Walter SURFOX TURBO User Manual Download Page 5

Safety Instructions

Safety Instructions

WALTER 

weld cleaning machines are produced in 

accordance with applicable standards governing the 
manufacture, performance and safety of industrial products.

WARNING:

 When using these machines, basic safety 

precautions should always be observed to reduce the risk of 
fire, electrical shocks and personal injuries.

Before using this machine, read all Safety and  Operating 
Instructions carefully and save this owner’s manual for 
future reference.

1.  Read this owner’s manual to familiarize yourself with this 

unit’s operation, its particular features, applications and 
limitations.

2.  This unit is equipped with a 3-conductor power cord 

and 3-prong electrical plug, it must be connected to a 
correspondingly grounded receptacle.

3.  Allow a minimum of 8” clearance around the unit to keep 

all air openings clear of any obstruction. Free airflow  
through the vent openings is required to prevent the unit 
from overheating.

4.  Keep work area clean and well lit. A cluttered 

environment invites accidents. Remove any material that 
may  be ignited by sparks. Do not use this tool when 
flammable liquids or gases are present. Keep handles  
clean, dry and free from cleaning solution, oil and  
grease. Do not use in rain, damp or wet locations.

5.  Keep children and other persons at a safe distance    

from the work. Make sure no one is under you when     
working in high places. Do not let unqualified persons 
handle this machine.

6.  When working, always wear appropriate clothing and 

safety gear, such as suitable and safety approved 
chemical resistant gloves, overalls, safety shoes, etc.

7.  Always wear approved safety goggles.

8.  During the cleaning process, the wand tip and work 

piece can reach very high temperatures, allow to cool 
before coming in contact with exposed skin.

9.  Avoid inhalation of vapors, use only in well ventilated 

areas. Use a respirator, if necessary.

10. All electric shocks can be potentially dangerous.

11.  Should you encounter an electrical problem, do not    

use the unit until qualified personnel have inspected  the 
equipment.

12. Never operate the unit with its protective cover removed.

13. Stay alert at all times when handling this unit. Watch 

what you are doing. Use common sense. Do not operate 
the tool when you are tired. Never leave it running 
unattended.

14. Make sure the switch is in its OFF position before 

plugging in or when moving the unit to avoid unintentional 
starting.

15. Hold the wand firmly. Do not overreach, maintain good   

footing and balance at all times.

16. Before use, all parts should be carefully examined to 

determine that the unit will operate properly and perform 
its intended function.

17.  Parts that are damaged or defective should be properly 

repaired or replaced by a 

WALTER 

Factory Service 

Center or a 

WALTER

 Authorized Service Center.

18. Do not use the unit if the switch does not turn ON and 

OFF.

19. Use only the accessories recommended for this system. 

Always check accessories before starting to work and do 
not use if damaged.

20. CAUTION: 

WALTER 

SURFOX electrolyte weld cleaning 

solution contains phosphoric acid and may cause burns 
when not handled properly. Avoid skin contact.

 

First aid Wash affected area with water.

 

Eye contact Flush with water for 15 minutes lifting eyelids 
occasionally. Contact physician if necessary. Ingestion DO 
NOT induce vomiting. Rinse mouth, drink plenty of water 
and get medical attention. Refer to WALTER product SDS 
for complete safety data information.

21.  Use only 

WALTER 

SURFOX electrolyte weld cleaning 

solutions with this unit and NEVER mix it with any other 
products.

22. Store solutions in their original containers and in a safe 

place, out of the reach of children and other unqualified 
persons. Keep container contents clean. Do not reuse 
SURFOX electrolyte cleaning solutions.

23. Do not touch the wand tip or work piece while working 

or immediately after use, they may be extremely hot and 
could cause serious burns.

24. Do not abuse the power cord. Never pull or lift this unit 

by its cord or yank to disconnect it from the receptacle.    
Keep the cord away from heat, oil and sharp edges.    
Inspect the cord periodically, if damaged, have it replaced 
by a 

WALTER

 Factory Service Center or a  

WALTER 

Authorized Service Center.

