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Always wear hearing protection when using the gun or when in the vicinity of a gun
that is in use. The noise level generated by the spray gun is approx. 84 dB (A).  

After carrying out assembly or maintenance work, always ensure that all nuts, bolts
and screw connections have been fully tightened before the gun is used.

Use only original replacement parts, since WALTHER can only guarantee safe and
faultfree operation for original parts.

For further information on the safe use of the spray gun and the spraying materi-
als, please contact WALTHER Spritz- und Lackiersysteme GmbH, D-42327
Wuppertal, Germany

4

Connection of Input Lines

Note

Use the exploded view at the beginning of these operating instructions to perform
the operational steps described hereafter.

Warning

The air pressure at the gun shall not exceed 8 bar; otherwise a safe operation of
the spray gun cannot be ensured.

Warning

The air hose which is installed with a hose grommet must be additonally secured
with a hose clamp.

1. Connect the air hose to the air outlet valve (cleaned compressed air) - or an air  

cleaner - and to the air inlet of the spray gun (Item 31).

2. Fill the gravity-feed cup with screened material.
3. Close the gravity-feed cup.
4. Switch an the pneumatic system. The spray gun can then be taken into opera-

tion.

5

Operational Handling

5.1

Safety Instructions

Pay special attention to the following safety warnings when using the spray gun!
• Make sure to wear proper respiratory protection masks and protective overalls,

whenever you are operating this spray gun. Airborne particles represent a health
hazard.

• Make sure to wear suitable hearing protectors. The spray guns produce sound

levels of approx. 84 dB (A).

• Make sure your working area is absolutely free from open fires and naked lights -

and anybody smoking. Spraying of readily flammable media (e.g. lacquers) is
always accompanied by the risk of fire and explosion.

3

Safety Instructions

3.1

Safety Warning Symbols

Warning

This pictograph and the accompanying warning note "Warning" indicate possible risks
and dangers for yourself.
Possible consequences: Injuries of any kind.

Caution

This pictograph and the accompanying warning note "Caution" indicate possible
damage to equipment.
Possible consequences: Damage to equipment, workpieces, etc.

Note

This pictograph and the accompanying note "Notice" indicate additional and useful
Information to help you handling the spray gun with even greater confidence and effi-
ciency.

3.2

General Safety Instructions

All applicable accident prevention rules and regulations as well as other recognised
industrial safety and health rules and regulations must be observed at all times.

Use the spray gun only in well-ventilated rooms. Fire, naked flames and smoking are
strictly prohibited within the working area. WARNING – during the spraying of flamma-
ble materials (e.g. lacquers, cleaning agents, etc.), there is an increased risk to health
as well as an increased risk of explosion and fire.

Measures must be taken to ensure that the spray gun is sufficiently grounded (ear-
thed) by means of a conductive air hose (maximum resistance 10

6

).

Before carrying out maintenance or servicing work, always ensure that the air and
material feed to the spray gun have been de-pressurised. Risk of injury!

When spraying materials, do not place your hands or other parts of the body in front
of the pressurised nozzle or the spray gun. Risk of injury!
Never point the spray gun at persons or animals. Risk of injury!

Always observe the spraying and safety instructions given by the manufacturers of
the spraying material and the cleaning agent. Aggressive and corrosive materials in
particular can be harmful to health.

Exhaust air containing particles (overspray) must be kept away from the working area
and personnel. In spite of these measures, always wear the regulation breathing
masks and protective overalls when using the gun. Airborne particles represent a
serious health hazard!

4

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Summary of Contents for Pilot IV

Page 1: ...tic Spray Guns Low Pressure Spray Guns System HVLP Powder Coating Systems Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pumps Material Circulation System...

Page 2: ...PILOT IV 8 9 10 11 12 13 14 1 2 3 28 27 26 25 24 29 30 31 23 22 19 18 17 16 15 4 5 6 7 20 21...

