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40 Use in Hazardous Environments

WAGO-I/O-SYSTEM 750 XTR

750-1405/040-000 16DI 24VDC 3ms XTR

Manual

Version 1.3.0

Pos: 29.8 /Serie 750 (WAGO-I/O-SYST EM)/Einsatz in Ex- Ber eichen/Beispiel bedruckung ATEX und IEC Ex_TUEV12_Ex i_2017 @ 14\mod_1360569320118_21.docx @ 111298 @ @ 1

Figure 13: Marking Example for Approved Ex i I/O Module According to ATEX and IECEx

Figure 14: Text Detail – Marking Example for Approved Ex i I/O Module According to ATEX and

IECEx

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Summary of Contents for 750-1405/040-000

Page 1: ...ocx 405388 1 Manual WAGO I O SYSTEM 750 XTR 750 1405 040 000 16DI 24VDC 3ms XTR 16 Channel Digital Input 24 V DC 3 ms Extreme Version 1 3 0 Pos 3 Alle Serien Allgemeine M odul e Rechtliches Allgemei nes Impressum für Standardhandbücher allg Angaben Anschriften Telefonnummer n und E Mail Adressen 3 mod_1219151118203_21 docx 21060 1 ...

Page 2: ... wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate any information or suggestions for improving the documentation E Mail documentation wago com We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in the p...

Page 3: ...pecified Devices 9 2 1 4 1 Disposal 9 2 1 4 1 1 Electrical and Electronic Equipment 9 2 1 4 1 2 Packaging 10 2 2 Safety Advice Precautions 11 3 Device Description 14 3 1 View 16 3 2 Connectors 17 3 2 1 Data Contacts Local Bus 17 3 2 2 Power Jumper Contacts Field Supply 18 3 2 3 Push in CAGE CLAMP Connectors 19 3 3 Display Elements 20 3 4 Operating Elements 20 3 5 Schematic Diagram 21 3 6 Technical...

Page 4: ...s Environments 37 7 1 Marking Configuration Examples 38 7 1 1 Marking for Europe According to ATEX and IECEx 38 7 1 2 Marking for the United States of America NEC and Canada CEC 42 7 2 Installation Regulations 45 7 2 1 Special Notes Regarding Explosion Protection 45 7 2 2 Special Notes Regarding ANSI ISA Ex 47 List of Figures 48 List of Tables 49 Ende der Liste für Textmar ke Verzeichnis_vor ne ...

Page 5: ... 750 xxxx 040 000 27 mod_1468502299549_21 docx 216892 1 The I O module 750 1405 040 000 shall only be installed and operated according to the instructions in this manual in the system description for the WAGO I O SYSTEM 750 XTR and in the manual for the used fieldbus coupler controller Consider power layout of the WAGO I O SYSTEM 750 XTR In addition to these operating instructions you will also ne...

Page 6: ... 5 4 All e Serien Allgemei ne Module Sicherheits und sonstige Hi nweise Vorsicht Vorsicht _War nung vor Personenschäden allgemein_ Erläuterung 13 mod_1343310028762_21 docx 101038 1 Personal Injury Indicates a low risk potentially hazardous situation which if not avoided may result in minor or moderate injury Pos 12 5 5 All e Serien Allgemei ne Module Sicherheits und sonstige Hi nweise Achtung Acht...

Page 7: ...emei ne Module Ü berschriften Ebene 2 Schriftkonventi onen Ü berschrift 2 23 mod_1435647186005_21 docx 184814 2 1 1 5 Font Conventions Pos 12 10 Alle Serien Allgemeine M odul e Rechtliches Allgemeines Schriftkonventi onen 3 mod_1221059521437_21 docx 21714 1 Table 2 Font Conventions Font Type Indicates italic Names of paths and data files are marked in italic type e g C Program Files WAGO Software ...

Page 8: ...es implemented on WAGO I O SYSTEM 750 devices may only be carried out by electrical specialists with sufficient knowledge in automation The specialists must be familiar with the current norms and guidelines for the devices and automated environments All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming Pos null Serie ...

Page 9: ...or repaired by the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Repairs Changes to the hardware or software that are not described in the operating instructions Improper use of the components Further details are given in the contractual agreements Please send your request for modified and new hardware or software configurations ...

Page 10: ...1485262995837_0 docx 404006 1 Pos null Alle Serien Allgemei ne Modul e Ü berschriften Ebene 5 Ver packung Ü berschrift 5 32 mod_1537447044202_21 docx 501662 5 1 2 1 4 1 2 Packaging Pos null Alle Serien Allgemei ne Modul e R echtliches Allgemeines Verpackung 32 mod_1537446786416_21 docx 501653 1 Packaging contains materials that can be reused PPWD 94 62 EU and 2004 12 EU packaging guidelines apply ...

Page 11: ... outside of the enclosure Offer adequate protection against UV irradiation Guarantee mechanical stability Restrict access to authorized personnel and may only be opened with tools Pos null Alle Serien Allgemei ne Modul e Sicherheits und sonstig e Hinweise Gefahr Gefahr Trennvorrichtung und Ü berstromschutz 33 mod_1543915978439_21 docx 512267 1 Ensure disconnect and overcurrent protection The devic...