25. When not in use, switch OFF and unplug the electrical 

cord and air hose. It must also remain unplugged when 
replacing cleaning pads and other accessories, while 
performing maintenance and before servicing.

26. Store the unit in a dry safe place, out of the reach of   

children and other unqualified persons. 

User’s Guide 

SURFOX TURBO 5

Summary of Contents for SURFOX TURBO

Page 1: ...SURFOX website Link to surfox com SURFOX TURBO User Guide Manuel de l utilisateur Manual de usuario Only the best...

Page 2: ......

Page 3: ...s for Neutralizing SURFOX Turbo electrolyte cleaning solutions 9 7 Accessories 10 A Cleaning Inserts 10 B Electrolyte Solution 10 C Cleaning Pads 11 D PTFE Clamp Rings 11 E Carbon Fiber Brush 11 F Tur...

Page 4: ...will provide years of dependable service To learn more about the other WALTER products visit our website walter com Operation The SURFOX machine works by an electrochemical process to clean and passiv...

Page 5: ...t you are doing Use common sense Do not operate the tool when you are tired Never leave it running unattended 14 Make sure the switch is in its OFF position before plugging in or when moving the unit...

Page 6: ...ordering number Transportation Before transporting the machine remove the electrolyte solution cartridge and make sure all connecting lines are disconnected The machine must be carefully packed in a...

Page 7: ...ble Connector for Turbo wand Application and Power Selector ELECTROCHEMICAL CLEANING Select cleaning with brush when using the carbon fiber brush Select cleaning with pad when using the tungsten and h...

Page 8: ...wand tip to cool The use of protective gloves is recommended 5 Pour SURFOX electrolyte solution in the container provided 6 With switch in the OFF position connect the unit to a proper power supply a...

Page 9: ...from the surface and clean neutralize to prevent salt residues Clean the weld using the SURFOX TURBO machine and SURFOX electrolyte solutions Work only 2 feet at a time Note the cleaning pad brush sho...

Page 10: ...gsten insert 90 No 54 B 038 Use with cleaning pad 54 B 028 and clamp ring 54 B 020 10 per package SURFOX T Heavy Duty Electrolyte Cleaning Solution Cleans up to 3 5 feet per minute Part No 500 ml 54 A...

Page 11: ...4 mm T USE WITH 54 B 036 Inside Corner Cleaning Pad No 54 B 027 Dimensions 60 mm L x 38 mm W x 2 mm T Narrow cleaning pad No 54 B 028 Dimensions 46 mm L x 24 mm W x 2 mm T Narrow clamp ring for narro...

Page 12: ...piece To avoid short circuits arcing the machine automatically stops when the insert touches the work piece metal to metal contact If the amperage sharply increases creating a short the system will au...

Page 13: ...s use of improper accessories abuse or misuse which also includes overloading the tool beyond its rated capacity as well as its continued use after partial failure No other warranty written or verbal...

Page 14: ...r la neutralisation SURFOX Nettoyage lectrolyte Turbo solutions 20 7 Accessoires 21 A Plaquettes de nettoyage 21 B Solution d lectrolyte 21 C Tampons de nettoyage 22 D Bagues de serrage en PTFE 22 E B...

Page 15: ...n es de service fiable Pour en savoir plus sur les autres produits WALTER visitez notre site Web walter com Fonctionnement La machine SURFOX travaille par un proc d lectrochimique pour nettoyer et pas...

Page 16: ...tes attention ce que vous faites Faites preuve de bon sens Ne pas utiliser l outil lorsque vous tes fatigu Ne le laissez jamais fonctionner sans surveillance 14 Assurez vous que l interrupteur est en...

Page 17: ...na tre le num ro de r f rence Transport Avant de transporter la machine retirer la cartouche de solution lectrolytique et s assurer que toutes les conduites de raccordement sont d branch es La machine...

Page 18: ...ur baguette turbo S lecteur d application et de puissance NETTOYAGE LECTROCHIMIQUE S lectionner le nettoyage la brosse lors de l utilisation de la brosse Choisir le nettoyage avec tampon lors de l uti...

Page 19: ...de gants de protection est recommand 5 Verser la solution lectrolytique SURFOX dans le r cipient pr vu cet effet 6 Lorsque l interrupteur est en position OFF branchez l appareil une alimentation lect...

