wallas 2400 t Installation Manual Download Page 26

Page: 26 / 29

- 92 -

30 s

10 s

Operation

Colour

Blink interval

Function

Green

Red

Ventilation on

Combustion indicator when the com-
bustion has begun normally

Aftercooling

Orange

Sun switch has shut down the device

Orange

Device in remote control mode

Orange

Yellow

Heating on

Signal lights

Air boost

Green

Yellow

Thermostat control, the set temperature
is lower than the set value > power is
decreasing

Orange

Thermostat control, the set tempera-
ture exceeds the set value > power is
increasing

1800 t / 2400 t

490535

Summary of Contents for 2400 t

Page 1: ...ter fuel hose and control panel cable installed Accessory bag 17662B Mounting plate 1 pcs 1 pcs 1 pcs 1 pcs 2 pcs Push on contact 6 3 x 0 8 yellow Fuse 15 A blue Fastening screw 4 8 x 16 mm DIN 7981 ISO 7049 6 pcs Installation operation and maintenance instructions 1 pcs Control panel Control panel fastening screws 3 5 x 20 mm black TX10 Control panel package 361066 1 pcs 1 pcs 4 pcs Hose binder 5...

Page 2: ...tted length of exhaust pipe Maximum permitted length of fuel hose Minimum area of the replacement air opening Suitable Exhaust gas lead throughs Technical information 2467 and 2460 Heating power min Maximum permitted length of warm air duct Warm air connection Remote control Timer Connections 364 x 260 x 126 mm 14 3 8 x 10 1 4 x 5 8 m 26 100 cm2 16 square inches 8 8 m 26 26 2 m ø 28 45 mm 6 5 ø 28...

Page 3: ... by thermostat The heated air is circulated through the cabin through the warm air ducting In hot and or humid conditions these heating units can be used for simple fresh air ventilation and circulation When starting the device the glow plug ignites the pumped fuel in the burner bowl The glow start and shut down sequences are factory programmed so starts and stops are automatically controlled The ...

Page 4: ...d be installed vertically level when the boat is on an even keel The static inclination must not exceed 5 While the device will tolerate being temporarily tilted to a steep angle even for some hours the burner will not yield optimal performance if it is constantly inclined Please note specially the following things Avoid installing the control panel in the immediate vicinity of a water outlet If p...

Page 5: ...Wallas equipment In a metal hulled boat you must ensure that the device the exhaust gas lead through the fuel connection the control panel and all other parts are insulated from the boat s hull This must be done to prevent electrochemical corrosion prevent voltage from being transmitted from the hull to the device or vice versa during electrical faults 1800 t 2400 t 490535 en ...

Page 6: ...er is in horizontal position Lift the heater into the installation plate and lock the device with the mounting bolts 2 There has to be a corrugated base plate 3 under the head of the screw Be sure that the edge of the mounting plate will lock to the slot in the side profile of the heater Connect the exhaust gas pipe with a hose clamp 5 1800 t 2400 t 490535 en ...

Page 7: ...ed on deck with bolts 42 M5 x 85 and nuts 43 with lock washer 44 under Tight the nuts but not so hard the base plate deforms Place the spacing tube 41 and mounting plate 1 on bolts 42 and fasten with nuts 43 with lock washer 44 under Tight the nuts but not so hard the exhaust base plate deforms Check and retight the nuts 43 Place the heater on mounting plate 1 The cant 1k helps to hold up the heat...

Page 8: ... cut out If necessary predrill holes for the ø 2 mm 3 32 screws You can utilize the sample of the box when drawing the lines of the installation hole Connect the control panel cable from the device to the control panel 10 Use the fastening screws to install the control panel to the installation cut out 12 The thermostat sensor is in the panel face so select the location with thermostatic operation...

Page 9: ...r a loop to the control panel cabel must be done A cable tie must be attached to cable in order to avoid the cable detach from the connec tor Connections of the device Things to note about the connections In installation to make the mounting and demounting for service easier it is recom mended to leave some extra length of loose cables and fuel line by creating a coil WARM AIR OUT EXHAUST OUT COMB...

Page 10: ... the power cord m Cross sectional area of the cable in square mm US Gauge If a thicker cable is required make a separate joint in the power cord See picture on the next page Main switch A main switch accessory must be installed on the device s positive Red cord Always cut the power at the main switch after cooling has completed if the device is going to be left unused for a long period of time Nev...

Page 11: ...enerate the large amount of current the glow plug requires After the 12V battery the connec tion is the same as in a 12 V system 24V direct current system Jointing A jointing should only be made in long power cords if necessary in which case the cord must be replaced with a thicker one The jointing cannot be further than 1 meter from the device Main switch Main fuse Power cord Checking the connect...

Page 12: ...metal filters are available as accessories Fuel feed If the lift height exceeds 2 m the fuel feed must be checked and if necessary ad justed The fuel feed must also always be checked if parts of the fuel system such as the pump or the electronics card have been replaced Fuel system adjustments are device specific These adjustments should only be carried out by an authorized service shop Connection...

Page 13: ...e thereafter cut to suitable length the suction tube straight off The suction filter 16 is mounted at the suction tube end with nut 18 rubber ring 19 and plastic shield washer 20 Excess fuel return tube 11 Ø 5 3 mm polyamid black Fuel suction tube 21 Ø 5 2 mm polyamid trans parent Tank vent tube 22 Ø 7 5 mm PVC Rubber sleeves 24 securing the fuel tubes Tank connector take through plate 25 Tank con...

