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WAGO-I/O-SYSTEM 750 

Manual 

 

 

 

750-469(/xxx-xxx) 

2AI Thermocouple

 

2-Channel Analog Input Module for Thermocouples 

 

Version 1.1.0 

  

 

 

Summary of Contents for 750-469

Page 1: ...WAGO I O SYSTEM 750 Manual 750 469 xxx xxx 2AI Thermocouple 2 Channel Analog Input Module for Thermocouples Version 1 1 0 ...

Page 2: ...8 87 5 55 Fax 49 0 571 8 87 85 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate any information or suggestions for improving the documentation E Mail documentation wago com We wish to point out that the software and hardware terms as well as the tradem...

Page 3: ...Internal Bus 17 3 2 2 Power Jumper Contacts Field Supply 17 3 2 3 CAGE CLAMP Connectors 18 3 3 Display Elements 19 3 4 Operating Elements 19 3 5 Schematic Diagram 20 3 6 Technical Data 21 3 6 1 Device 21 3 6 2 Supply 21 3 6 3 Inputs 21 3 6 4 Communication 22 3 6 5 Climatic Environmental Conditions 22 3 6 6 Connection Type 23 3 7 Approvals 24 3 8 Standards and Guidelines 26 4 Process Image 27 4 1 S...

Page 4: ...tion 51 7 2 2 Special Notes Regarding ANSI ISA Ex 53 8 Appendix 54 8 1 Configuration and Parameterization using a GSD File with PROFIBUS DP and PROFINET IO 54 8 1 1 2AI TC Configuration 54 8 1 1 1 PROFIBUS DP Couplers Controllers 750 333 0xx 000 750 833 0xx 000 54 8 1 1 2 PROFINET IO Fieldbus Couplers 750 375 025 000 750 377 025 000 55 8 1 2 2AI TC Parameterization 55 8 1 2 1 All PROFIBUS DP and P...

Page 5: ... 469 000 003 2AI 120mV Diagn 750 469 000 006 2AI Thermocouple J Diagn 750 469 000 008 2AI Thermocouple E Diagn 750 469 000 012 2AI Thermocouple L Diagn 750 469 000 200 2AI Thermocouple K Diagn S5 750 469 000 206 2AI Thermocouple J Diagn S5 750 469 003 000 2AI Thermocouple Free Config Data format for S5 control with FB 250 Documentation Validity for Variants Unless otherwise indicated the informati...

Page 6: ...ight protected Any further use of this Manual by third parties that violate pertinent copyright provisions is prohibited Reproduction translation electronic and phototechnical filing archiving e g photocopying as well as any amendments require the written consent of WAGO Kontakttechnik GmbH Co KG Minden Germany Non observance will involve the right to assert damage claims ...

Page 7: ... moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situation which if not avoided may result in minor or moderate injury Damage to Property Indicates a potentially hazardous situation which if not avoided may result in damage to property Damage to Property Caused by Electrostatic Dis...

Page 8: ...ut this Documentation WAGO I O SYSTEM 750 750 469 2AI Thermocouple Manual Version 1 1 0 Additional Information Refers to additional information which is not an integral part of this documentation e g the Internet ...

Page 9: ...es are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of a menu item from a menu e g File New Input Designation of input or optional fields are marked in bold letters e g Start of measurement range Value Input or selective values are marked in inverted commas e g Enter the value 4...

Page 10: ...with the current norms and guidelines for the devices and automated environments All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming 2 1 3 Use of the WAGO I O SYSTEM 750 in Compliance with Underlying Provisions Fieldbus couplers fieldbus controllers and I O modules found in the modular WAGO I O SYSTEM 750 receive di...

Page 11: ... system in a housing or switch cabinet 2 1 4 Technical Condition of Specified Devices The devices to be supplied ex works are equipped with hardware and software configurations which meet the individual application requirements WAGO Kontakttechnik GmbH Co KG will be exempted from any liability in case of changes in hardware or software as well as to non compliant usage of devices Please send your ...

Page 12: ...ent and fixtures to authorized qualified staff only by means of specific keys or tools Replace defective or damaged devices Replace defective or damaged device module e g in the event of deformed contacts since the long term functionality of device module involved can no longer be ensured Protect the components against materials having seeping and insulating properties The components are not resis...

Page 13: ...ion lines Avoid reverse polarity of data and power supply lines as this may damage the devices involved Avoid electrostatic discharge The devices are equipped with electronic components that may be destroyed by electrostatic discharge when touched Please observe the safety precautions against electrostatic discharge per DIN EN 61340 5 1 3 When handling the devices please ensure that environmental ...

Page 14: ...annels allowing the direct connection of 2 thermocouples For example 2 thermocouples can be connected either to the CAGE CLAMP connectors TC 1 and TC 1 or to TC2 and TC 2 The shield connection is fed directly to the carrier rail and contact is made automatically by snapping the module onto the rail The field voltage and the system voltage are electrically isolated from each other The operational r...

Page 15: ... Module Thermocouple Type E Diagn Measuring range 100 C 1000 C 750 469 000 012 2AI Thermocouple L Diagn 2 Channel Analog Input Module Thermocouple Type L Diagn Measuring range 100 C 900 C 750 469 000 200 2AI Thermocouple K Diagn S5 2 Channel Analog Input Module Thermocouple Type K Diagn Measuring range 100 C 1370 C With status information for S5 FB250 750 469 000 206 2AI Thermocouple J Diagn S5 2 ...

Page 16: ...ew Table 5 Legend for Figure View Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Elements 3 Data contacts Device Description Connectors 4 CAGE CLAMP connectors Device Description Connectors 5 Release tab Mounting Inserting and Removing Devices ...

Page 17: ...contacts Figure 2 Data Contacts Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to avoid soiling or scratching Ensure that the environment is well grounded The devices are equipped with electronic components that may be destroyed by electrostatic discharge When handling the devices ensure that the environment persons workpl...

Page 18: ...ound 7 Common ground Shield screen 8 Shield screen Only use connections 3 and 7 as a signal ground The current between connections 3 and 7 must be less than 0 1 A A current greater than 0 1 A can destroy the I O module Only use connections 3 and 7 as a signal ground Use shielded signal lines Only use shielded signal lines for analog signals and I O modules which are equipped with shield clamps Onl...

Page 19: ... Off Normal operation Red 750 469 750 469 000 001 002 006 008 012 200 206 Overrange underflow of the admissible measuring range broken wire 750 469 000 003 Broken wire 2 C Off No operational readiness or the internal data bus communication is interrupted Green Operational readiness and trouble free internal data bus communication D Off Normal operation Red 750 469 750 469 000 001 002 006 008 012 2...

Page 20: ...ersion 1 1 0 3 5 Schematic Diagram Figure 5 Schematic Diagram Only use connections 3 and 7 as a signal ground The current between connections 3 and 7 must be less than 0 1 A A current greater than 0 1 A can destroy the I O module Only use connections 3 and 7 as a signal ground ...

Page 21: ...ernal 65 mA Isolation 500 V system supply 3 6 3 Inputs Table 10 Technical Data Inputs Number of inputs 2 Sensor types the free configurable variation 750 469 003 000 supports all listed sensor types Type K 100 C 1370 C basic variation optional variations available type S 50 C 1700 C type T 100 C 400 C type J 100 C 1200 C type E 100 C 1000 C type L 100 C 900 C further configurable variants of 750 4...

Page 22: ... 2 8 bits control status optional 3 6 5 Climatic Environmental Conditions Table 13 Technical Data Climatic Environmental Conditions Operating temperature range 0 C 55 C Operating temperature range for components with extended temperature range 750 xxx 025 xxx 20 C 60 C Storage temperature range 25 C 85 C Storage temperature range for components with extended temperature range 750 xxx 025 xxx 40 C ...

Page 23: ...al Version 1 1 0 3 6 6 Connection Type Table 14 Technical Data Field Wiring Wire connection CAGE CLAMP Cross section 0 08 mm 2 5 mm AWG 28 14 Stripped lengths 8 mm 9 mm 0 33 in Table 15 Technical Data Data Contacts Data contacts Slide contact hard gold plated self cleaning ...

