background image

14

15

With internal control:

When the 3/2-way control valve is operated, the control air required for the cylinder 

chamber of the spray gun opens the atomizer air and subsequently the material 

supply. You can set the spray pattern shape in the PILOT WA 900 / WA-920 and 

WA HVLP 940-HVLPPLUS with the control screws (Items 33 and 34) on the gun.

If the air control is interrupted by the 3/2-way valve again, first the compressed air in 

the  cylinder  escapes.  The  spring  pressure  of  the  piston  spring  then  pushes  the 

material  needle  back  into  its  initial  position,  closes  the  material  supply  and  finally 

the atomizing air.

With external control:

First, the atomizing air (round and wide jet) should be switched on by an external 

3/2-way control valve. After that,the control air should be activated by another 3/2-

way control valve. Thepistong and the material needle need be pushed back in order 

to open the material supply.

In models PILOT WA 905 / WA-925 and WA HVLP 945-HVLPPLUS the shape of 

the spray pattern is adjusted on the two-site air pressure regulator on the system.

When the control  air is interrupted by the 3/2-way control valve, the spring pressure 

moves the piston and the fluid needle back in its original position and closes the 

material feed to the material nozzle. Subsequently, the atomizing air should be be 

turned off.

The material flow rate is regulated in all models by the material pressure and the air 

cap (Item 26). The material flow of the automatic spray gun series PILOT WA 900 

can  also  be  opened  by  hand  with  the  tie  rod  (item  27)  to  clean,  for  example,  a 

clogged material nozzle. .

The guns of the PILOT WA 900 series can be connected to pressure tanks or pump 

systems.

The models

 PILOT WA 920-HVLP 

a

nd WA 925-HVLP 

are low pressure spray guns 

working with a spraying air pressure of 

0

.

7 bar 

at an intake air pressure of 

4

.

5 bar.

With  the  models

 PILOT  WA  940-HVLP

PLUS

 

and 

WA  945-HVLP

PLUS

 

the intake 

air pressure ranges from 

3

.

to 

3

.

3 bar 

for a spraying air pressure of 

1

.

to

 1

.

4 bar.


3.1 

Safety Warnings

Safety Warning Symbols

Warn

i

ng

This picture and the accompanying warning note 

"Warning" 

indicate possible risk 

and dangers to yourself. 

Caution

This picture and the accompanying note 

"Caution"

 indicate possible damage to 

equipment, workpieces, etc.

Notice

This picture and the accompanyingnote 

"Notice"

 indicate additional and useful 

information to help you in handling the spray gun with even greater confidence and 

efficiency. 

3.2 

General Applicable Safety Precautions

All applicable accident prevention rules and regulations as well as other 

recognized industrial safety and health rules and regulations must be observed at 

all times

Use the spray gun only in well-ventilated rooms. Fires, naked light and smoking 

are  strictly  prohibited  in  the  working  area.  WARNING  -  during  the  spraying  of 

flammable materials (e.g. lacquers, adhesives, cleaning agents, etc), there is an 

increased risk to health as well as an increased risk of explosion and fire.

You must ensure that the spray gun is properly grounded, either separately or in 

connection with the equipment with which it is being used 

(max. 

resistance 

10

6

).

Before carrying out any maintenence or service work, always ensure that the air 

and material feed to the spray gun have been de-pressurized. Risk of injury!

When spraying, do not place your hands or other body parts in front of the nozzle 

of the spray gun. Risk of injury!

Never point the spray gun at persons or animals. Risk of injury!

Always observe the spraying and safety instructions given by the manufacturers 

of  the  spraying  material  and  the  cleaning  agent.  Aggressive  and  corrosive 

materials in particular can be harmful to health. 

Always wear hearing protection when using the gun or when in vicinity of a gun 

that is in use. The noise level generated by the spray gun is approx. 86 dB(A).