Page 14: ...tallation cut out with silicone in addition to the lead through seal Note Do not use silicone on a wooden boat The side lead through must always be equipped with a so called goose neck sec tion The goose neck will effectively prevent splash water from getting to the device The highest point of the goose neck must always be above the surface of the wa ter The device will go out if the exhaust gas l...

Page 15: ...s between the metal hull and the device This can result in the oxidation or malfunctioning of the device s circuit board and in the worst case scenario the circuit board may be damaged Insulation kit 2461 for circular coaxial lead throughs 2467 and 2460 M5 nut M5 star washer Washer 15 5 x 1 2 Rubber washer 20 10 x 3 Rubber hose 8 4 5 x 35 Cut the length according to the thickness of the hull or de...

Page 16: ...uitable sealing agent on both sides of the seal and on the screw holes This will ensure that the connection is waterproof Side lead through 2467 installed The installation cut out is ø 50 mm 1 31 32 and the screw holes are 4 x ø 6 mm Length difference of the pipes The 1028 exhaust gas pipe must be 30 50 mm 1 3 16 1 31 32 longer than the 2045 inlet pipe This way the exhaust gas pipe will stay in pl...

Page 17: ...hen assembling the lead through ensure that the order of the parts is correct Also make sure that the spring goes in the cor rect hole in the cap Otherwise the lead through cannot be closed Maintenance To keep the seals from hardening lubricate them yearly with a heat resistant petroleum jelly Seals Cap Frame Check that closeable fitting is open before starting the device 2460 Closable lead throug...

Page 18: ...ation cut out is ø 50 mm 1 31 32 and the screw holes are 4 x ø 6 mm Closable deck lead through 2460 and lead through elevation 2069 for particularly demand ing conditions Length difference of the pipes The 1028 exhaust gas pipe must be 30 50 mm 1 3 16 1 31 32 longer than the 2045 inlet pipe This way the exhaust gas pipe will stay in place in the lead through more firmly The measurement depends on ...

Page 19: ...tallation To ensure a proper air flow in a long duct into a far front of the boat it is useful to to lead the hotter duct all the way to the front The other duct can then be distributed according the need The lower duct is hotter 1800 t 2400 t 490535 en ...

Page 20: ...r heated space will be removed Too much resistance in the ductwork too many flaps closed and the heater may overheat and shut down If the heater will be used mainly with thermostat control the control panel should be located in the largest heated area To minimize the loss of heat energy any long runs and or runs in areas that do not require heating can be insulated using 2412 insulation Insulation...

Page 21: ...e heater must be open at all times Installation of the air registers When installing the warm air register 2411 remove the grill part 1 of the body 7 by pulling The grill part can be turned 360 to be able to direct the air flow direc tion 2411 Cut a ø 67 mm hole in the bulkhead or wall Screw the body of the register 7 to the bulkhead with 3 screws Connect the warm air duct to the register and rein...

Page 22: ...that the boat is sufficiently ventilated The exhaust pipe outlet must be at least 400 mm away from the opening for filling fuel or tank breather We recommend installing the operating switch onto vertical surface where liquids are not able to leak into the switch and it is out of reach of children cable length 6 m Fuel system The hoses must be kept clean during installa tion Use only Wallas fuel ho...

Page 23: ...been ig nited and the combustion has stabilised after about five minutes after the ignition The whole process takes about five minutes First ignition After the installation or maintenance the heater may not start at the first attempt if the fuel line is empty Turn off the heater The heater is shut down by pressing the heating switch 3 continuously for more than 2 seconds Switch the heater on again...

Page 24: ...ice automatically if the temperature rises above the requested temperature for example due to sunlight The temperature must rise by 3 C above the set value for a half an hour If the device has been shut down by the sun switch an indicator light 5 blinks on the thermostat The sun switch can be turned off temporarily by turning the temperature control 2 A heater that has been shut down can be restar...

Page 25: ...continuously at least 2 seconds while heating is on the heater will shut off and after the aftercooling mode the heater goes to ventilation mode Ventilation is 2 positions Min Max The thermostat control deactivates after adjusting the ventilation effect When pressing the heating switch 3 at least 2 sec onds while the ventilation is on the heater will start and go to heating mode Shutdown You can s...

Page 26: ...ally Aftercooling Orange Sun switch has shut down the device Orange Device in remote control mode Orange Yellow Heating on Signal lights Air boost Green Yellow Thermostat control the set temperature is lower than the set value power is decreasing Orange Thermostat control the set tempera ture exceeds the set value power is increasing 1800 t 2400 t 490535 en ...

Page 27: ...t binds the water in the fuel and prevents the fuel from settling and spoiling during the summer sea son For the dosage observe the recommendations provided by the manufacturer of the agent Winter storage the fuel tank is emptied in the autumn the fuel tank is cleaned and the fuel tube filter is changed in spring the fuel tank is filled with new clean fuel The unit doesn t need any actions Spare p...

Page 28: ...e that none of the cords or the fuel line will not remain between the bottom plate and the frame Check that the sleeve of return line fits to the return line located in the burner bottom Tighten the nut by hand The power cables and control panel cable and fuel hose may need to be detached from the device during maintenance or installation 1800 t 2400 t 490535 en ...

Page 29: ...ion of the device or for any damage in transit of a device that has been sent for repair Warranty does not include any transport costs Wallas is a return to base warranty d The customer must provide the following information in writing for warranty service Description of the problem A description of where and how the device was installed photographs of the installation may help Product type and se...

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