Page 3: ...GmbH K rntner Str 18 30 D 42327 Wuppertal Tel 0202 787 0 Fax 0202 787 217 www walther pilot de Email info walther pilot de Typenbezeichnung Handspritzpistole PILOT IV PILOT IV Flie becher V 11 401 Ver...

Page 4: ...24 V 00 103 06 000 Abzughebel 25 V 00 103 04 000 Mutter f B gelschraube 26 V 00 103 07 000 B gelschraube 27 V 10 101 19 000 Feder f Hebelhalterung 28 V 10 101 18 000 Hebelbolzen 29 V 00 101 10 000 Pis...

Page 5: ...gabe der zust ndi gen Aufsichtsbeh rde eingesetzt werden Der zust ndigen Aufsichtsbeh rde bzw dem Betreiber obliegt die Festlegung der Explosionsgef hrdung Zoneneinteilung Es ist betreiberseitig zu pr...

Page 6: ...ersprit zen leicht entz ndlicher Materialien z B Lacke besteht erh hte Explosions und Brandgefahr 3 Sicherheitshinweise 3 1 Kennzeichnung der Sicherheitshinweise Warnung Das Piktogramm und die Dringli...

Page 7: ...chrauben zum Breitstrahl durch Rechtsdrehen Einschrauben zum Rundstrahl 6 Materialdurchflu menge einstellen Die Materialmenge l t sich durch Ein bzw Ausschrauben der Stellschraube Pos 14 regeln Die Ma...

Page 8: ...igen Sie alle brigen Bauteile und den Pistolenk rper mit einem Tuch und dem Reinigungsmittel 4 Bestreichen Sie folgende Teile mit einem d nnen Fettfilm Materialnadel Nadelfeder alle gleitenden Teile u...

Page 9: ...le umr sten 2 Schrauben Sie die Stopfbuchse Pos 4 aus dem Pistolenk rper aus 3 Entfernen Sie die Nadelpackung Pos 5 Die Montage erfolgt in umgekehrter Reihenfolge Hinweis Die aus dem Pistolenvorsatz e...

Page 10: ...cht PILOT IV 630 g D senausstattung nach Wahl 0 5 0 8 1 0 1 2 1 5 1 8 2 0 2 5 3 0 3 5 mm Luftk pfe Zweiloch Vierloch Sechslochkopf weitere Luftk pfe auf Anfrage max Zerst uberdruck 8 bar max Betriebst...

Page 11: ...03 06 000 Trigger 25 V 00 103 04 000 Nut for U Bolt 26 V 00 103 07 000 U Bolt 27 V 10 101 19 000 Spring for Trigger Mount 28 V 10 101 18 000 Trigger Screw 29 V 00 101 10 000 Gun Handle 30 V 00 101 08...

Page 12: ...only with the autho risation of the relevant supervisory authority The relevant supervisory authority or the operator of the equipment are respon sible for determining the explosion hazard zone class...

Page 13: ...isk of fire and explosion 3 Safety Instructions 3 1 Safety Warning Symbols Warning This pictograph and the accompanying warning note Warning indicate possible risks and dangers for yourself Possible c...

Page 14: ...djusted by screwing in screwing out the set screw Item 14 The material rate is increased by turning it to the left screwing out and decreased by turning it to the right screwing in Adjustment of the A...

Page 15: ...zzle 3 Use a suitable cloth with a compatible cleaning solution to clean the gun body and all remaining parts 4 Apply a thin layer of grease to the following parts material control needle needle sprin...

Page 16: ...y Gun Note All sliding and moveable parts must be lubricated with a non acidic non resinogenic grease prior to installation 10 l Repair Kit A WALTER PILOT repair kit is available for the manual spray...

Page 17: ...ealth of mankind and animal life 10 Specification Data Net Weight PILOT IV 630 g Available range of spray nozzles 0 5 0 8 1 0 1 2 1 5 1 8 2 0 2 5 3 0 3 5 mm Air Caps two bore four bore six bore air ca...

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