Walther SMS-07 Assembly Instructions Manual Download Page 12

Rev. 1.1

 

Assembly Instructions - Spray Valve SMS-07 

Page 12 of 23 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

 

Particularly  when  employing  the  spray  valve  as  color-marking  device,  the  spray  cap  should  be  taken  off 
before a longer standstill. The spray nozzle will be cleaned with a special thinner and a soft cloth. Make sure 
that  there  are  no  cloth  fibers  on  the  nozzle  tip.  After  that  the  valve  has  to  be  sprayed  clean  by  a  longer 
spraying using the manual operator at the SPS or the manual operator at the 3/2-way valve (green button). 

8.2  Cleaning  

 

IMPORTANT 

Only  use  soft  brushes  for  outside  cleaning  of  the  nozzle  tips.  Never  use  metal  tools 
with sharp edges. 

 

After use, wash equipment thoroughly  to remove residues and dirt,  especially  if needle (Pos.7.0)  or needle 
sealing (Pos.5.0) or material nozzle (Pos.4.0) is to be exchanged. 

8.3  Maintenance for Use in Color-Marking Systems (Normal Operation) 

The spray cap must be cleaned with a cloth and special dilution every other day. Please make sure, that no 
cloth fibers remain on the nozzle tip. 
 
Every three months the spraying valve must be cleaned with the special dilution in the material area under 
consideration of the steps below: 
 

 

Completely open raster needle lock (13.0) (remember setting for later use!) 

 

Remove screwcap (1.0) and take off air cap (3.1/3.2) and screw out nozzle (4.0) with an open-end 
wrench SW 6 

 

 

IMPORTANT 

Hold the spraying valve downwards when doing so, in order that the medium does not 
flow  into  the  air  ducts.  Collect  the  escaping  medium  in  a  container  and  dispose  of  it 
appropriately. 

 

 

Clean with a soft brush and the special dilution 

 

Reassemble the nozzle and the air cap after cleaning 

 

Readjust the setting of the raster needle 

 
After system standstills (e.g. breaks overnight or on weekends) a cleaning cycle should be initiated which will 
blow the nozzle free. The cleaning cycle must be activated via the system control. 
 

 

IMPORTANT 

In order to avoid staining, insert a dummy or cloth during the cleaning cycle! 

 

  After longer standstills (e.g. 2-3 weeks) the complete system must be cleaned prior to a restart. If 

necessary, the material hoses and inlays (if any) of the pressure containers must be exchanged. 

 

  Every week the material pressure container must be opened in order to stir the color (if there is no 

electric stirrer). 

 

  Every 3-4 months the material pressure container must be cleaned and the material hoses and inlays 

must be exchanged. 

Summary of Contents for SMS-07

Page 1: ...07 with round jet air cap NOTE Please read the Assembly Instructions carefully before first using the incomplete device and strictly adhere to the instructions The incomplete device may only be worked...

Page 2: ...XIMITY SWITCH FOR NEEDLE DETECTION 9 5 2 1 Wiring Diagram of Proximity Switch for Needle Detection 9 6 OPERATION 10 6 1 GENERAL INFORMATION 10 6 2 OPERATION INSTRUCTIONS OPERATING CONDITIONS 10 7 TAKI...

Page 3: ...on 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 2 Spare Part List for SMS 07 Raster Needle Detection 21 10 3 ARTICLE NUMBERS FOR AIR CAPS 21 10 4 ARTIC...

Page 4: ...e 3 D 76726 Germersheim Description SMS 07 Spray Valve Article No S07 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1 2 1 1 3 1...

Page 5: ...escribe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dangerous situation 2 Safety 2 1 General Information The construction of this device i...

Page 6: ...r alterations on the device that may hamper its safety without the prior consent of Walther Systemtechnik GmbH Operating the device with defective safety installations or not properly attached or malf...

Page 7: ...d container or via a pump The separately controlled spray air distributes the material into the actual spray jet The discharge from the nozzle will be performed through the selected special air cap as...

Page 8: ...cation width An intermitting working process of the device will create natural vibrations Therefore the installation of the device has to be solid and firm Try to avoid extreme natural vibrations tran...

Page 9: ...Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 5 2 Proximity Switch for Needle Detection 5 2 1 Wiring Diagram of Proximity Switch for Needle Detection...

Page 10: ...tank these valves must not spray simultaneously The supply route for the material between material pressure tank and spraying valve must not exceed 2 m If the pause time is a multiple of the spray tim...

Page 11: ...ean spray valve with a special thinner IMPORTANT Please follow the maintenance guidelines 8 Maintenance and Repair 8 1 General Information The spray valves of the SMS 07 series are high quality precis...

Page 12: ...months the spraying valve must be cleaned with the special dilution in the material area under consideration of the steps below Completely open raster needle lock 13 0 remember setting for later use...

Page 13: ...also cause leakages 8 5 Inserting new Gasket Elements IMPORTANT Gaskets and gasket holders can be damaged Do not use any sharp or pointed metallic implements for inserting the sealings After pulling...

Page 14: ...es for connection and serviceability In case of serious problems that cannot be resolved please contact the Walther Systemtechnik GmbH customer service 9 2 Malfunction Fault Possible Cause Action Nozz...

Page 15: ...Image Round jet Spray image shaped too much upwards and downwards Spray image shaped too much upwards and downwards Spray image shaped too much upwards and downwards Spray image too much left sided o...

Page 16: ...07 Page 16 of 23 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 Dimensioned Drawing fo...

Page 17: ...ons Spray Valve SMS 07 Page 17 of 23 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 1 1 Spare Part D...

Page 18: ...N 3 0 1 Air cap flat jet 3 1 1 Air cap round jet 4 0 1 Nozzle 5 0 97640169 1 Quad Ring VITON 6 0 97640039 2 O Ring VITON 7 0 7 1 97640039 1 1 Nozzle needle complete with piston and O Ring O Ring VITON...

Page 19: ...hnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 Dimensioned Drawing for SMS 07 Raster Needle Detection Figure with F...

Page 20: ...Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 1 Spare Part Drawing for SMS 07 Raster Needle Detec...

Page 21: ...Screwed joint complete 11 0 97910219 1 Clamp mounting optional 12 0 97610215 2 Cylinder screw optional 13 0 97320526 1 Sensor spindle complete Article numbers can be found on the following pages IMPOR...

Page 22: ...473 Nozzle Standard 1 0mm 97210474 Nozzle Standard 1 2mm 97210475 Nozzle Standard 1 5mm 10 5 Article Numbers for Nozzles Needles 8 0 Nozzle Needle complete Standard VITON Article No Description 971101...

Page 23: ...49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 7 Accessories Figure Article Number Description 97910219 Clamp mounting see also Product Catalog ACCESSORIE...

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