Page 24: ...mation on automation products WAGO I O SYSTEM 750 System Description The following approvals have been granted to the basic version and all variants of 750 469 I O modules Conformity Marking CULUS UL508 Korea Certification MSIP REM W43 AIM750 The following Ex approvals have been granted to the basic version and all variants of 750 469 I O modules TÜV 07 ATEX 554086 X I M2 Ex d I Mb II 3 G Ex nA II...

Page 25: ...69 000 003 x x x x x x x 750 469 000 006 x x x x x x x 750 469 000 008 x x x x x x x 750 469 000 012 x x x x x x x 750 469 000 200 x x x x x x x 750 469 000 206 x x x x x x x 750 469 003 000 x x x x x x x ABS American Bureau of Shipping Federal Maritime and Hydrographic Agency BV Bureau Veritas DNV Det Norske Veritas Klasse B GL Germanischer Lloyd Cat A B C D EMC 1 KR Korean Register of Shipping L...

Page 26: ... meet the following requirements on emission and immunity of interference EMC CE Immunity to interference EN 61000 6 2 EMC CE Emission of interference EN 61000 6 4 The I O modules 750 469 meet the following requirements on emission and immunity of interference EMC marine applications Immunity to interference acc to DNV GL EMC marine applications Emission of interference acc to DNV GL ...

Page 27: ...ponds to the numeric value 0x0000 and 100 C to 0x03E8 dec 1000 Table 16 Process Image 750 469 750 469 003 000 type K with broken wire diagn Temperature C Numercial value 1 Status byte hex LED Error AI 1 2 binary hex dec 100 0 1111 1100 0001 1000 0xFC18 1000 0x41 on 100 0 1111 1100 0001 1000 0xFC18 1000 0x00 off 0 0 0000 0000 0000 0000 0x0000 0 0x00 off 100 0 0000 0011 1110 1000 0x03E8 1000 0x00 of...

Page 28: ...re 0111 1111 1111 1111 0x7FFF 32767 0x42 on 1 Temperature values below 0 C are represented in two s complement binary form Table 18 Process Image 750 469 750 469 003 000 Type T with broken wire diagn Temperature C Numercial value 1 Status byte hex LED Error AI 1 2 binary hex dec 100 0 1111 1100 0001 1000 0xFC18 1000 0x41 on 100 0 1111 1100 0001 1000 0xFC18 1000 0x00 off 50 0 1111 1110 0000 1100 0x...

Page 29: ...x7FFF 32767 0x42 on 1 Temperature values below 0 C are represented in two s complement binary form Table 20 Process Image 750 469 750 469 003 000 Type E with broken wire diagn Temperature C Numercial value 1 Status byte hex LED Error AI 1 2 binary hex dec 100 0 1111 1100 0001 1000 0xFC18 1000 0x41 on 100 0 1111 1100 0001 1000 0xFC18 1000 0x00 off 0 0 0000 0000 0000 0000 0x0000 0 0x00 off 100 0 000...

Page 30: ...900 0 0010 0011 0010 1000 0x2328 9000 0x00 off 900 0 0010 0011 0010 1000 0x2328 9000 0x42 on Broken wire 0111 1111 1111 1111 0x7FFF 32767 0x42 on 1 Temperature values below 0 C are represented in two s complement binary form Table 22 Process Image 750 469 003 000 Typ B with broken wire diagn Temperature C Numercial value Status byte hex LED Error AI 1 2 binary hex dec 600 0 0001 0111 0111 0000 0x1...

Page 31: ... 1111 0x7FFF 32767 0x42 ein Temperature values below 0 C are represented in two s complement binary form Table 24 Process Image 750 469 003 000 Typ N with broken wire diagn Temperature C Numercial value 1 Status byte hex LED Error AI 1 2 binary hex dec 100 0 1111 1100 0001 1000 0xFC18 1000 0x41 ein 100 0 1111 1100 0001 1000 0xFC18 1000 0x00 aus 0 0 0000 0000 0000 0000 0x0000 0 0x00 aus 100 0 0000 ...

Page 32: ...0x0BB8 3000 0x00 aus 400 0 0000 1111 1010 0000 0x0FA0 4000 0x00 aus 500 0 0001 0011 1000 1000 0x1388 5000 0x00 aus 1000 0 0010 0111 0001 0000 0x2710 10000 0x00 aus 1200 0 0010 1110 1110 0000 0x2EE0 12000 0x00 aus 1300 0 0010 1110 1110 0000 0x2EE0 13000 0x00 aus 1400 0 0011 0101 1000 0100 0x3584 14000 0x00 aus 1500 0 0011 1010 1001 1000 0x3A98 15000 0x00 aus 1600 0 0011 1110 1000 0000 0x3E80 16000 ...

Page 33: ...CD9 807 0x41 on 100 0 1111 1100 1110 0 000 0xFCE0 800 0x00 off 50 0 1111 1110 0111 0 000 0xFE70 400 0x00 off 0 0 0000 0000 0000 0 000 0x0000 0 0x00 off 50 0 0000 0001 1001 0 000 0x0190 400 0x00 off 100 0 0000 0011 0010 0 000 0x0320 800 0x00 off 200 0 0000 0110 0100 0 000 0x0640 1600 0x00 off 400 0 0000 1100 1000 0 000 0x0C80 3200 0x00 off 600 0 0001 0010 1100 0 000 0x12C0 4800 0x00 off 800 0 0001 ...

Page 34: ...formation X not used F short circuit broken wire Ü overrange 2 Temperature values below 0 C are represented in two s complement binary form 4 3 I O Modules for Voltage Measuring mV When measuring the voltage the input range is mapped to a range of values between 18750 and 18750 Voltage values below 0 mV are represented in two s complement binary form For the measuring range 120 mV the resolution i...

Page 35: ...0 mV Voltage mV Numercial value 1 Status byte hex LED Error AI 1 2 binary hex dec 60 0 1011 0000 0000 0000 0xB000 20480 0x00 aus 60 0 1011 0111 1100 0010 0xB6C2 18750 0x00 aus 45 0 1100 1010 0001 0001 0xC911 14063 0x00 aus 30 0 1101 1100 0110 0001 0xDB61 9375 0x00 aus 15 0 1110 1110 1011 0000 0xEDB0 4688 0x00 aus 0 0 0000 0000 0000 0000 0x0000 0 0x00 aus 15 0 0001 0010 0101 0000 0x1250 4688 0x00 a...

Page 36: ...below the measuring range activated Status bit 0 is used when falling below the measuring range PI diagnostics deactivated No display of status indicators activated Display of status indicators in the bottom 3 bits Bit 0 Overflow Used when the measured value lies outside the permitted range Bit 1 Error Used when the I O module detects an error in the internal function or a wire break Bit 2 0 Watch...

Page 37: ...ser scaling disabled activated User scaling enabled WAGO scaling deactivated WAGO scaling disabled activated WAGO scaling enabled default settings In WAGO I O CHECK the following input boxes allow you to set the offset and gain values of the user and manufacturer scaling Table 32 Offset gain values Input field Offset Gain User scaling 0x0000 0x0100 WAGO scaling 0x0000 0x00A0 Additional information...

Page 38: ...les with power contacts blade contacts cannot be linked to I O modules with fewer power contacts Risk of injury due to sharp edged blade contacts The blade contacts are sharp edged Handle the I O module carefully to prevent injury Insert I O modules only from the proper direction All I O modules feature grooves for power jumper contacts on the right side For some I O modules the grooves are closed...

Page 39: ...e so that the tongue and groove joints to the fieldbus coupler controller or to the previous or possibly subsequent I O module are engaged Figure 6 Insert I O Module Example 2 Press the I O module into the assembly until the I O module snaps into the carrier rail Figure 7 Snap the I O Module into Place Example With the I O module snapped in place the electrical connections for the data contacts an...

Page 40: ...nual Version 1 1 0 5 2 2 Removing the I O Module 1 Remove the I O module from the assembly by pulling the release tab Figure 8 Removing the I O Module Example Electrical connections for data or power jumper contacts are disconnected when removing the I O module ...

Page 41: ...GE CLAMP Do not connect more than one conductor at one single connection If more than one conductor must be routed to one connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals 1 For opening the CAGE CLAMP insert the actuating tool into the opening above the connection 2 Insert the conductor into the corresponding connection opening 3 For ...

Page 42: ...for the respective I O module can be achieved even in the presence of interference acting on the signal cable Figure 10 Connection Example Ensure good grounding practices When connecting the thermocouples good grounding practices must be guaranteed between the machine and the sensors that are connected to the module Insufficient grounding can lead to common mode voltages which may distort the meas...

Page 43: ...sing an external bridge so that common mode interferences can be eliminated Figure 11 Connection of Grounded Thermocouple 6 2 2 Ungrounded Thermocouples With ungrounded thermocouples the common ground M can be connected both to the TC input and to the screen S if required using an external bridge so that common mode interferences can be eliminated Figure 12 Connection of Ungrounded Thermocouple ...

Page 44: ...s designed for use in Zone 2 hazardous areas The following sections include both the general identification of components devices and the installation regulations to be observed The individual subsections of the Installation Regulations section must be taken into account if the I O module has the required approval or is subject to the range of application of the ATEX directive ...

Page 45: ...nual Version 1 1 0 7 1 Marking Configuration Examples 7 1 1 Marking for Europe According to ATEX and IEC Ex Figure 13 Side Marking Example for Approved I O Modules According to ATEX and IECEx Figure 14 Text Detail Marking Example for Approved I O Modules According to ATEX and IECEx ...

Page 46: ...osure without a dust layer Mining I Equipment group Mining M2 Category High level of protection Ex Explosion protection mark d Mb Type of protection and equipment protection level EPL Flameproof enclosure I Explosion group for electrical equipment for mines susceptible to firedamp Gases II Equipment group All except mining 3G Category 3 Zone 2 Ex Explosion protection mark nA Gc Type of protection ...

Page 47: ...ronments 47 750 469 2AI Thermocouple Manual Version 1 1 0 Figure 15 Side Marking Example for Approved Ex i I O Modules According to ATEX and IECEx Figure 16 Text Detail Marking Example for Approved Ex i I O Modules According to ATEX and IECEx ...

Page 48: ...ion level EPL protection by enclosure ia Da Type of protection and equipment protection level EPL associated apparatus with intrinsic safety circuits for use in Zone 20 ib Db Type of protection and equipment protection level EPL associated apparatus with intrinsic safety circuits for use in Zone 21 IIIC Explosion group of dust T 135 C Max surface temperature of the enclosure without a dust layer M...

Page 49: ...gory 3 Zone 2 equipment containing a safety device for a category 2 Zone 1 equipment Ex Explosion protection mark nA Gc Type of protection and equipment protection level EPL Non sparking equipment ia Ga Type of protection and equipment protection level EPL associated apparatus with intrinsic safety circuits for use in Zone 0 ia Gb Type of protection and equipment protection level EPL associated ap...

Page 50: ...for I O Modules According to NEC 500 Figure 18 Text Detail Marking Example for Approved I O Modules According to NEC 500 Table 35 Description of Marking Example for Approved I O Modules According to NEC 500 Marking Description CL I Explosion protection group condition of use category DIV 2 Area of application Grp ABCD Explosion group gas group Op temp code T4 Temperature class ...

Page 51: ... changes to the printing when replacing components The product is an open system As such the product must only be installed in appropriate enclosures or electrical operation rooms to which the following applies Can only be opened using a tool or key Inside pollution degree 1 or 2 In operation internal air temperature within the range of 0 C Ta 55 C or 20 C Ta 60 C for components with extension num...

Page 52: ...r Operating DIP switches coding switches or potentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases The circuit is disconnected from the power supply The area is known to be non hazardous Outside the device suitable measures must be taken so that the rated voltage is not exceeded by more than 40 due to transient ...

Page 53: ...tworks or telecommunication cables WARNING The radio receiver module 750 642 may only be used to connect to external antenna 758 910 WARNING Product components with fuses must not be fitted into circuits subject to overloads These include e g motor circuits WARNING When installing I O module 750 538 Control Drawing No 750538 in the manual must be strictly observed Additional Information Proof of c...

Page 54: ...ation made with the GSD file the I O module operates with the WAGO I O CHECK settings until the 750 333 and 750 833 Fieldbus Couplers Controllers are restarted After restart the I O module is re parameterized via PROFIBUS using the GSD settings 8 1 1 2AI TC Configuration 8 1 1 1 PROFIBUS DP Couplers Controllers 750 333 0xx 000 750 833 0xx 000 When using the aforementioned PROFIBUS DP fieldbus devi...

Page 55: ...guration GSD Entry PI Length Byte Data Type Inst Module Sub Module I O 75x 469 0 000 2AI TC INT16 2 I 4 n a INT16 2 UINT8 INT16 2 I O 6 6 UINT8 INT16 8 1 2 2AI TC Parameterization The I O module can be supplied with all operating parameters when selecting the module entry in the GSD file on the PROFIBUS DP and PROFINET IO fieldbus devices Figure 19 Example of the PROFIBUS DP Fieldbus Couplers Cont...

Page 56: ...gnment applies to the parameters of the I O module when using PROFIBUS DP and PROFINET IO fieldbus devices Table 38 Specific Module Channel parameters for 75x 469 003 000 Parameter Value WAGO I O CHECK GSD file PB DP PN IO Sensor type TC Type L TC Type K TC Type J TC Type E TC Type T TC Type N TC Type U TC Type B TC Type R TC Type S 30 mV 60 mV 120 mV Filter constant 25 Hz 640 ms 50 Hz 320 ms 100 ...

Page 57: ...vated Default setting 8 1 2 2 PROFIBUS DP Fieldbus Couplers Controllers 750 333 0xx 000 750 833 0xx 000 The aforementioned fieldbus couplers controllers allow module specific parameterization of behavior at diagnosis Table 39 General Module Channel parameters Parameter Value Explanation Diagnosis Channel x x 0 1 The fieldbus coupler controller signals a diagnosis if the I O module reports the even...

Page 58: ...n the diagnostics database of the station proxy 1 true Provided that the channel diagnostics of the respective signal channel has been activated an external fault leads to transmission of a diagnostic alarm and entry in the diagnostics database of the station proxy Diagnosis Measuring range underflow Channel x x 0 1 0 false An undershot on the respective signal channel does not lead to transmissio...

Page 59: ...grounded Thermocouple 43 Figure 13 Side Marking Example for Approved I O Modules According to ATEX and IECEx 45 Figure 14 Text Detail Marking Example for Approved I O Modules According to ATEX and IECEx 45 Figure 15 Side Marking Example for Approved Ex i I O Modules According to ATEX and IECEx 47 Figure 16 Text Detail Marking Example for Approved Ex i I O Modules According to ATEX and IECEx 47 Fig...

Page 60: ...ire diagn 29 Table 21 Process Image 750 469 750 469 003 000 Type L with broken wire diagn 30 Table 22 Process Image 750 469 003 000 Typ B with broken wire diagn 30 Table 23 Process Image 750 469 003 000 Typ U with broken wire diagn 31 Table 24 Process Image 750 469 003 000 Typ N with broken wire diagn 31 Table 25 Process Image 750 469 003 000 Typ R with broken wire diagn 32 Table 26 Process Image ...

Page 61: ...WAGO I O SYSTEM 750 List of Tables 61 750 469 2AI Thermocouple Manual Version 1 1 0 Table 39 General Module Channel parameters 57 Table 40 General Module Channel parameters 58 ...

Page 62: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastraße 27 D 32423 Minden Phone 05 71 8 87 0 Fax 05 71 8 87 1 69 E Mail info wago com Internet http www wago com ...

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