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Walker 42-inch Illustrated Parts Manual Download Page 53

51

Effective Date 07-01-06

Use only genuine

 Walker

®

 replacement parts.

FASTENER LOCTITE

®

 APPLICATION & TORQUE INSTRUCTIONS

5

4

7

7

6

DSD52 & DSD62
Deck Assemblies

2

   2

3

DGHS, DSD &
DML Deck Assemblies

Refer to Heavy Duty
Gear Drive Components
(GHS, SD and DML42A Models)

Refer to
Gear Drive Components
(GHS and SD Models)

1

1

Summary of Contents for 42-inch

Page 1: ...Deck and Carrier Frame Assemblies 36 42 48 52 56 62 74 Effective Date P N 5000 17 07 01 06 ILLUSTRATED PARTS MANUAL...

Page 2: ...ed with operator on seat LP Low Profile mm Dimension millimeters MS Fastener Machine Screw NS as part number Item is not sold by Walker Manufacturing OD Outside Diameter oz ounce PFH Fastener Phillips...

Page 3: ...me Assembly 24 DSD52 Deck Assembly 26 Mulching Kit For DSD52 Deck Assembly 28 56 Inch Complete Carrier Frame Assembly 30 DSD56 Deck Assembly 32 62 Inch Complete Carrier Frame Assembly 34 DSD62 Deck As...

Page 4: ...tion Pivot Joint Carrier Frame 2 2 4 5846 Grease Fitting Deck Cover Plate 1 1 6 8647 Danger Tilt Up Carrier Frame 1 1 7 8653 1 Transport Warning Deck Housing Front 0 1 9 5809 Walker Mower Logo 3 Carri...

Page 5: ...VE RY G R E A S E H RS 58 46 25 E VE RY G R E A S E H RS 58 46 25 EVER Y GR EASE HRS 5846 25 18 18 12 9 17 12 16 11 18 9 17 12 16 12 DeckAssemblies DSD52 DSD62 DeckAssemblies DSD48 DSD56 DSD36 DSD42 D...

Page 6: ...14 7 Bearing Cap 4 18 5714 5 Bearing Caster Wheel 2 19 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 5 17 18 5715 10 Tire Pneumatic 8 x 3 00 4 5715 9 Tire Tube Pneumatic 2 80 2 50 4 5715 3...

Page 7: ...5710 4 F098 F055 F068 23 22 21 F047 17 17 19 20 5 18 F226 F084 F020 11 F012 F020 F084 F226 F123 16 16 12 10 13 15 F317 F317 F317 F317 10 1 3 2 7 6 8 4 9 5 1 3 7 F014 F335 F336 F166 F117 Refer to DGHS...

Page 8: ...k Housing Components 26 8670 Tilt Up Hook 1 27 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 28 8490 Roller Wheel Axle Bolt 2 29 5710 16 36 GHS Deck Housing 1 Includes Items 35 36 30 NS Deck Serial...

Page 9: ...4 F013 F059 F013 F018 F025 F029 F002 F036 F039 F050 F056 F055 F069 F076 F087 F124 F129 F136 F202 F002 F211 F229 F229 F295 4 3 5 25 16 24 10 11 17 16 8 7 9 13 13 14 13 13 12 12 12 27 27 28 15 31 33 32...

Page 10: ...23 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 24 8490 Roller Wheel Axle Bolt 2 25 5710 18 36 SD Deck Housing 1 Includes Items 23 24 29 31 26 NS Deck Serial Number Plate 1 27 5705 1 Blade 20 RH...

Page 11: ...3 F059 F013 F018 F025 F029 F002 F039 F050 F056 F055 F069 F076 F124 F136 F202 F002 F206 F039 F059 F014 33 26 34 F211 F229 F229 F295 4 3 5 20 16 21 8 13 10 10 11 10 10 9 9 9 12 14 15 18 17 19 1 2 Refer...

Page 12: ...714 7 Bearing Cap 4 18 5714 5 Bearing Caster Wheel 2 19 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 7 17 18 5715 10 Tire Pneumatic 8 x 3 00 4 5715 9 Tire Tube Pneumatic 2 80 2 50 4 5715...

Page 13: ...5700 11 F098 F055 F068 23 22 21 24 24 25 23 F117 F335 F336 3 2 8 10 Refer to DGHS42 DECK ASSEMBLY Page 12 16 F226 F226 F084 F084 11 F020 F020 F012 F123 F047 17 20 19 7 18 17 13 14 10 15 F317 F317 16 4...

Page 14: ...069 Deck Housing Components 27 8670 Tilt Up Hook 1 28 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 29 8490 Roller Wheel Axle Bolt 2 30 NS Deck Serial Number Plate 1 31 5705 3 Blade 22 RH Rotation...

