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Connect Devices

WAGO-TO-PASS® 761

761-113 Telecontrol Module Compact, 2 AI, Web

Manual

Version 2.0.0

5.2.2

Counter Inputs

Only connect SELV/PELV voltages!

Only SELV/PELV voltages shall be connected to the device terminals.

Connect shielding!

Shielded cables are recommended for the counter inputs.
When using shielded cables, the shield must be routed to the grounded DIN rail
(see Section "Connections" > "Shielding").

Figure 14: Connecting example, switching contact at counter input DI1

Summary of Contents for 761-113

Page 1: ...Manual WAGO TO PASS 761 Telecontrol Module Compact 2 AI Web 761 113 Telecontrol module for fault detection indication monitoring and remote control Version 2 0 0...

Page 2: ...9 0 571 8 87 5 55 Fax 49 0 571 8 87 85 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be...

Page 3: ...Open Source GPL 11 2 4 Block Rounding for GPRS Connections 11 2 5 Safety Advice Precautions 12 3 Device Description 15 3 1 Scope of Delivery 15 3 2 Use 15 3 3 View 17 3 4 Connectors 18 3 4 1 Antenna 1...

Page 4: ...ating Software 42 6 2 Starting the TO PASS Telecontrol Module 43 7 Parameterizing 45 7 1 General Settings 45 7 2 Reading Parameters from the Module 47 7 3 Identity 48 7 4 Addresses 50 7 5 Configuring...

Page 5: ...10 3 1 1 Value Script FW 2 20 Standard 92 10 3 1 1 1 Example of Value Script FW 2 20 Standard 93 10 3 1 2 Value Script FW 2 31 Extended 94 10 3 1 2 1 Example of Value Script FW 2 31 Extended 96 10 3 1...

Page 6: ...ions are included if applicable 1 1 Validity of this Documentation This documentation is only applicable to the telecontrol module 761 113 Telecontrol Module Compact 2 AI Web 1 2 Copyright This Manual...

Page 7: ...cates a moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situation which if not avo...

Page 8: ...ocumentation WAGO TO PASS 761 761 113 Telecontrol Module Compact 2 AI Web Manual Version 2 0 0 Additional Information Refers to additional information which is not an integral part of this documentati...

Page 9: ...data files are marked in italic type e g C Programme WAGO I O CHECK Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of a menu item from a...

Page 10: ...n automation The specialists must be familiar with the current norms and guidelines for the devices and automated environments All changes to the controller should always be carried out by qualified p...

Page 11: ...pen Source GPL The TO PASS Compact telecontrol module firmware contains Open Source software under GPL According to Section 3b of GPL we offer you the source code You can obtain the source code with l...

Page 12: ...llation repair or maintenance work Installation only in appropriate housings cabinets or in electrical operation rooms TO PASS telecontrol modules are exposed operating equipment They may only be asse...

Page 13: ...i Only qualified staff can install and maintain the TO PASS remote module and its antenna The transmitted must be off when working on or nearer to the antenna than specified below HF Exposition The ex...

Page 14: ...in an enclosure being resistant to the above mentioned materials Clean tools and materials are imperative for handling devices modules Cleaning only with permitted materials Clean soiled contacts usin...

Page 15: ...the connection of signals from plants transmission preparation of values for the operator TO PASS telecontrol modules 761 113 may be used as fault indicator remote data request system permanent on lin...

Page 16: ...rsion Standard Extended Extended Parameterizable Time request script Not implemented Not implemented Not implemented Implemented Counter inputs Not supported Not supported Not supported Supported Dela...

Page 17: ...113 Telecontrol Module Compact 2 AI Web Manual Version 2 0 0 3 3 View Figure 1 Front view Position Description 1 SIM Card insert 2 Antenna connection 3 Statusindication 4 PC interface 5 Connecting te...

Page 18: ...ectors 3 4 1 Antenna The screw connector SMA socket for the GSM antenna is located at the top of the housing Figure 2 Antenna connection Observe the maximum length of the antenna cable The total lengt...

Page 19: ...urce LPS requirements per DIN EN 60950 1 Table 4 Terminal assignment for operating voltage Figure 3 Terminal assignment for operating voltage Connection Short name Designation 1 2 Uv Operating voltage...

