Waldorf CH8120G Operation Manual Download Page 11

Installation

 

Gas Connection 

NOTE:  ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON. 

 

1. 

Waldorf Chargrills do not require an electrical connection, as they function on gas supply only. 

2. 

It is essential that gas supply is correct for chargrill to be installed and that adequate supply pressure 

and volume is available.  The following checks should be made before installation: 

a. 

Gas Type 

the appliance has been supplied for is shown on a coloured sticker located above gas 

entry point and on the rating plate.  Check these are correct for gas supply appliance is being 

installed for.  Gas conversion procedure is detailed in ‘Gas Conversion and Specification’ section of 
this manual. 

b. 

Supply Pressure 

required for this appliance is shown in 'Specifications' section of this manual.  

Check gas supply to ensure that adequate supply pressure exists. 

c. 

Input Rate 

of this appliance is shown on Rating Plate and in 'Specifications' section of this 

manual.  Input rate should be checked against available supply line capacity.  

Particular note 

should be taken if chargrill is being added to an existing installation.

 

 

NOTE:  It is important that adequately sized piping runs directly to the connection point on the 

appliance with as few tees and elbows as possible to give maximum supply volume. 

 

3. 

Fit gas regulator supplied, into gas supply line as close to the appliance as possible. 

For CH8300, the regulator connection is ½" BSP female. Connection on unit is ½" BSP male. 

For all other models, regulator connection is ¾" BSP female.  Connection on unit is ¾" BSP 

male. 
(Refer to ‘Specifications’ section for gas supply location dimensions). 

 

NOTE: 

 

Gas pressure regulator provided with this appliance is convertible between Natural Gas 

and LPG as shown in the ‘Gas Conversion Section’ in this manual. 

 

Ensure the regulator is converted to the correct gas type that appliance will operate 
on.  Regulator outlet pressure is fixed ex-factory for gas type that regulator is 

converted to and it is NOT to be adjusted. 

 

4. 

A suitable joining compound which resists the breakdown action of LPG, must be used on every gas 

line connection, unless compression fittings are used. 

 

NOTE:  A manual isolation valve must be fitted to individual appliance supply line. 

 

5. 

Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that 

the appliance is level and at the correct height. 

6. 

Connect gas supply to the appliance. 

7. 

Check gas operating pressure is as shown in 'Specifications' section. 

8. 

Check all gas connections for leakage using soapy water or other gas detecting equipment. 

NOTE:  Measure the burner operating pressure at the 

manifold test point with one burner, for 

CH8300G model or two burners, for other 

models, operating at full setting.  Operating 
pressure is ex-factory set and not to be 

adjusted, apart from when converting 

between gases, if required.  (Refer to ‘Gas 

Conversion’ section for details).

 

Fig 2 

Manifold 

Test Point 

 
 

D

O

 

NOT

 

USE

 

A

 

NAKED

 

FLAME

 

TO

 

CHECK

 

FOR

 

GAS

 

LEAKAGES

Warning 

Summary of Contents for CH8120G

Page 1: ... t a l l a t i o n a n d O p e r a t i o n M a n u a l Chargrill CH8300G CH8600G CHL8600G CH8900G CHL8900G CH8120G CHL8120G Date Purchased Serial Number Dealer Service Provider 228592 35 For use in GB IE DK ...

Page 2: ...ares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales blue seal co uk Sales t...

Page 3: ...n Requirements Unpacking Location Clearances Assembly Fitting Adjustable Feet Rear Rollers to Leg Stand Units Gas Connection Commissioning Operation 11 Operation Guide Description of Controls Lighting Pilot Burners Lighting Main Burners Griddle Plate Fitting Chargrill Grate Reversal Cleaning and Maintenance 14 General Daily Cleaning Weekly Cleaning Periodic Maintenance Fault Finding 17 Gas Convers...

Page 4: ...ON UNATTENDED IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION Warning This appliance is for profession...

Page 5: ... hr 94 700 Btu hr 126 000 Btu hr Supply Pressure 1 13 3 40 kPa 4 5 13 5 w c 2 75 4 50 kPa 11 18 0 w c Burner Operating Pressure 1 0 kPa 0 95 kPa 2 5 kPa 2 6 kPa 4 w g 3 8 w g 9 8 w g Gas Connection 1 2 BSP Male 3 4 BSP Male 1 2 BSP Male 3 4 BSP Male 10 0 w g Natural Gas G20 Propane G31 CH8300G CH8600G CH8900G CH8120G CH8300G CH8600G CH8900G CH8120G Heat Input nett Nominal 8 8 kW 18 0 kW 27 0 kW 36...

Page 6: ...4 Dimensions CH L 8300G B NOTE The CH8300G are available in Bench Model B Option Only CH L 8600G B CH L 8900G B CH L 8120G B ...

Page 7: ...5 Dimensions CH L 8600G LS CH L 8900G LS CH L 8120G LS R Rating Plate Location for all models R ...

Page 8: ...shown in this section will void the warranty Components having adjustments protected e g paint sealed by manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking Remove all packaging Check equipment and parts for damage Report any damage immediately to carrier and distributor Remove protective plastic coating from side pan...

Page 9: ...ill require assembly Refer to Fitting of Adjustable Feet Rollers to Leg Stand Units information on the following page for assembly instructions Rear leg housings can be fitted with a Adjustable feet to assist with levelling of appliance on uneven floors b Rear rollers to enable appliance to be easily moved for positioning and cleaning purposes Optional Accessories Refer to Replacement Parts List P...

