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WAGO-I/O-SYSTEM 750 XTR 

Mounting 

35 

750-455/040-000 4AI 4-20mA S.E. /XTR 

 

 

 

Manual 

 

Version 1.3.0  

 

Mounting 

 

5.1 

Mounting Sequence 

Fieldbus couplers, controllers and I/O modules of the WAGO-I/O-SYSTEM 750 
are snapped directly on a carrier rail in accordance with the European standard 
EN 60175 (DIN 35). 

The reliable positioning and connection is made using a tongue and groove 
system. Due to the automatic locking, the individual devices are securely seated 
on the rail after installation. 

Starting with the fieldbus coupler or controller, the I/O modules are mounted 
adjacent to each other according to the project design. Errors in the design of the 
node in terms of the potential groups (connection via the power contacts) are 
recognized, as the I/O modules with power contacts (blade contacts) cannot be 
linked to I/O modules with fewer power contacts. 

 

 

 

 

Risk of injury due to sharp-edged blade contacts! 

The blade contacts are sharp-edged. Handle the I/O module carefully to prevent 
injury. Do not touch the blade contacts. 

 

 

 

 

 

Insert I/O modules only from the proper direction! 

All I/O modules feature grooves for power jumper contacts on the right side. For 
some I/O modules, the grooves are closed on the top. Therefore, I/O modules 
featuring a power jumper contact on the left side cannot be snapped from the 
top. This mechanical coding helps to avoid configuration errors, which may 
destroy the I/O modules. Therefore, insert I/O modules only from the right and 
from the top. 

 

 

 

 

 

Don't forget the bus end module! 

Always plug a bus end module 750-600/040-000 onto the end of the fieldbus 
node! You must always use this bus end module at all fieldbus nodes with the 
WAGO-I/O-SYSTEM 750 XTR fieldbus couplers/controllers to guarantee proper 
data transfer. 

 

 

For vibration loads > 4g, observe the following installation instructions: 
• 

Use pan-head screws or blind rivets at least every 60 mm (12 mm pin 
spacing) to secure the DIN rail. 

• 

Make the open conductor length between strain relief and wire connection 
as short as possible. 

• 

Use the reinforced end stop 249-197. 

 

 

 

Summary of Contents for 750-455/040-000

Page 1: ...Manual WAGO I O SYSTEM 750 XTR 750 455 040 000 4AI 4 20mA S E XTR 4 Channel Analog Input Module 4 20 mA Single ended XTR Version 1 3 0...

Page 2: ...45 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate...

Page 3: ...ckaging 11 2 2 Safety Advice Precautions 12 3 Device Description 15 3 1 View 17 3 2 Connectors 18 3 2 1 Data Contacts Local Bus 18 3 2 2 Power Jumper Contacts Field Supply 19 3 2 3 CAGE CLAMP Connecto...

Page 4: ...nvironments 40 7 1 Marking Configuration Examples 41 7 1 1 Marking for Europe According to ATEX and IECEx 41 7 1 2 Marking for the United States of America NEC and Canada CEC 45 7 2 Installation Regul...

Page 5: ...e manual for the used fieldbus coupler controller Consider power layout of the WAGO I O SYSTEM 750 XTR In addition to these operating instructions you will also need the system description Design Note...

Page 6: ...ates a moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situation which if not avoi...

Page 7: ...XTR Notes about this Documentation 7 750 455 040 000 4AI 4 20mA S E XTR Manual Version 1 3 0 Additional Information Refers to additional information which is not an integral part of this documentatio...

Page 8: ...ta files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of a menu item from a...

Page 9: ...ents All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming 2 1 3 Use of the 750 Series in Compliance with Underlying Pr...

Page 10: ...by the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Repairs Changes to the hardware or software that are not described in the oper...

Page 11: ...rical and electronic equipment can be harmful to the environment and human health 2 1 4 1 2 Packaging Packaging contains materials that can be reused PPWD 94 62 EU and 2004 12 EU packaging guidelines...

Page 12: ...protection against UV irradiation Guarantee mechanical stability Restrict access to authorized personnel and may only be opened with tools Ensure disconnect and overcurrent protection The device is in...

Page 13: ...s having seeping and insulating properties The components are not resistant to materials having seeping and insulating properties such as aerosols silicones and triglycerides found in some hand creams...

Page 14: ...se ensure that environmental factors personnel work space and packaging are properly grounded Use only direct current DC for insulation testing Both the system voltage and field voltage side are capac...

Page 15: ...idual modules can be arranged in any combination when configuring the fieldbus node An arrangement in groups within the group of potentials is not necessary Power to the internal electronics is suppli...

Page 16: ...ystems railway technology or shipbuilding certified operation field side power supply filter 750 624 040 001 or power supply filter 750 626 040 000 are generally to be used for XTR module groups The I...

Page 17: ...Figure View Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Elements 3 Data contacts Device Description Connectors 4 CAGE CLAMP connec...

Page 18: ...are available as self cleaning gold spring contacts Figure 2 Data Contacts Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order t...

Page 19: ...e 3 Power Jumper Contacts Table 4 Legend for Figure Power Jumper Contacts Contact Type Function 1 Spring contact Potential transmission Uv for field supply 2 Spring contact Potential transmission 0 V...

Page 20: ...round 3 AI 3 3 Analog input 3 Signal Common ground 4 Analog input Common ground 4 AI 4 7 Analog input 4 Signal Common ground 8 Analog input Common ground Use shielded signal lines Only use shielded si...

Page 21: ...Red Broken wire overrange underflow of the admissible measuring range 2 Error AI 2 C Off Normal operation Red Broken wire overrange underflow of the admissible measuring range 3 Error AI 3 B Off Norma...

Page 22: ...22 Device Description WAGO I O SYSTEM 750 XTR 750 455 040 000 4AI 4 20mA S E XTR Manual Version 1 3 0 3 5 Schematic Diagram Figure 6 Schematic Diagram...

Page 23: ...max 65 mA Current consumption power jumper contact typ 24 VDC Voltage supply via power jumper contacts under laboratory conditions for ambient operating temperature 40 C 55 C for ambient operating te...

Page 24: ...mperature coefficient 0 01 K of upper range value 3 6 5 Connection Type Table 11 Technical Data Field Wiring Wire connection CAGE CLAMP Cross section 0 25 mm 2 5 mm AWG 24 14 Stripped lengths 8 mm 9 m...

Page 25: ...e storage 40 C 85 C Relative humidity 95 Elevation above sea level without temperature derating with temperature derating max 0 m 2000 m 2000 m 5000 m 0 5 K per 100 m 5000 m Resistance to harmful subs...

Page 26: ...to 750 455 040 000 I O modules Conformity Marking UL508 Korea Certification MSIP REM W43 AIM750 The following Ex approvals have been granted to 750 455 040 000 I O modules CULUS ANSI ISA 12 12 01 Clas...

Page 27: ...equipment Equipment requirements in the types of protection EN 60079 7 2015 Electrical equipment in e type of protection with ec level of protection EN 60079 15 2010 Electrical equipment in the n type...

Page 28: ...hocks per axis and direction half sine EN 50155 EN 61373 Random vibration Category 1 classes A and B Shock 5g 30 ms Category 1 classes A and B Environmental Requirements EN 61850 3 Achieved EN 60721 3...

Page 29: ...7 90 1 4 kV Surge Voltage Surge EN 61000 4 5 EN 60255 26 1 kV conductor conductor 2 kV conductor ground Conducted Disturbances Induced by High frequency Fields EN 61000 4 6 EN 60255 26 10 V 150 kHz 80...

Page 30: ...ts of the Voltage to DC Line Connections EN 61000 4 17 EN 60255 26 15 Damped Oscillatory Waves EN 61000 4 18 EN 60255 26 IEEE C37 90 1 1 25 kV conductor conductor 2 5 kV conductor ground Voltage Dips...

Page 31: ...z 60 dB V m AV 3 GHz 6 GHz Shipbuilding Class B 80 dB V m 50 dB V m QP 150 kHz 300 kHz 50 dB V m 34 dB V m QP 0 3 MHz 30 MHz 54 dB V m QP 30 MHz 2 GHz 24 dB V m QP 156 MHz 165 MHz Shipbuilding Class A...

Page 32: ...C A or EMC B Table 20 Standards and Rated Conditions for Rail Applications EN 50155 Class Standard Compliance 4 1 Rated Operating Conditions 4 1 1 Altitude above sea level AX EN 50125 1 4 1 2 Ambient...

Page 33: ...s or fieldbus couplers controllers used In any case the status byte can be read out using the WAGO I O CHECK commissioning tool via the service port of the fieldbus coupler controller The I O module d...

Page 34: ...x0FFC 4088 4092 0x00 Off 8 0 00011111 11111 x00 0x1FF8 0x1FFC 8184 8188 0x00 Off 10 0 00101111 11111 x00 0x2FF8 0x2FFC 12280 12284 0x00 Off 12 0 00111111 11111 x00 0x3FF8 0x3FFC 16376 16380 0x00 Off 1...

Page 35: ...e sharp edged Handle the I O module carefully to prevent injury Do not touch the blade contacts Insert I O modules only from the proper direction All I O modules feature grooves for power jumper conta...

Page 36: ...en devices are energized High voltage can cause electric shock or burns Switch off all power to the device prior to performing any installation repair or maintenance work Temperature range applies to...

Page 37: ...e snapped in place the electrical connections for the data contacts and power jumper contacts if any to the fieldbus coupler controller or to the previous or possibly subsequent I O module are establi...

Page 38: ...ch CAGE CLAMP Do not connect more than one conductor at one single connection If more than one conductor must be routed to one connection these must be connected in an up circuit wiring assembly for e...

Page 39: ...nals and I O modules which are equipped with shield clamps Only then can you ensure that the accuracy and interference immunity specified for the respective I O module can be achieved even in the pres...

Page 40: ...rdous areas and shall be used in accordance with the marking and installation regulations The following sections include both the general identification of components devices and the installation regu...

Page 41: ...455 040 000 4AI 4 20mA S E XTR Manual Version 1 3 0 7 1 Marking Configuration Examples 7 1 1 Marking for Europe According to ATEX and IECEx Figure 12 Marking Example According to ATEX and IECEx Figur...

Page 42: ...osion group of dust T135 C Max surface temperature of the enclosure without a dust layer Dc Equipment protection level EPL Mining I Equipment group Mining M2 Category High level of protection Ex Explo...

Page 43: ...ronments 43 750 455 040 000 4AI 4 20mA S E XTR Manual Version 1 3 0 Figure 14 Marking Example for Approved Ex i I O Module According to ATEX and IECEx Figure 15 Text Detail Marking Example for Approve...

Page 44: ...layer Dc Equipment protection level EPL Mining I Equipment Group Mining M2 M1 Category High level of protection with electrical circuits which present a very high level of protection Ex Explosion prot...

Page 45: ...of America NEC and Canada CEC Figure 16 Marking Example According to NEC Figure 17 Text Detail Marking Example According to NEC 500 Table 24 Description of Marking Example According to NEC 500 Markin...

Page 46: ...otection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Figure 19 Text Detail Marking Example for App...

Page 47: ...A Type of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment pr...

Page 48: ...hen replacing components The product is an open system As such the product must only be installed in appropriate enclosures or electrical operation rooms to which the following applies Can only be ope...

Page 49: ...ticular Operating DIP switches coding switches or potentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases The circ...

Page 50: ...one networks or telecommunication cables WARNING The radio receiver module 750 642 may only be used to connect to external antenna 758 910 WARNING Product components with fuses must not be fitted into...

Page 51: ...igure 12 Marking Example According to ATEX and IECEx 41 Figure 13 Text Detail Marking Example According to ATEX and IECEx 41 Figure 14 Marking Example for Approved Ex i I O Module According to ATEX an...

Page 52: ...itions 25 Table 16 Standards and Rated Conditions for Explosion Protection Applications 27 Table 17 Climatic and Mechanical Environmental Conditions and Shipbuilding 28 Table 18 EMC Immunity to Interf...

Page 53: ...WAGO I O SYSTEM 750 XTR 53 750 455 040 000 4AI 4 20mA S E XTR Manual Version 1 3 0...

Page 54: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastra e 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com...

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