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Walinga Ultra-Vac 6614D, Operator'S Manual

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Walinga Ultra-Vac 6614D Operator'S Manual Download Page 23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 

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Summary of Contents for Ultra-Vac 6614D

Page 1: ...MODELS 6614D 7614D 7816D 8614D ULTRA VAC OPERATOR S MANUAL...

Page 2: ......

Page 3: ...ddress Address City Prov State City Prov State Postal Code ZIP Country Postal Code ZIP Country Unit Serial Number Blower Serial Number Airlock Serial Number CONFIRMATION OF ACTIONS COMPLETED All items...

Page 4: ...t provide written acknowledgement of their responsibility and intention to complete a DHA The owner operator also agrees that they shall be solely responsible for ensuring that any applicable NFPA sta...

Page 5: ...e of the warranty period then remaining provided that Walinga consents in writing to such transfer of warranty The Walinga Warranty is conditional upon proper storage installation use maintenance oper...

Page 6: ...any one or more of the following reasons The warranty claim information provided is insufficient The product evaluation does not substantiate the claim The unit has been operated above and beyond its...

Page 7: ...erZwaag 519 763 7000 ext 273 kevin vanderzwaag walinga com ORIGINAL PARTS SALES Ontario and Eastern Canada ext 224 parts canada walinga com Parts Department Fax 519 824 0367 Manitoba and Western Canad...

Page 8: ...2 Machine Components 21 4 3 Break In 23 4 4 Pre Operation Checklist 23 4 5 Controls 24 4 6 Attaching Unhooking 25 4 7 Machine Preparation 26 4 8 Operating 27 4 9 Conveying Oilseeds 27 4 10 Transportin...

Page 9: ...ervice or other information The Serial Number plates are located where indicated Please mark the number in the space provided for easy reference Machine Serial Number _________________________________...

Page 10: ...ation Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers Models 6614D 7614D 7816D 8614D made by Walinga Inc Differences are explained where appropri...

Page 11: ...IGNAL WORDS serious injury This signal word is to be limited to the most Note the use of the signal words extreme situations typically for DANGER WARNING and CAUTION machine components that for with t...

Page 12: ...an be avoided Walinga feels that a person who has not read understood and been trained to follow all operating and safety instructions is not qualified to operate the equipment An untrained operator e...

Page 13: ...anders especially small children before starting 7 Stay away from overhead obstructions and power lines when extending boom and during operation and transporting Electrocution can occur without direct...

Page 14: ...d working in such structures 4 The atmosphere within a bin silo tank or storage structure should be tested for the presence of combustible gases dusts vapors and toxic agents 5 Ventilation should be p...

Page 15: ...he area of bystanders especially small children when carrying out any maintenance and repairs or making any adjustments 2 5 HYDRAULIC SAFETY 1 Make sure that all components in the hydraulic system are...

Page 16: ...rking of Agricultural Equipment on Highways whether towing the Ultra Vac during daytime or nighttime 2 8 TIRE SAFETY 1 Failure to follow proper procedures when mounting a tire on a wheel or rim can pr...

Page 17: ...to operate this equipment until such information has been reviewed Annually review this information with personnel Make these periodic reviews of SAFETY and OPERATION a standard practice for all of y...

Page 18: ...fety signs the type of warning and the area of particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Fig 3 1 Right Hand Side Fig 3 2 Rear REMEMBER If sa...

Page 19: ...of warning and the area of particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Decal A 53 15633 6 revA Decal B 53 15637 6 Decal C 53 04730 6 Decal D 5...

Page 20: ...d the area of particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Decal G 53 18290 6 Decal H 53 15639 6 Decal J 53 100397 6 Fig 3 5 Typical Decals on...

Page 21: ...g and the area of particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Decal F 53 17704 6 Decal E 53 18288 6 Fig 3 3 Belt Cover Fig 3 4 Belt Cover Remo...

Page 22: ......

Page 23: ...21...

Page 24: ...LIST Efficient and safe operation of the Walinga Ultra Vac requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section A pre...

Page 25: ...NOTES...

Page 26: ...ld to swing the boom to the right clockwise Release to return to centered position to stop rotation Pull and hold to swing to the left counter clockwise 3 Boom Lift Control The valve controls the boom...

Page 27: ...e hitch point 3 Start the towing vehicle and slowly back it up to the hitch point Fig 4 3 Unhooked 4 Stop the towing vehicle place all controls in neutral set park brake and remove ignition key before...

Page 28: ...foot steel flex tube to the inlet Tighten the bolts on the coupler to lock the tube securely in place 8 Starting Engine a Place all controls including Clutch in their neutral or off position and lock...

Page 29: ...eutral or off position and lock off the hydraulic oil supply valve to the boom lift cylinder b Start the engine using the procedure outlined in the engine manufacturers handbook Run the engine at low...

Page 30: ...is setting until the machine is warm 10 minutes j After warm up period bring machine to capacity i Increase engine speed to rated RPM ii Close airslide until the intake line starts to pulsate Open sli...

Page 31: ...airflow by opening airslide iii Increase airlock speed iv Decrease airlock speed The airlock acts as a seal between the vacuum and pressure sides of the circuit Increasing the airlock speed normally...

Page 32: ...his gives a gentler action through the machine Run the airlock at a slower speed to allow More time for the product to fill the pockets 13 Operating Hints a Try to keep the hoses full as possible to h...