Page 10: ...fitted with rear rollers to enable appliance to be easily moved for positioning and cleaning purposes If desired these rollers are supplied in the packaging with the appliance Rear Adjustable Feet fitting a Secure rear of base tray to rear chargrill legs by screwing two adjustable feet supplied into base of rear chargrill legs b Secure each adjustable foot hand tight Rear Rollers fitting a Fit rea...

Page 11: ...the regulator connection is BSP female Connection on unit is BSP male For all other models regulator connection is BSP female Connection on unit is BSP male Refer to Specifications section for gas supply location dimensions NOTE Gas pressure regulator provided with this appliance is convertible between Natural Gas and LPG as shown in the Gas Conversion Section in this manual Ensure the regulator i...

Page 12: ...r has been instructed in the areas of correct lighting operation and shutdown procedure for this appliance 2 This manual must be kept by the owner for future reference and a record of Date of Purchase Date of Installation and Serial Number of Unit recorded and kept with this manual These details can be found on the rating plate attached to the underside of the R H side front hob lower trim NOTE If...

Page 13: ...th burner flame viewing ports This appliance is for professional use and is only to be used by qualified persons Only authorised service persons are to carry out installation servicing or gas conversion operations Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator Caution ...

Page 14: ...ame can be selected by depressing gas control knob and rotating fully anti clockwise 3 For intermediate heat position gas control knob between HIGH and LOW positions for the desired heat setting 4 During idle periods main burners can be turned down to maintain a suitable temperature or the gas controls can be set to the PILOT position as required NOTE Always set the gas control knob to the HIGH po...

Page 15: ...riddle plate 3 Fit Griddle Plate Item A or Item B as required Fig 4 Chargrill Grate Reversal The grates can be fitted to the chargrill in either of two ways They can be fitted in the FLAT position Fig 6 This is ideal if you require the flame grill effect as any fat oil will fall directly onto the Radiants 2 and will be burnt off to give a flame grilled flavour to the food They can be reversed and ...

Page 16: ...hould be checked and emptied frequently to prevent overflow and spillage Remove crumb tray s while still warm so that grease is in a liquid state Empty any grease from trays and wash thoroughly in same manner as any cooking utensil 2 Remove grates and radiants and thoroughly clean splash back interior and exterior surfaces of the chargrill with hot water a detergent solution and a soft scrubbing b...

Page 17: ...lution and a scrubbing brush Dry all radiants thoroughly with a dry cloth Griddle Plate Optional Extra a Remove and clean grease collection drawer frequently to prevent over spills b Clean griddle surface thoroughly with a scraper tool or wire brush If necessary use a griddle stone or a scotch bright pad on griddle surface to remove stubborn or accumulated carbon deposits c Occasionally bleach gri...

Page 18: ...e regular and thorough and all controls and mechanical parts checked and adjusted periodically by a competent serviceman If any small faults occur have them attended to promptly Don t wait until they cause a complete breakdown It is recommended that the appliance is serviced every 6 months Gas Control Valve Re Greasing Gas control valve should be dismantled and greased every 6 months to ensure cor...

Page 19: ...int sealed by the manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by an unqualified service person This section provides an easy reference guide to the more common problems that may occur during operation of your equipment The fault finding guide in this section is intended to help you correct or at least accurately diagnose problems with your equipm...

Page 20: ...wing Main burners Inner radiants chargrill castings griddle plates Pilot Burners 1 Disconnect the following Gas supply tube to pilot burner 2 Remove pilot injectors and replace with correct size pilot injectors as shown in Gas Specifications Tables at rear of this section 3 Reconnect the following Gas supply tube to pilot burner CH8300 Only Refit left right and end inner heat shield panels burner ...

Page 21: ...Category II2H3P 20 30 37 II2H3B P 20 30 Flue Type A1 NOTE Measure burner operating pressure at manifold test point with one burner for CH8300 Model or two burners for other models operating at full setting Operating pressure is ex factory set and not to be adjusted apart from when converting between gases if required Refer to Gas Conversion section for details NOTE Pin rotated for Natural Gas NOTE...

Page 22: ...ECTRODE 229731 HT LEAD 250mm RING TERMINAL 229719 PILOT ASSY 3 WAY 227985 PILOT INJECTOR 0 35mm NAT GAS 227984 PILOT INJECTOR 0 25mm LPG PROPANE BUTANE 037270 MAIN INJECTOR 2 70mm NAT GAS 037165 MAIN INJECTOR 1 65mm LPG PROPANE BUTANE 037155 MAIN INJECTOR 1 55mm BUTANE 227384 KNOB WALDORF 8mm GAS PF 229531 DRIP TRAY 013908 SPACER FOOT ASSY CHARGRILL CH86000G CH8900G CH8120G PARTS LIST Part No Desc...

Page 23: ...ators Gas Conversion Kits Optional Accessories Description Part No Casting Scraper Tool 228787 Smooth Plate Scraper Blades Pack of 5 blades 228567 Chargrill Scraper Assembly 228787 600mm Plinth Kit 228795 900mm Plinth Kit 228799 1200mm Plinth Kit 228803 Drop On Griddle Plate 300mm Steel with sides refer Operation Section 230707 Drop On Griddle Plate 450mm Cast no sides refer Operation Section 2270...

Page 24: ......

Reviews: