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D10-991-2400    5/1/04

Water (or Process Fluid)
Pulsations

NOTE: Small pulsations are normal in single-acting pumps
with multiple pumping chambers.

Foreign object lodged in pump valve

Loss of prime in hydraulic cell because of low oil level

Air in suction line

Valve spring (13) broken

Cavitation

Aeration or turbulence in supply tank

Valve Wear

Normal wear from high-speed operation

Cavitation

Abrasives in the fluid

Valve incompatible with corrosives in the fluid

Pump running too fast

Loss of Oil

External seepage

Rupture of diaphragm

Frozen pump

Diapragm screw O-ring (18) missing or cracked

Worn shaft seal

Oil drain piping or fill cap loose.

Valve plate and manifold bolts loose

Premature Failure of Valve
Spring or Retainer

Cavitation

Foreign object in the pump

Pump running too fast

Spring/retainer material incompatible with fluid being
pumped

Excessive inlet pressure.

D/G-10 Troubleshooting

Summary of Contents for Hydra-Cell D-10

Page 1: ...ICE INDUSTRIAL PUMPS Models D 10 G 10 WANNER ENGINEERING INC 1204 Chestnut Avenue Minneapolis MN 55403 TEL 612 332 5681 FAX 612 332 6937 TOLL FREE FAX US only 800 332 6812 www hydra cell com email sal...

Page 2: ...lcon Slurry Duty 140 F 60 C consult factory for temperatures above 120 F 49 C Inlet Port D 10 1 inch NPT G 10 1 inch BSPT Discharge Port D 10 3 4 inch NPT G 10 3 4 inch BSPT Shaft Diameter 7 8 inch 22...

Page 3: ...34 0 36 0 38 0 28 0 2 0 4 0 6 0 8 0 10 0 12 0 0 D G 10 I D G 10S D G 10 E 1450 D G 10 X 200 PSI 14 bar 500 PSI 35 bar 1000 PSI 70 bar 1450 1750 RPM 0 Lift feet of water 0 1 2 3 4 5 6 7 8 200 400 600...

Page 4: ...50 8 3 0 76 2 4 4 111 8 1 9 48 3 7 3 185 4 3 4 86 4 Inlet 9 5 241 3 3 1 78 7 2 2 55 9 1 1 27 9 2 4 60 9 5 0 127 2 5 63 5 Outlet D 10 3 4 NPT G 10 3 4 BSPT OUT IN D 10 1 NPT G 10 1 BSPT Drain 1 8 NPT...

Page 5: ...Chemical compatibility problems Hot ambient temperatures above 110 F 43 C Conditions where pump oil may exceed 200 F 93 C because of a combination of hot ambient temperatures hot fluid temperature and...

Page 6: ...oncollapsing for the inlet lines Minimize fittings elbows valves tees etc Use a suction stabilizer on the inlet Inlet Piping Suction Feed CAUTION When pumping at temperatures above 160 F 71 C use a pr...

Page 7: ...pump or regulator Route the bypass line to the supply tank or to the suction line as far as possible from the pump to reduce the chance of turbulence and cavitation If the pump may be run for a long...

Page 8: ...Fluid may come out of this port when the plug is removed Provide an adequate catch basin for fluid spillage if required Fluid will come out of this port when the pump is started so we recommend that y...

Page 9: ...ulated sediment will drain out CAUTION Do not turn the drive shaft while the oil reservoir is empty Check the inlet pressure or vacuum periodically with a gauge If vacuum at the pump inlet exceeds 7 i...

Page 10: ...xcept when repairing the hydraulic end 1 Remove Manifold 6 Valve Plate 16 a Remove all nuts 31 and bolts 4 around the manifold Do not remove the two bolts 29 25 or 44 that are installed through the ba...

Page 11: ...11 D10 991 2400 5 1 04 D G 10 Service Fluid End...

Page 12: ...ws 41 that secure the valve plate 16 to the cylinder casting 24 Inspect the valve plate in the same manner as you did the manifold a Lift the diaphragm by one edge and turn the pump shaft until the di...

Page 13: ...ure less than 2 psi a Install the valve plate 16 but without the outlet valves installed or else remove the outlet valves leave the seats installed onto the cylinder housing Tighten the two socket hea...

Page 14: ...with the valve assemblies installed as outlined above onto the cylinder casting Recheck that the blind hole is over the protruding bolt at the 10 o clock position Install the socket head cap screws 4...

Page 15: ...15 D10 991 2400 5 1 04 D G 10 Service Hydraulic End...

Page 16: ...luid End Service Section reinsert a follower screw 17 into the hole in one of the valve plungers 54 Tap the screw lightly with a hammer the plunger 21 should slip off the valve plunger 54 The hydrauli...

Page 17: ...ll turns then turn it back in again until it is tight against the adjusting plate 61 d Back out the centerbolt exactly 1 4 of a turn e With a plastic mallet or a regular mallet and wooden board to pre...

Page 18: ...et valves Loss of oil prime in cells because of low oil level Ruptured diaphragm Cavitation Warped manifold from overpressurized system O rings forced out of their grooves from overpressurization Air...

Page 19: ...wear from high speed operation Cavitation Abrasives in the fluid Valve incompatible with corrosives in the fluid Pump running too fast Loss of Oil External seepage Rupture of diaphragm Frozen pump Di...

Page 20: ...harge if such parts are returned with transportation charges prepaid to Wanner Engineering Inc 1204 Chestnut Avenue Minneapolis Minnesota 55403 This warranty does not cover 1 The electric motors if an...

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