Page 20: ...constructively no direct conduction connection between the cabinet frame or machine parts and the carrier rail Here the earth ground must be set up via an electrical conductor accordingly valid nation...

Page 21: ...o achieve this connect the shield over a large surface area e g WAGO shield connecting system This is especially recommended for large scale systems where equalizing current or high impulse type curre...

Page 22: ...4 WAGO Shield Connecting System The WAGO shield connecting system consists of shield clamping saddles busbars and various mounting carriers to enable a wide variety of setups For more information on t...

Page 23: ...r digital inputs Figure 5 Terminal assignment for digital inputs Connection Short name Designation 5 DI1 Digital input 1 6 DI2 Digital input 2 7 DI3 Digital input 3 8 DI4 Digital input 4 9 Not assigne...

Page 24: ...inputs Table 7 Counter input pin assignments Figure 6 Counter input pin assignments Connection Short name Explanation 5 DI1 Counter input 1 configurable 6 DI2 Counter input 2 configurable 7 DI3 Count...

Page 25: ...Terminal assignment for analog inputs Figure 7 Terminal assignment for analog inputs Connection Short name Designation 13 AI1 Analog input 1 14 AI1 Analog input 1 15 AI2 Analog input 2 16 AI2 Analog...

Page 26: ...0 0 Analog inputs are single ended The analog inputs are single ended and the Aix connections are connected internally to the GND connections Connect shielding Shielded cables are required for analog...

Page 27: ...V voltages Only SELV PELV voltages shall be connected to the device terminals Table 9 Terminal assignment for digital outputs Figure 8 Terminal assignment for digital outputs Connection Short name Des...

Page 28: ...Pin Description 1 Not assigned 2 TXD 3 RXD 4 Not assigned 5 GND 6 Not assigned 7 Not assigned 8 Not assigned 9 Not assigned Table 11 PC interface cable assignment WAGO TO PASS PC D Sub 9 Pin Descript...

Page 29: ...em is activated Initialization takes approx 40 s after system start up if everything is OK SMS GPRS processing Antenna is not connected the modem is searching for a network Poor GSM network the modem...

Page 30: ...G 14 sol Stripped length 9 mm 10 mm 3 6 2 Supply Table 14 Technical Data Supply Operating voltage 10 V 30 VDC Nominal voltage operation with mains power 24 VDC Nominal voltage operation using battery...

Page 31: ...tal Inputs Number of inputs 4 Input type Type 3 acc to IEC 61131 2 Input voltage 0 V 30 V DC Signal voltage 0 0 V 5 V DC Signal voltage 1 7 V 30 V DC Input current max at 30 V DC 2 9 mA 3 6 6 Counter...

Page 32: ...Version 2 0 0 3 6 8 Digital Outputs Table 20 Technical Data Digital Outputs Number of outputs 4 Output type Semiconductor outputs Output current 0 5 A 30 V DC short circuit protected Type of load Res...

Page 33: ...ve per Article 3 2 RoHS Device complies with European RoHS directive FCC Verification per FCC 15b Approval Canada Approval Croatia Approval Mexico Approval Turkey 3 8 Standards and Guidelines 761 113...

Page 34: ...an ambient temperature of 20 C to 70 C In the event of higher or lower temperatures proper cooling or heating arrangements must be provided Please contact WAGO Kontakttechnik GmbH Co K G for assistanc...

Page 35: ...ving the TO PASS telecontrol module from the DIN rail Figure 12 Removing the TO PASS telecontrol module from the DIN rail 1 Press the undersurface against the lower DIN rail edge until the TO PASS tel...

Page 36: ...ne connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals Terminate both solid and ferruled conductors without actuation by simply pushing th...

Page 37: ...rail The shield connection of the TO PASS telecontrol module shield terminal 38 must be connected to the DIN rail The DIN rail must have a low impedance ground see section Connections Ground 5 2 1 Dig...

Page 38: ...LV PELV voltages Only SELV PELV voltages shall be connected to the device terminals Connect shielding Shielded cables are recommended for the counter inputs When using shielded cables the shield must...