Page 20: ...ssuyer tout exc dent de surface et de nettoyer neutraliser pour viter les r sidus de sel Nettoyer la soudure l aide de la machine SURFOX TURBO et des solutions lectrolytiques SURFOX Ne travaillez que...

Page 21: ...tungst ne 90 No 54 B 038 Utilisation avec tampon nettoyant 54 B 028 et bague de serrage 54 B 020 10 par paquet SURFOX T Solution de nettoyage lectrolyte usage intensif Nettoie jusqu 3 5 pieds par min...

Page 22: ...s Longue dur e de vie Hautement conducteur Tampon de nettoyage standard No 54 B 026 Dimensions 46 mm L x 24 mm L x 4 mm T UTILISER AVEC 54 B 036 Tampon de nettoyage d angle int rieur No 54 B 027 Dime...

Page 23: ...c lectrique la machine s arr te automatiquement lorsque l insert touche la pi ce usiner contact m tal sur m tal Si l amp rage augmente brusquement et cr e un court circuit le syst me coupe automatique...

Page 24: ...a mauvaise utilisation ce qui inclut galement la surcharge de l appareil au del de sa capacit nominale ainsi que son utilisation continue apr s une d faillance partielle Aucune autre garantie crite ou...

Page 25: ...iones para neutralizar SURFOX Turbo limpieza de electrolitossolutions31 7 Accesorios 32 A Insertos de limpieza 32 B Soluci n electrol tica 32 C Almohadillas de limpieza 33 D Anillos de apriete de PTFE...

Page 26: ...onfiable Para obtener m s informaci n sobre los otros productos WALTER visite nuestro sitio web walter com Operaci n La m quina SURFOX trabaja mediante un proceso electroqu mico para limpiar y pasivar...

Page 27: ...ciendo Use el sentido com n No utilice la herramienta cuando est cansado Nunca lo deje funcionando sin supervisi n 14 Aseg rese de que el interruptor est en la posici n OFF antes de enchufarlo o al mo...

Page 28: ...Transporte Antes de transportar la m quina retire el cartucho de soluci n electrol tica y aseg rese de que todas las l neas de conexi n est n desconectadas La m quina debe embalarse cuidadosamente en...

Page 29: ...or de aplicacion es y potencia LIMPIEZA ELECTROQU MICA Seleccione la limpieza con cepillo cuando utilice el cepillo de carbono ber Seleccione la limpieza con almohadilla cuando utilice la almohadilla...

Page 30: ...e Se recomienda el uso de guantes de protecci n 5 Vierta la soluci n electrol tica SURFOX en el recipiente suministrado 6 Con el interruptor en la posici n OFF conecte la unidad a una fuente de alime...

Page 31: ...e la soldadura con la m quina SURFOX TURBO y las soluciones electrol ticas SURFOX Trabaje s lo 2 pies a la vez Nota la almohadilla cepillo de limpieza debe mantenerse h meda sin goteo 1 Despu s de lim...

Page 32: ...gsteno estrecho 90 No 54 B 038 Uso con almohadilla de limpieza 54 B 028 y anillo de fijaci n 54 B 020 10 por paquete SURFOX T La soluci n limpiadora de electrolitos para trabajo pesado limpia hasta 3...

Page 33: ...TILIZAR CON 54 B 036 Almohadilla de limpieza de esquina interior No 54 B 027 Dimensiones 60 mm L x 38 mm A x 2 mm T Almohadilla de limpieza estrecha No 54 B 028 Dimensiones 46 mm L x 24 mm A x 2 mm T...

Page 34: ...evitar cortocircuitos arcos la m quina se detiene autom ticamente cuando el inserto toca la pieza de trabajo contacto metal metal Si el amperaje aumenta bruscamente creando un cortocircuito el sistema...

Page 35: ...rios inadecuados el abuso o mal uso lo que tambi n incluye la sobrecarga de la bater a m s all de su capacidad nominal as como su uso continuo despu s de una falla parcial No se autoriza ninguna otra...

Page 36: ......

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