Page 15: ...19 12 25 F295 3 26 F069 F124 17 16 F136 F211 14 21 39 F076 4 5 F013 F013 F059 F229 12 F229 F229 F229 13 13 20 15 13 13 12 28 29 28 F018 F056 F055 F202 F002 38 34 34 32 31 32 33 35 36 37 F025 F029 F002...

Page 16: ...Tilt Up Hook 1 24 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 25 8490 Roller Wheel Axle Bolt 2 26 NS Deck Serial Number Plate 1 27 5705 3 Blade 22 RH Rotation 2 5705 7 42 SD Blade Set with Hubs...

Page 17: ...RUCTIONS Page 50 F013 F039 17 18 19 20 14 8 21 F295 3 22 F069 F124 7 12 F136 F211 10 16 35 F014 F076 4 5 F013 F013 F059 F229 8 F229 F229 F229 9 9 15 11 9 9 8 24 25 24 F018 F056 F055 F202 F002 33 F059...

Page 18: ...ter Set of 5 Includes Item F069 Deck Housing Components 22 8670 Tilt Up Hook 1 23 9772 Roller Wheel Assembly 2 1 2 2 Includes Item F059 24 8490 Roller Wheel Axle Bolt 2 25 NS Deck Serial Number Plate...

Page 19: ...38 F278 17 16 18 19 13 11 6 F025 F029 F002 F050 1 2 F246 F050 20 F295 3 21 F069 F076 4 5 Refer to 48 INCH CARRIER FRAMEASSEMBLY Page 19 33 32 26 F018 F056 F002 31 28 29 22 F004 F403 F206 25 7 F136 F01...

Page 20: ...ents 17 5714 7 Bearing Cap 4 18 5714 5 Bearing Caster Wheel 2 19 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 5 17 18 5715 10 Tire Pneumatic 8 x 3 00 4 5715 9 Tire Tube Pneumatic 2 80 2 5...

Page 21: ...HS48 DECK ASSEMBLY Page 20 Refer to DSD48 DECK ASSEMBLY Page 22 Refer to DML42A DECK ASSEMBLY Page 16 F098 F055 F068 23 22 21 F047 F012 24 24 25 23 1 3 2 4 4 5 8 7 9 6 12 11 10 18 19 17 20 13 14 16 15...

Page 22: ...Deck Housing Components 26 8670 Tilt Up Hook 1 27 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 28 8490 Roller Wheel Axle Bolt 2 29 NS Deck Serial Number Plate 1 30 7705 1 Blade 25 RH Rotation 1 3...

Page 23: ...TORQUE INSTRUCTIONS Page 50 Hardware Used on Heavy Duty Gearboxes F136 F179 9 10 7 5 6 8 16 21 22 23 18 11 24 3 25 15 16 13 20 38 4 11 12 12 19 14 12 12 11 27 28 27 37 34 34 31 30 31 32 33 35 36 1 2...

Page 24: ...oller Wheel 5 Poly 2 Includes Item F059 25 8490 Roller Wheel Axle Bolt 2 26 NS Deck Serial Number Plate 1 27 7705 1 Blade 25 RH Rotation 2 7705 5 48 SD Blade Set with Hubs Includes Items 27 28 F002 F2...

Page 25: ...14 8 21 F295 3 22 F069 F124 7 12 F136 F211 10 16 F206 26 36 F031 4 F013 F013 F059 F229 8 F229 F229 F229 9 9 15 11 9 9 8 24 25 24 F018 F056 F055 F202 F002 33 34 35 F039 F211 F014 F059 F004 F004 30 30...

Page 26: ...Deck Lock RH 1 16 8740 Deck Pin Bushing 3 4 ID 4 17 5830 Grease Fitting 6 Caster Wheel Components 18 8766 Axle Nut 3 4 16 2 19 8768 2 Seal Reverse Lip 4 20 8037 Bearing Cone 3 4 ID 4 21 8037 2 Bearing...

Page 27: ...LETE CARRIER FRAME ASSEMBLY P N 8811 17 27 26 25 24 F014 6 Refer to DSD52 DECK ASSEMBLY Page 26 1 F166 F335 F336 4 4 3 3 2 2 17 F317 7 5 F317 F317 9 10 11 27 26 F347 F344 28 F348 10 15 F317 14 13 12 F...

Page 28: ...6 8051 10 Right Angle Gearbox Includes Item 19 1 Deck Housing Components 37 8727 Washer Shim 13 16 x 1 4 4 38 8775 Hitch Pin 219 4 39 8735 10 Rubber Mat 5 x 6 2 40 8790 Rubber Cushion Strip 3 41 NS De...