Page 39: ...device terminals Analog inputs are single ended The analog inputs are single ended and the Aix connections are connected internally to the GND connections Connect shielding Shielded cables are requir...

Page 40: ...r Voltage measurement cannot be performed via multiplier at the analog inputs since the internal resistance of the TO PASS telecontrol module depends on the input current WAGO 857 Series JUMPFLEX Isol...

Page 41: ...1 113 Telecontrol Module Compact 2 AI Web Manual Version 2 0 0 5 2 4 Digital Outputs Only connect SELV PELV voltages Only SELV PELV voltages shall be connected to the device terminals Figure 17 Connec...

Page 42: ...rer using a double click 5 Select the CD drive in which you have placed the CD with the operating software 6 Start the WAGO TO PASS_SETUP 2 17 EXE program or a newer version in the main directory on t...

Page 43: ...TO PASS telecontrol module it must first be configured with the telephone number 1 Every TO PASS telecontrol module requires an SIM card for proper operation You can obtain an SIM card from any mobil...

Page 44: ...e PIN button so that the TO PASS telecontrol module does not use the PIN code Also deactivate the PIN on the SIM card To do this insert the SIM card into a cell phone and under menu item Security sele...

Page 45: ...log ISDN Select the type of connection for communicating with the TO PASS telecontrol module RS 232 Direct connection via RS 232 cable GSM Dial up using GSM modem on the PC Analog Dial up using analog...

Page 46: ...e COM1 COMx Here select the serial interface where the communication cable is connected with a RS 232 connection Language English German French Select the langauge for the TO PASS operator interface h...

Page 47: ...ou have set the type of connection for communicating with the TO PASS telecontrol module you are then able to read out the parameters of the connected module Select the menu option Edit Read Parameter...

Page 48: ...to be configured from the project tree under it select the Identity option On the right side you will find the selection field for the function the display field for the name the input field for the...

Page 49: ...n and enter the PIN number in the field provided Roaming Roaming is always activated in TO PASS telecontrol modules To select a favorite carrier click the Allow button and enter the 5 digit carrier ID...

Page 50: ...ages are sent by the TO PASS telecontrol module as SMS however they can also be sent as an e mail fax or voice mail as defined in configuration The TO PASS telecontrol module can also transmit message...

Page 51: ...ail address e g for a T Mobile SIM card 8000 receiver provider net Transmission as fax Follow the instructions from the provider for transmissions as fax messages For T Mobile or Vodafone for example...

Page 52: ...for transmitting the data of the logger APN access In this field enter the APN access point Access Point Name for the SIM card provider e g T Mobile internet t mobile Vodafone web vodafone de The spe...

Page 53: ...al Inputs Digital inputs 1 4 can be configured as counter inputs starting from Firmware Version FW 2 33 The counters count up or down from the given starting and end value With upward counting exceedi...

Page 54: ...via the visualization system This function is available starting with Firmware Version FW 2 33 Starting value In this field enter the starting value for the counter This field is only active when the...

Page 55: ...applications with GPRS transmission Analog value Use these buttons to select up to four analog values which can also be transmitted with the message when the digital input has been set or when the co...

Page 56: ...with GPRS transmission Analog value Use these buttons to select up to four analog values which can also be transmitted with the deactivation message when the digital input has been reset or when the...

Page 57: ...following applies in this case DI1 20 1 DI2 21 2 DI3 22 4 and DI4 23 8 Thus for example if DI1 and DI3 are set then the binary number is 5 If only DI4 is set then the binary number is 8 In the multipl...

Page 58: ...s Enable Addresses Multiplex operation Click the button Use to enable disable multiplex operation for digital inputs DI1 DI4 If a status combination of digital inputs DI1 DI4 is fulfilled in multiplex...

Page 59: ...e Multiplex Input entry The input fields for the alarm texts pertaining to the 16 statuses are provided on the right side Figure 24 Configuring multiplex operation alarm texts Table 26 Configuring mul...

Page 60: ...analog inputs Table 27 Configuring the analog inputs Standardization Input signal Use these buttons to select the input signal for the sensor connected to the TO PASS telecontrol module Min value In t...

