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SAFETY

Warning for incorrect operation 

or action that could have physical 

injury or damage to the equipment 

as a result.

Safety instructions

01. Never use this magnet before these 

instructions have been read and understood.

02. Persons fitted with a pacemaker or other 

medical equipment should never use the 

magnet  without  first  consulting  a  medical 

specialist.

03. Never remove warning or instruction 

plates from the magnet.

04. Always wear safety glasses, gloves, 

protective footwear and a helmet.

05. Never stand or move under the load.

06. Never transport over or past people.

07. Never use the magnet as an aid to lifting, 

supporting or transporting persons.

08. Warn bystanders when beginning to lift 

the load.

09. To prevent the hook from slipping out 

of the eye hook always use a lifting hook 

equipped with a safety latch.

10. Magnet is ON all the time. Risk of 

involuntary attraction of steel objects:

a. in between handling operations 

always keep the magnetic face away 

from steel objects;

b. never hold or carry the magnet with 

your fingers on the magnetic face;

11. Ensure that the weight and dimensions 

of the load to be lifted do not exceed 

 

the maximum permitted values.

12. Never use a damaged or poorly operating 

magnet.

13. Never use the magnet with dirty pole 

faces (metal chips, rust, scale, dust,…)

14. Only break the magnet off when the load 

has been placed on a stable surface.

15. Never lift more than one work piece at  

a time with this magnet.

16. Never leave a hoisted load unattended.

17. The temperature of the load or 

 

the surroundings must never exceed 180°C.

18. Never lift a work pieces which are smaller 

than pole surface (foot print)

DETERMINE THE 

WORKLOAD LIMIT (WLL) 

The workload limit of type GP250 

Horizontal = 250 kg

Vertical = 80 kg 

The workload limit may become less as a 

result of: 

01. Air gaps between the load and the 

magnet, caused by paper, dirt, paint, burrs, 

damage, surface roughness etc. either on 

the load or the magnet.

02. Thin loads. The thinner the load, the 

lower the lifting capacity.

03. Length and width of the load. Long, wide 

parts that hang outside the magnet, resulting 

in an air gap. This is called the peeling effect.

04. The load material type. In general it 

applies that: high alloy percentage = low 

lifting capacity.

05. Some alloys are even totally non-

magnetic (e.g. stainless steel 304). The 

values in the table on page 4 apply to St. 

37 (S 235 JR). For other materials the lifting 

capacity will be reduced to the percentages 

below:

EN

Workload limit for various materials

H

V

Material

%

kg

kg

St 37 

[

S 235 JR]

100

250

80

E 295 

[

St 52]

96

240

77

Cast steel

90

225

72

Stainless steel 430 F

50

125

40

Cast iron

45

112

36

Nickel

10

25

8

For other materials consult your supplier.

06. Maximum work load limit is obtained 

while magnet is in fully horizontal position 

during the transport.

2

Summary of Contents for GP250

Page 1: ...9 1 767 01 KROMĚŘÍŽ Czech Republic FAX 420 573 351 035 TEL 420 573 341 641 www walmag cz info walmag cz OPERATION MANUAL PERMANENT PLATE LIFTING MAGNET Type GP250 OPERATING AND MAINTENANCE INSTRUCTIONS FOR MODEL GP250 ...

Page 2: ......

Page 3: ...icable to shortcomings that can be wholly or partially attributed to Failure to comply with the operating and maintenance instructions use considered as being other than normal normal wear modifications or repairs not performed by WALMAG MAGNETICS or an authorised agent In all correspondence regarding your lifting magnet always state the information displayed on the type plate NAMES OF THE MOST IM...

Page 4: ...st 14 Only break the magnet off when the load has been placed on a stable surface 15 Never lift more than one work piece at a time with this magnet 16 Never leave a hoisted load unattended 17 The temperature of the load or the surroundings must never exceed 180 C 18 Never lift a work pieces which are smaller than pole surface foot print DETERMINE THE WORKLOAD LIMIT WLL The workload limit of type G...

Page 5: ...t the load several centimeters and give the load a firm push to ensure that it is well gripped Never stand under the load 4 Guide the load by holding the corners Avoid collisions swinging and shocks Never stand under the load and keep the load horizontal 5 Lower the load and stabilize it before removing breaking off the magnet Unlock the release handle and pull the same to break off the magnet Now...

Page 6: ...soon as it is no longer supported Keep a safe distance 4 Lower the load and stabilize it before removing breaking off the magnet 5 Unlock the release handle and pull the same to break off the magnet Now lift the magnet away from the workpiece From vertical to horizontal 1 Guide the magnet by the unlocked release handle and the hoist and place it on the center line near the top edge of the workpiec...

Page 7: ...m 0 1 0 3 mm 0 5 mm s mm Lmax x Wmax mm Mmax kg Lmax x Wmax mm Mmax kg Lmax x Wmax mm Mmax kg 20 1000 x 500 80 500 x 400 30 400 x 300 12 12 1200 x 500 60 600 x 500 28 400 x 300 11 10 1200 x 500 46 500 x 500 20 400 x 300 10 8 1000 x 500 30 500 x 500 15 400 x 300 8 5 1000 x 500 18 500 x 400 8 500 x 300 6 3 1000 x 500 13 500 x 500 6 500 x 400 5 Weekly Check the entire magnet including the lifting eye...

Page 8: ...Hulínská 1799 1 767 01 Kroměříž Czech Republic Fax 420 573 351 035 Tel 420 573 341 641 www walmag cz info walmag cz ...

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