Page 29: ...08 14 13 12 10 10 F009 F252 11 F023 15 F041 F051 F041 F051 F276 F055 6 40 40 40 39 39 F013 Refer to 52 INCH CARRIER FRAMEASSEMBLY Page 24 F004 3 18 1 F354 4 2 F246 17 20 22 25 F277 F076 24 10 F295 F06...

Page 30: ...or dealer installa tion Contact your Walker dealer Refer also to DSD52 DECK ASSEMBLY page 26 1 8691 4 Baffle RH 1 2 8691 3 Baffle Center 1 3 8691 2 Baffle LH 1 4 5705 15 Blade 18 3 8 Upper Mulch 3 873...

Page 31: ...ly genuine Walker replacement parts MULCHING KIT FOR DSD52 DECK ASSEMBLY F048 F343 Refer to DSD52 DECK ASSEMBLY Page 26 F004 F029 2 3 1 4 4 4 F004 F029 F029 F029 F029 F029 F029 F004 F004 F004 F004 F00...

Page 32: ...Pin 5 16 1 Caster Wheel Components 19 5714 7 Bearing Cap 4 20 5714 5 Bearing Caster Wheel 2 21 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 6 19 20 5715 10 Tire Pneumatic 8 x 3 00 4 5715...

Page 33: ...6 27 25 15 16 17 18 F012 F123 F047 19 22 21 6 20 19 2 1 7 6 8 4 9 11 10 13 14 12 F014 F117 F317 F335 F336 15 10 F317 F317 F317 5 F166 1 3 3 4 Refer to DSD56 DECK ASSEMBLY Page 32 Refer to LUBRICATION...

Page 34: ...el 5 Poly 2 Includes Item F059 26 8490 Roller Wheel Axle Bolt 2 27 NS Deck Serial Number Plate 1 28 5705 0 Blade 20 RH Rotation 3 5705 9 56 SD Blade Set with Hubs Includes Items 28 29 F002 F202 29 570...

Page 35: ...9 F025 F246 F050 F002 F029 F050 2 1 18 19 F076 3 4 5 F295 F136 F179 23 22 F069 21 20 6 7 8 F229 F229 F229 F229 8 8 8 9 9 9 9 9 9 F136 F211 15 14 13 12 11 F136 F211 10 39 27 F206 F032 F004 F020 24 F208...

Page 36: ...674 10 Lever Deck Lock RH 1 16 8740 Deck Pin Bushing 3 4 ID 4 17 5830 Grease Fitting 6 Caster Wheel Components 18 8766 Axle Nut 3 4 16 2 19 8768 2 Seal Caster Wheel 4 20 8037 Bearing Cone 3 4 ID 4 21...

Page 37: ...LETE CARRIER FRAME ASSEMBLY P N 8911 17 27 26 25 24 F014 5 8 Refer to DSD62 DECK ASSEMBLY Page 36 1 F166 F117 F335 F336 7 7 3 2 2 17 F317 6 4 F317 F317 9 10 27 26 F347 F344 28 F348 16 10 15 F317 F263...

Page 38: ...ion Strip 3 36 8727 Washer Shim 13 16 x 1 4 4 37 8775 Hitch Pin 219 4 38 8735 10 Rubber Mat 5 x 6 2 39 8720 30 Anti Scalp Wheel Mount 3 40 8745 30 Axle Spacer Tube 3 41 6715 1 Roller Wheel 5 3 42 NS D...

Page 39: ...F039 F059 F014 F009 8 F051 7 8 51 F004 52 F356 F023 11 F009 10 12 13 14 F108 F040 42 F206 F045 6 F055 F276 5 F012 6 5 16 F114 F041 F041 F041 6 Refer to 62 INCH CARRIER FRAME ASSEMBLY Page 34 18 F354 4...

Page 40: ...ck Lock RH 1 17 8740 Deck Pin Bushing 3 4 ID 4 18 5830 Grease Fitting 6 Caster Wheel Components 19 8766 Axle Nut 3 4 16 2 20 8768 2 Seal Reverse Lip 4 21 8037 Bearing Cone 3 4 ID 4 22 8037 2 Bearing R...

Page 41: ...SEMBLY P N 7803 18 28 27 26 24 5 F014 8 Refer to DSD74 DECK ASSEMBLY Page 40 1 F166 F117 F335 F336 7 7 3 2 2 18 F317 6 4 F317 F317 9 10 28 27 F347 F344 29 F348 17 10 16 F317 F263 14 13 12 11 5 23 22 2...