Page 61: ...value Use these buttons to select up to four analog values which can also be transmitted with the message when the analog value has violated the first upper lower limit Second value In this field ente...

Page 62: ...onnects the DC voltage available at terminal 37 to the corresponding output Deactivation text In this field enter the deactivation text for the output When the TO PASS telecontrol module receives this...

Page 63: ...of digital inputs are to be sent as error messages select the desired recipient for the respective input statuses using buttons 1 4 Click the Internet button to also transmit the message to a Web port...

Page 64: ...13 Telecontrol Module Compact 2 AI Web Manual Version 2 0 0 4 Click the Internet button to also transmit the message to a Web portal In addition you can also specify the analog values that are to be t...

Page 65: ...S telecontrol module waits for an acknowledgement after transmitting an alarm SMS Acknowledgement is in the form of an SMS containing the configured response text or a simple call by the recipient to...

Page 66: ...ect the TO PASS telecontrol module from the project tree using the identifier Select the entry Repeat times under the option Special Functions The input fields for the Web interval the Web outputs and...

Page 67: ...is function is available starting with Firmware Version FW 2 33 Switching input In this field select a digital input to be used for switching of the transmission interval between Web interval Off stat...

Page 68: ...n times of day Time adjustment must be performed for limited SMS transmission to check the day of the week and the active time The first SMS is transmitted when the starting value for the active time...

Page 69: ...ment Table 31 Setting the time adjustment Settings Time adjustment The TO PASS telecontrol module sends an SMS to itself and receives the current time from the provider transmitted by this SMS when th...

Page 70: ...ou have adapted all parameters for the TO PASS telecontrol module to your requirements you have to write the parameters to the connected module Select the menu option Edit Write Parameters The softwar...

Page 71: ...l Module Compact 2 AI Web Manual Version 2 0 0 8 Operation 8 1 Remote Query of Process Values The TO PASS telecontrol module offers two options for remote inquiry of the process values available Query...

Page 72: ...99 Alarm counter displays the alarms that are still possible per hour The alarm counter only transmitted when enabled Alarm counter parameter in the Identifier dialog 0 If at least one digital input...

Page 73: ...s Explanation 0 Digital input not configured as a counter e ZW Counter is active Counter value d ZW Counter is not active Counter value o ZW Counter overflow Counter vlaue r ZW Counter has been reset...

Page 74: ...values with the TO PASS operator program select the menu item Visualization Process values The program establishes a link to the TO PASS telecontrol modules selected Please note the mode used to dial...

Page 75: ...the on line display is green Figure 30 Visualization of the process values Process values pertaining to inputs are displayed in the upper portion of the window and those pertaining to digital and ana...

Page 76: ...ick the Counter button possible only when inputs have been configured as counters The process values displayed are valid when the on line indicator is highlighted in green Figure 31 Counter process va...

Page 77: ...Web Manual Version 2 0 0 8 2 Telecontrol TO PASS telecontrol modules offer the option of influencing a process remotely with the help of their analog and digital outputs There are two methods availab...

Page 78: ...MS containing the identifier and the transmitted text Example Table 35 Example of parameters for Set DO Parameter Setting Activation text DOUT1 1 Deactivation text DOUT1 0 Turn off time 00 00 00 Send...

Page 79: ...mands for counters Control command Function Cx x 1 4 Select counter 1 4 E Activate counter D Deactivate counter R Reset counter n e g 500 Set counter value Control commands must be concluded with a se...

Page 80: ...ues with the TO PASS operator program select the menu item Visualization Process values The program establishes a link to the TO PASS telecontrol modules selected Please note the mode used to dial up...

Page 81: ...2 Visualization of the process values Process values pertaining to inputs are displayed in the upper portion of the window and those pertaining to digital and analog outputs are displayed in the lower...

Page 82: ...d in green Figure 33 Counter process values The counter statuses are shown at the top of the window while the counter values the starting and end values and the limits are shown at the bottom To start...

Page 83: ...ledgement SMS containing the identifier the response text and the alarm text Acknowledgement by phone call is based on the card being used Some data cards do not allow voice links meaning that acknowl...

Page 84: ...ly to the respective ready state This takes place with simple changeover via SMS To do this just send an SMS with the text Standby1 to the TO PASS telecontrol modules The TO PASS telecontrol module th...

Page 85: ...displayed Figure 34 Test inputs and outputs The process values of the inputs are displayed in the upper area and the process values of the outputs are displayed in the lower area By pressing the butt...

Page 86: ...end values and the limits are shown at the bottom To start a counter click the button Activate To stop a counter click the button Deactivate To restore the counter to its starting value click the but...

Page 87: ...a direct serial link to the TO PASS telecontrol module To test the connection select the menu option Edit Test SMS GPRS The following window is displayed Figure 36 Testing the connection Select the ad...

Page 88: ...nk required The modem test may only be performed with a direct serial link to the TO PASS telecontrol module To test the mode select the menu item Modem Test The following window is displayed Figure 3...

Page 89: ...rd provider for APN access user name and password see also Section Parameter setting Addresses Under Special Functions select Repetition Time and set the WEB Interval for the cyclic transmission to th...

Page 90: ...y the character 10 2 1 Example HTTP Request The HTTP request consists of both header and data string which are separated by an empty line CR LF Carriage Return Line Feed To improve readability line br...

Page 91: ...xtensions In the data set descriptions the maximum number of characters is indicated in square brackets Starting from Firmware Version 02 33 08 you can select the script version to be applied to data...

Page 92: ...1 Analog input 1 Value 6 Unit 5 Alarm 1 12 A2 Analog input 2 Value 6 Unit 5 Alarm 1 13 A3 Analog input 3 Value 6 Unit 5 Alarm 1 14 A4 Analog input 4 Value 6 Unit 5 Alarm 1 15 A5 Analog input 5 Value 6...

Page 93: ...improve readability line breaks have been inserted ID TO PASS 12345 PA 0000 home 99 TI 11 05 05 14 34 21 D1 1 0 D2 0 0 D3 0 0 D4 0 0 D5 0 0 D6 0 0 D7 0 0 D8 0 0 A1 00 00 mA 0 A2 00 00 mA 0 A3 00 00 m...

Page 94: ...Alarm 1 11 D8 Digital input 8 Value 1 Alarm 1 12 A1 Analog input 1 Value 6 Unit 5 Alarm 1 13 A2 Analog input 2 Value 6 Unit 5 Alarm 1 14 A3 Analog input 3 Value 6 Unit 5 Alarm 1 15 A4 Analog input 4 V...

Page 95: ...ion is not enabled 1 Position deviation is enabled Flag 3 0 GPS receiver is turned off 1 GPS receiver is turned on Flag 4 0 No valid position available 1 Valid position available Flag 5 0 Static mean...

Page 96: ...en inserted ID TO PASS Ext 12345 SV 01 01 PA 0000 home 99 TI 11 05 05 12 19 51 D1 0 0 D2 0 0 D3 0 0 D4 0 0 D5 0 0 D6 0 0 D7 0 0 D8 0 0 A1 00 00 mA 0 A2 00 00 mA 0 A3 00 00 mA 0 A4 00 00 mA 0 A5 00 00...

Page 97: ...000 AO 000 0 04 00 mA C1 0 0 0 C2 r 20F5800 0 C3 r 0 0 C4 0 0 0 SQ 21 US Hello MA 00 00 0 MV 0026 0000 002E 0064 0026 0000 0054 0064 HT 1 value always 1 the device time has not been set TI entry is op...

Page 98: ...rst value reached transgressed 2 Second value reached transgressed If both values are reached simultaneously only status 2 is transmitted SQ Signal quality or modem connection without formatting Table...

Page 99: ...home 99 TI 11 05 05 12 19 51 D1 0 0 D2 0 0 D3 0 0 D4 0 0 D5 0 0 D6 0 0 D7 0 0 D8 0 0 A1 00 00 mA 0 A2 00 00 mA 0 A3 00 00 mA 0 A4 00 00 mA 0 A5 00 00 mA 0 A6 00 00 mA 0 A7 00 00 mA 0 A8 00 00 mA 0 VS...

Page 100: ...Module Compact 2 AI Web Manual Version 2 0 0 10 3 2 Logger Script Data transmission to the logger script is activated via cyclical transmission repetitions Web interval Data packet information contain...