Exhaust air containing particles (overspray) must be kept away from the working 

area  and  presonnel.  In  spite  of  these  measures,  always  wear  the  regulation 

breathing masks and protective overalls when using the gun. Airborne particles 

represent a serious health hazard!

After carrying out assembly or maintenance work, always ensure that all nuts, 

bolts and screw connections have been fully tightened before the gun is used. 

Use only original replacement parts, since WALTHER canonly guarantee safe 

and fault-free operation for original parts. 

For  further  information  on  the  safe  use  of  the  spray  gun  and  the  spraying 

materials, please contact

 WALTHER Spritz- und

 

Lackiersysteme GmbH, D-42327 

Wuppertal.


4.1 

Mounting

Standard or Recirculation

The guns of WA series 900 are completely factory assembled. They are supplied as 

standard with the locking pin (Item 37) installed. In this

Summary of Contents for PILOT WA 900

Page 1: ...WALTHER PILOT Operating Manual Automatic Spray Guns PILOT WA 900 PILOT WA 905 Models AUSG 03 13 DISTRIBUTED BY COATING EQUIPMENT TECHNOLOGY INC PHONE 586 210 0555 WEB www cetinc com...

Page 2: ...3 4 5 6 7 19 20 21 22 23 24 25 26 27 8 9 10 11 12 13 14 15 38 37 36 17 18 With external control PILOT WA 900 With internal control PILOT WA 905 1 8 8 4 6 7 3 5 2 10 9 Adapter Standard Adapter Low Prof...

Page 3: ...sure with external control V 21 925 V 21 940 WA 945 HVLPPLUS Medium pressure with external control V 21 945 Intended Purpose Processing of sprayable materials Applicable standards and regulations EG M...

Page 4: ...Locking pin 1 V 21 900 08 000 1 V 21 900 08 000 38 Head screw 2 V 20 810 14 203 2 V 20 810 14 203 Spare Parts List WA 920 HVLP Internal Control WA 925 HVLP External Control V 21 920 V 21 925 Pos Beze...

Page 5: ...102 21 009 9 1 V 09 001 72 000 1 V 09 001 72 000 10 1 V 21 900 12 003 1 V 21 900 12 003 11 1 V 20 510 12 003 1 V 20 510 12 003 12 1 V 20 510 11 003 1 V 20 510 11 003 13 1 V 20 700 02 303 1 V 20 700 0...

Page 6: ...003 2 V 00 101 01 003 9 Plug 1 V 66 100 03 568 10 Sealing Plugs 9 10 7 9 7 6 8 10 8 10 Spare parts list for adapter plate stainless steel Adapter Plate Material connection side Adapter Plate Material...

Page 7: ...pment must be ruled out The equipment may be used in potentially explosive atmospheres only with the authorization of the relevant supervisory authority The competent authority or the operator is resp...

Page 8: ...ipment workpieces etc Notice This picture and the accompanyingnote Notice indicate additional and useful information to help you in handling the spray gun with even greater confidence and efficiency 3...

Page 9: ...esent nearby 5 3 Spray Pattern Test Spray pattern tests should be performed whenever the spray gun is put into operation for the first time the spraying material is changed the spray gun is taken apar...

Page 10: ...ment of the Atomizing Air Pressure The atomizing air pressure is adjusted at the air pressure reducing valve of the compressor system Please comply with the operating instructions and safety warnings...

Page 11: ...performed This is necessary in order to increase the service life and the function of the spray gun Clean the gun only with cleaning solutions recommended by the manufacturer of the spraying material...

Page 12: ...he cap Part 26 from the piston housing 1 Pull back the drawbar of the spray gun The material inlet is now open and both the material duct and the material nozzle will be cleaned 2 Do not let go of the...

Page 13: ...of any such substances must be in accordance with all applicable local and national regulations directives and laws Warning Pay special attention to all processing specifications and safety warnings...

Page 14: ......

Page 15: ...Zubeh r The WALTHER PILOT Programme Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Two Component Spray Guns Material Pressure Tanks Nonpressurized Tanks Agitator Systems...

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