Page 42: ...NS Deck Serial Number Plate 1 28 7866 1 Lock Lever Rear Caster 2 29 7775 5 Lock Pin 5 16 2 30 5683 Pivot Bearing 4 31 7866 74 SD Rear Fork Mount 2 Includes Item 30 32 7870 74 SD Rear Fork 2 33 5714 3...

Page 43: ...42 38 43 38 38 F012 F119 33 F119 F047 34 39 39 11 F038 F031 41 40 37 13 21 13 22 23 13 13 18 18 18 13 18 18 20 13 19 13 18 26 14 15 6 14 16 F278 10 9 F295 7 5 F069 3 4 8 17 10 12 17 27 24 24 28 F206...

Page 44: ...Blade Hub 36 56 74 3 3 5705 30 Break Away Blade 3 4 5705 17 Special Bolt 1 2 13 x 1 7 16 6 DSD 74 Break Away Blade Kit 5705 34 1 5706 Blade Hub Trash Guard 4 2 5706 26 Blade Hub 36 56 74 4 3 5705 30 B...

Page 45: ...SET DGHS36 5705 2 5705 0 5705 6 DSD36 5705 1 5705 1 5705 5 DGHS42 5705 4 5705 3 5705 8 DSD42 5705 3 5705 3 5705 7 DML42A 5705 28 5705 28 5705 19 DGHS48 7705 2 7705 1 7705 3 DSD48 7705 1 7705 1 7705 5...

Page 46: ...11 5760 7 Front Deck Pin 5 8 x 5 3 4 DSD56 2 12 6752 4 Deck Cap Strip 56SD Front 42 DSD56 1 DSD74 Weldments 9 8760 2 Rear Deck Pin 3 4 x 5 3 4 DSD52 DSD62 DSD74 2 11 7865 18 Front Deck Pin 3 4 x 6 5 8...

Page 47: ...RTS DSD36 DSD42 DML42A Deck Carrier Frame Assemblies 11 19 20 11 9 9 18 14 9 9 8 11 11 13 17 9 11 16 11 9 15 DSD52 DSD62 Deck Carrier Frame Assemblies DGHS36 DGHS42 DGHS48 Deck Carrier Frame Assemblie...

Page 48: ...rame 8641 48 Deck Height Adjuster Kit 1 8641 12 Rear Chain 2 48 Carrier Frame 41 Links 2 8640 2 Chain Guide 4 3 8640 4 Joining Link 8 4 8640 7 Knob Deck Height Adjuster 1 5 8640 8 Handle 1 6 8640 15 S...

Page 49: ...parts 47 DECK HEIGHT ADJUSTER KIT Refer to GHS42 DECK ASSEMBLY Page 14 Refer to DSD52 DECK ASSEMBLY Page 26 1 15 17 18 19 19 20 19 19 21 21 22 23 23 23 23 20 19 19 21 22 20 19 19 21 22 20 18 17 16 2...

Page 50: ...Oil 1 11 Dolly Wheel Retract Oil 1 Lever and Linkage 12 Dolly Wheel Pivot Grease 1 DSD74 Assemblies 1 Deck Caster Wheel Fork Pivot Grease 2 2 Blade Drive Gearbox Oil 4 3 Tee Gearbox Deck Oil 1 4 Deck...

Page 51: ...06 Use only genuine Walker replacement parts LUBRICATION POINTS DSD52 and DSD62 Assemblies 9 6 11 12 7 5 10 7 6 1 9 4 1 4 9 4 1 1 2 3 2 4 5 8 6 7 7 6 36 42 48 and 56 Assemblies DSD74Assembly 4 1 2 2 2...

Page 52: ...P N F018 5 8 18 Hex Nut used on underside of blades to 60 ft lb 81 4 N m DO NOT apply Loctite DSD52 DSD62 Deck Assemblies 4 Apply Loctite Threadlocker 242 Blue to P N F114 5 16 18 x 5 8 SQH Set Screw...

Page 53: ...acement parts FASTENER LOCTITE APPLICATION TORQUE INSTRUCTIONS 5 4 7 7 6 DSD52 DSD62 Deck Assemblies 2 2 3 DGHS DSD DML Deck Assemblies Refer to Heavy Duty Gear Drive Components GHS SD and DML42A Mode...

Page 54: ...________________ ______________________________________________________________________________________________________________ ________________________________________________________________________...

Page 55: ...in the Owner s Manual for operation and maintenance B The customer shall pay any charges for making service calls and or for transporting the mower to and from the place where the inspection and or wa...

Page 56: ...WALKER MFG CO 5925 E HARMONY ROAD FORT COLLINS CO 80528 970 221 5614 FORM NO 070106 PRINTED IN USA www walkermowers com 2006 WALKER MFG CO TM...

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