Page 101: ...Set Byte 0 1 2 3 4 5 6 Bit 76543210765432107654321076543210765432107654321076543210 Cont PNNNNNNNSJJJJJMMMMDDDDDhhhhhmmmmmmssssssDIN AIN1 Byte 7 8 9 10 11 12 13 Bit 76543210765432107654321076543210765...

Page 102: ...e breaks have been inserted ID TO PASS 12345 PA 0005 home 99 TI 11 05 05 14 36 11 LO 092D4AD100000000000000000000 562D4AD123000000000000000000 3F2D4AD12A000000000000000000 562D4AD137000000000000000000...

Page 103: ...D2 2 GPS message 81 see LPDx variable data format table 8 LIO3 3 I O message 74 see LIOx variable data format table 9 LPD3 3 GPS message 81 see LPDx variable data format table 10 LIO4 4 I O message 74...

Page 104: ...t Value 3 10 7 analog input Value 3 11 8 analog input Value 3 12 Supply voltage Value 3 13 Digital output image Image 1 14 1 analog output Value 3 15 2 analog output Value 3 10 3 2 2 2 Data Format for...

Page 105: ...00 000 000 000 000 B89 0 000 000 LPD3 C0 11 05 05 06 34 25 276 C41 2600 N 216 1621 E 0C 4D34 3 26A F 21 11 7 0 LIO4 001C 56 11 05 05 08 34 36 00 000 000 000 000 000 000 000 000 B83 0 000 000 LPD4 C0 1...

Page 106: ...x2C 2C Altitude in m 51 5 51 5 10 515 0x203 203 Position accuracy 2 2 Direction 309 35 309 x 60 35 18575 0x488F 488F Speed in km h 3 7 3 7 10 37 0x25 25 Speed in knots 2 0 2 0 10 20 0x14 14 Number of...

Page 107: ...nd input hexadecimal Value 8 4 Counter status 3rd input Status 1 5 Counter value 3rd input hexadecimal Value 8 6 Counter status 4th input Status 1 7 Counter value 4th input hexadecimal Value 8 The cou...

Page 108: ...16 00 003 32E 7D5 7D9 7DA 7D8 7D6 7D5 AD0 0 000 32D LCD1 0 0 r 54600 r 0 0 0 LIO2 0001 11 00 01 01 00 09 52 00 CE3 32E 7D5 7D8 7DA 7D7 7D6 7D4 ACE 0 D04 32D LCD2 0 0 e 54600 d 0 0 0 LIO3 0002 78 00 01...

Page 109: ...rsion 2 0 0 10 3 2 4 Time Request Script FW 2 33 If time adjustment is to take place via the Internet a time request script is transmitted on system start in order to adjust the time when a reply is r...

Page 110: ...3 08 setpoint settings for digital and analog outputs and for changing the counters can be transmitted as replies Table 50 Setpoint settings Variable Contents Format AO1 1 analog output Normalized val...

Page 111: ...Apache CR LF Content length 31 CR LF Keep alive timeout 15 max 100 CR LF Connection Keep Alive CR LF Content type text html CR LF CR LF Values stored 08 09 19 13 22 23 The header depends on both insta...

Page 112: ...ction example for a transducer at AI1 input 39 Figure 16 Connection example for voltage measurement via U I converter at input AI1 40 Figure 17 Connection example for a relay at DO1 output 41 Figure 1...

Page 113: ...ng the addresses 51 Table 24 Configuring of digital inputs 54 Table 25 Configuring multiplex operation settings 58 Table 26 Configuring multiplex operation alarm texts 59 Table 27 Configuring the anal...

Page 114: ...114 List of Tables WAGO TO PASS 761 761 113 Telecontrol Module Compact 2 AI Web Manual Version 2 0 0 Table 49 Number of data sets 108 Table 50 Setpoint settings 110...

Page 115: ...WAGO TO PASS 761 115 761 113 Telecontrol Module Compact 2 AI Web Manual Version 2 0 0...

Page 116: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastra e 27 D 32423 Minden Phone 49 5 71 8 87 0 Fax 49 5 71 8 87 1 69 E Mail info wago com Internet http www wago com...

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