Walker C19i, Operator'S Manual

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Table of Contents
Maintenance Instructions
__________ 48
MAINTENANCE SCHEDULE CHART _______ 48
IMPORTANT TIPS FOR CARE
OF THE KOHLER ENGINE
________________ 49
Fuel System _________________________ 49
Starting/Stopping _____________________ 49
Cooling System ______________________ 49
Air Cleaner System ____________________ 49
Oil __________________________________ 50
LUBRICATION _________________________ 50
Engine Oil ___________________________ 50
Engine Break-In Oil ___________________ 50
Checking Engine Crankcase Oil Level ____ 50
Changing Engine Crankcase Oil/Oil Filter __ 51
Mower Deck Gearbox Lubrication ________ 51
DS52 or DS62 Mower Deck Lubrication ___ 52
Mower Deck Spindle Lubrication ________ 52
Tractor PTO Gearbox Lubrication ________ 53
Checking Gearbox Oil Level ____________ 53
Changing Gearbox Oil ________________ 53
Gear Axle Lubrication _________________ 53
Grease Fitting and Oil Point Lubrication __ 53
Hydrostatic Transmission Fluid _________ 56
Checking Hydrostatic
Transmission Fluid Level
______________ 56
CLEANING ____________________________ 57
Engine Air Cleaner System _____________ 57
Turbine Precleaner ___________________ 57
Enginaire™ Air Cleaner _______________ 57
Engine Cooling System ________________ 59
Cooling Air Intake System ______________ 59
Cylinder Head Cooling Fins ____________ 60
Grass Buildup in Mower Deck Housing ___ 60
GHS Blower __________________________ 61
GHS Exhaust Screen __________________ 62
Hydrostatic Transmission Cooling Fins ___ 62
CHECKING/SERVICING __________________ 62
Security of Air Filtration Components ____ 62
Battery ______________________________ 62
Electrolyte Level _____________________ 63
Cleaning the Terminals ________________ 63
Charging the Battery __________________ 63
Tire Pressure _________________________ 63
Wheel Bolt Torque ____________________ 63
Sharpen Mower Blades ________________ 64
Drive Belts ___________________________ 65
Mower Deck Gearbox Oil Seals __________ 65
Spark Plugs __________________________ 65
Ignition Wires ________________________ 65
Fuel Lines and Clamps _________________ 65
Engine Starter ________________________ 65
Blade Brake Action ____________________ 66
Safety Switch System __________________ 66
Forward Speed Control Friction Lock _____ 66
REPLACING/REPAIRING _________________ 67
Drive Belts ___________________________ 67
Engine PTO Drive Belt ________________ 68
Jackshaft Drive Belt __________________ 69
GHS Blower Drive Belt ________________ 70
Hydrostatic Ground Drive Belt ___________ 71
Fuel Filter ___________________________ 72
Blade Overload Shear Bolts _____________ 72
Shear Pin (If Equipped) ________________ 73
Mower Blades ________________________ 73
ADJUSTMENTS ________________________ 74
Steering Handles _____________________ 74
Tilt-Up Deck Adjustable Stop ____________ 74
GHS “Full” Signal Horn Adjustment ______ 74
Operator’s Notes
_______________
76
Warranty _____________________
79