhere safe where they will not be lost or misplaced Carefully lift and then hing...

Page 10: ...iron and allow it to achieve normal operating temperature Locate IC29 and familiarize yourself with its position while looking at the front and back of the board you don t want to remove the wrong chi...

Page 11: ...ons The connectors CN13A and CN14A must be removed from the MK2 main board KLM 1032 WARNING Be careful that you do not damage the CN13A or CN14A connectors because they both must be reused on the HAWK...

Page 12: ...to the back of the main board in order to provide the new retrofit board with the CPU write memory control signal The jumper connects pin 20 on the IC22 EPROM socket to IC21 static RAM 6116 pin 21 The...

Page 13: ...clean up any loose solder from the effects board so that it is clean and thus reliable Step 15 Install the Effects Board Jumper Now install a jumper onto the back of the effects board as shown in the...

Page 14: ...at has five wires colored green yellow orange red and brown If you decide to leave the connector in place not recommended then ensure that you properly secure the cable but DO NOT plug it into the CN1...

Page 15: ...that you reconnect all cables to the main board obviously you can no longer connect CN13A and CN14A cables to the main board because the plugs are now installed in the HAWK 800 board Step 19 Install...

Page 16: ...nylon spacers supplied with the HAWK kit and place them in position as shown in the picture below Next locate the four screws supplied with the HAWK kit Place the HAWK board into position over the nyl...

Page 17: ...tment Then when the adjustments are completed the two boards must be replaced as discussed and shown above Step 20 Install CN13 CN14 Cables Install the CN13 and CN14 cables from the effects board to t...

Page 18: ...plugs in these sockets Also take great care to ensure that you do not bend over any of the pins as you insert the plugs into the sockets See the picture below Locate and install the 16 pin header cab...

Page 19: ...Poly 800 HAWK installation only Step 22 Install the Main Board back into the original Poly 800 Synthesizer Reinstall the original main board KLM 596 Reinstall all main board mounting screws and the g...

Page 20: ...ou position the board so that it will not interfere with the metal case mounting brackets and screws see the picture below Line up the top edge of the HAWK 800 board with the plastic rib that runs hor...

Page 21: ...the plugs in these sockets Also take great care to ensure that you do not bend over any of the pins as you insert the plugs into the sockets See the picture below You should now move on to step 30 Spe...

Page 22: ...800 Use the picture above as a guide The HAWK board is mounted on top of the KLM 601 board in a stacked method Locate the nylon spacer and nylon washer supplied with the HAWK kit Locate the 3mm metric...

Page 23: ...ugs in these sockets Also take great care to ensure that you do not bend over any of the pins as you insert the plugs into the sockets See the picture below Locate and install the 16 pin header cable...

Page 24: ...0 then most likely your HAWK installation is working Turn off your synthesizer Close up the synthesizer and re install all of the case screws Clean up your work area and put away your tools NOTE It is...

Page 25: ...p 2 Connect MIDI OUT from your computer to MIDI IN on your Poly 800 Make sure you don t have any MIDI loops Make sure your computer is not sending any MIDI except for the SYSEX file MIDI OX is commonl...

Page 26: ...pply on the main board is precisely 5 volts Be extremely careful when checking the 5V rail Do NOT short out any component pins You can check the voltage easiest on the HAWK board See the picture below...

Page 27: ...the MK2 check all of the connections related to the MK2 installation If none of the above helps to bring your Poly HAWK alive then proceed to the next stage Main Board Checks Using a multimeter and w...

Page 28: ...to IC23 pin 5 IC22 socket pin 7 should show a short to IC23 pin 16 IC22 socket pin 6 should show a short to IC23 pin 6 IC22 socket pin 5 should show a short to IC23 pin 15 IC22 socket pin 4 should sh...

Page 29: ...tions below 1 Power off your synthesizer and disconnect the power Then open up the synth 2 Remove all of the HAWK components 3 Unscrew and remove the main board and then remove the Write jumper from t...

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