Page 33: ...he pile is deep enough the operator can be submerged under the grain and suffocated 4 9 CONVEYING OILSEEDS For conveying oil seed commodities such as sunflower seeds or canola we recommend a raised ti...

Page 34: ...ibility use pilot vehicles or add extra lights to the Ultra Vac Use ANSI ASAE S279 17 July 2013 as a minimum standard for Lighting and Marking of Agricultural Equipment on Highways whether towing the...

Page 35: ...placed in the transport position and resting in the boom saddle 11 Always use hazard flashers on the towing vehicle when transporting unless prohibited by law 12 Secure all the components and accessor...

Page 36: ...lic hoses fittings lines couplers and valves Tighten any loose fittings Replace any hose that is badly cut nicked or abraded or is separating from the crimped end of the fitting 5 Check the oil level...

Page 37: ...ricants Your unit can operate at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other contaminant...

Page 38: ...Hours or Daily 1 Check the tension and alignment of the input drive belts fig 5 3 See Maintenance Section 2 Check the oil level in the blower reservoirs 2 locations Fig 5 1 Blower End Views Fig 5 2 Ge...

Page 39: ...of the wear liner in the discharge cyclone fig 5 4 Replace as required Fig 5 4 Discharge Cyclone Boom Cylinder 40 Hours 1 Lubricate the exposed rod end of the boom lift cylinder fig 5 4 with never se...

Page 40: ...he oil in the blower reservoirs 2 reservoirs Fig 5 6 Blower Reservoirs Fig 5 7 Vacuum Relief Valve 2 Check the function of the vacuum and pressure relief valves Fig 5 8 Pressure Relief Valve 3 Check c...

Page 41: ...er Breathers Every 20 Hours Check Wear Liner in Discharge Cyclone Lubricate Blower Driveshaft Lubricate Boom Swivel 2 Check Airlock Wiper Blade Every 40 Hours Lubricate Rod end of Boom Lift Cylinder L...

Page 42: ...tight will stretch and wear quickly or overload the bearings on the input shaft or blower Belts that are too loose will not transmit the required power and will slip overheat and wear quickly Pulleys...

Page 43: ...aring bolts slightly b Turn the adjusting bolt to set the tension Turn both bolts the same amount to maintain pulley alignment c Check the tension again Over tightening will cause belt stretching and...

Page 44: ...nment before starting d Use the adjusting bolts on the input shaft to align the input pulley Tighten jam nuts when alignment has been completed e Use the bearing housing assembly anchor bolts to align...

Page 45: ...he belt drive covers 4 Checking Oil Level a Remove the level plug in each reservoir or check the sight glass IMPORTANT Check the level only when the oil is cold and the machine is level b Oil in the r...

Page 46: ...eservoirs during machine operation Changing oil removes this water and prevents it from damaging the gears and bearings g Install and tighten the level and fill plugs h Install and secure the belt dri...

Page 47: ...he system The grain is picked up by the stream of pressurized air and moved out the discharge piping Efficient operation of the airlock requires a close fit between the tips of the rotor and the case...

Page 48: ...tractor b Remove the quick connect plugs from hydraulic lines c Lift the receiver tank off the airlock d Remove the tips from the rotor and the wiper blade from the housing e File the ends of each re...

Page 49: ...valve seat allowing air leakage that affects system performance To maintain air system relief valves follow this procedure 1 Listen for the valves opening during operation They will sound like a poppi...

Page 50: ...TRANSFER UNIT PROBLEM CAUSE SOLUTION Slow pick up of grain Air leaks Tighten all vacuum connections Be sure seals are in good condition Tighten receiver cyclone to base Check seal on pre cleaner botto...

Page 51: ...ntake line Blower overheating Not enough air flow Open air slide on nozzle to provide more air Low oil level Add oil as required Product damage Liners worn out Replace wear liners in discharge cyclone...

Page 52: ...st tips where applicable Airlock stalls Airlock jammed Reverse airlock direction to clear Remove obstruction from airlock by opening inspection door or discharge elbow Disconnect hydraulic hoses Insuf...

Page 53: ...e cause before continuing Worn components Check clearance and replace defective components Refer to Blower Manual Overheating Inadequate lubrication Check oil level in reservoirs Add as required Exces...

Page 54: ...d Belts failed or worn out Replace belts with matched set Belt separation Belts too tight Replace belts and set correctly Envelope seams opening Check for oil or rubber solvent Eliminate contamination...

Page 55: ...6000 75 112 131 163 LINE SIZE DISCHARGE HEIGHT 6614D 7614D 6614D 7614D 7816D 6614D 8614D 7816D 7in 8in 6in 7in 14 minimum 15 maximum 175mm 150mm 175mm 4 26m 4 57m 203mm Due to continuous product deve...

Page 56: ...8 95 215 160 305 220 3 4 225 165 390 290 540 400 7 8 230 170 570 420 880 650 1 345 225 850 630 1320 970 METRIC TORQUE SPECIFICATIONS Bolt Bolt Torque Diameter 8 8 10 9 A N m lb ft N m lb ft M3 5 4 1 8...

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Page 58: ...USA 49348 Tel 800 466 1197 Fax 616 877 3474 938 Glengarry Cres Fergus Ontario Canada N1M 2W7 Tel 519 787 8227 Fax 519 787 8210 70 3rd Ave N E Box 1790 Carman Manitoba Canada R0G 0J0 Tel 204 745 2951...

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