Page 12: ...evice module e g in the event of deformed contacts Pos 15 16 3 Alle Serien Allgemeine M odul e Sicherheits und sonstige Hinweise Achtung Achtung Geräte vor kriechenden und isoli erenden Stoffen schützen 6 mod_1260181036216_21 docx 46747 1 Protect the components against materials having seeping and insulating properties The components are not resistant to materials having seeping and insulating pro...

Page 13: ...vices please ensure that environmental factors personnel work space and packaging are properly grounded Pos 15 17 Serie 750 WAGO I O SYSTEM Wichtig e Erl äuter ung en alte Struktur Sicher heits und sonstige Hi nweise Achtung Achtung XTR Isolationspr üfung en mit DC durchführen 15 mod_1370843209441_21 docx 122210 1 Use only direct current DC for insulation testing Both the system voltage and field ...

Page 14: ...x 27080 1 Each input channel has a RC noise rejection filter with a time constant of 3 0 ms Pos 18 1 7 Serie 750 WAGO I O SYSTEM Gerätebeschrei bung alte Str uktur Ei nleitung I O Beschreibung DI I O Beschr eibung 750 x4xx DI H SS positi vschaltend 24 V 3 mod_1233831724648_21 docx 27231 1 The I O module inputs provide high side switching If the 24 V potential for field power is switched to an inpu...

Page 15: ... O SYSTEM Wichtig e Erl äuter ung en alte Struktur Sicher heits und sonstige Hi nweise Hi nweis Hinweis XTR Mischbetrieb XTR Standard 15 mod_1367496420828_21 docx 118326 1 Mixed operation Mixed operation standard XTR modules within a node is possible when groups of modules are electrically isolated on the field side i e electrically isolated power supply Pos 18 1 16 Serie 750 WAGO I O SYSTEM Wicht...

Page 16: ...5 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung alte Str uktur Ansicht Ansicht Push in CageCl amp _Legende mit LEDs 15 mod_1370852562803_21 docx 122213 1 Table 3 Legend for Figure View Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Elements 3 Data contacts Device Description Connectors 4 Push in CAGE CLAMP connectors Device Descrip...

Page 17: ...f cleaning gold spring contacts Figure 2 Data Contacts Pos 18 9 2 Serie 750 WAGO I O SYSTEM Wichtige Erläuterungen alte Str uktur Sicherheits und sonstige Hinweise Achtung Achtung I O Module nicht auf Gol dfeder kontakte legen 7 mod_1266318463636_21 docx 50695 1 Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to avoid soili...

Page 18: ...acts Pos 18 13 2 Serie 750 WAGO I O SYSTEM Gerätebeschr eibung alte Struktur Anschl üsse Leistungskontakte 2 LK Messer Feder Ei nleitung 15 mod_1371721641099_21 docx 123714 1 The I O module 750 1405 040 000 has 2 self cleaning power jumper contacts that supply and transmit power for the field side The contacts on the left side of the I O module are designed as blade contacts and those on the right...

Page 19: ...nwechsel 3 mod_1221108045078_0 docx 21810 1 Pos 18 15 Serie 750 WAGO I O SYSTEM Gerätebeschr eibung alte Struktur Anschl üsse Push in CAGE CLAMP Anschlüsse Ü berschrift 3 15 mod_1370519905692_21 docx 122018 3 1 3 2 3 Push in CAGE CLAMP Connectors Pos 18 16 Serie 750 WAGO I O SYSTEM Gerätebeschr eibung alte Struktur Anschl üsse D I Anschl üsse 750 140x 16 D I Push in CAGE CLAMP 3 mod_1232518694593_...

Page 20: ... Input DI 1 Signal voltage 1 2 State DI 2 2 Off Input DI 2 Signal voltage 0 Green Input DI 2 Signal voltage 1 15 State DI 15 15 Off Input DI 15 Signal voltage 0 Green Input DI 15 Signal voltage 1 16 State DI 16 16 Off Input DI 16 Signal voltage 0 Green Input DI 16 Signal voltage 1 Pos 18 20 Alle Serien Allgemeine M odul e Überschriften Ebene 2 Bedienelemente Überschrift 2 4 mod_1239191655456_21 do...

Page 21: ...ft 2 4 mod_1240984441312_21 docx 31967 2 1 3 5 Schematic Diagram Pos 18 24 Serie 750 WAGO I O SYSTEM Gerätebeschr eibung alte Struktur Schematische Schaltbilder DI Schematisches Schaltbild 750 140x_0040 xxxx 16 DI HSS C AGE C LAM P 15 mod_1369133108090_21 docx 119986 1 Figure 6 Schematic Diagram Pos 18 25 D okumentati on allgemei n Gli ederungsel emente Seitenwechsel 3 mod_1221108045078_0 docx 218...

Page 22: ...Power Supply Table 8 Technical Data Power Supply Current consumption system voltage max Approx 25 mA Current consumption power jumper contact typ 24 VDC Voltage supply via power jumper contacts under laboratory conditions for ambient operating temperature 40 C 55 C for ambient operating temperature 55 C 70 C 24 VDC power supply via SELV PELV power supply unit 18 V 31 2 V 17 4 V 31 2 V 18 V 28 8 V ...

Page 23: ...ection 0 25 mm 1 5 mm AWG 24 16 Stripped lengths 8 mm 9 mm 0 33 in Table 12 Technical Data Power Jumper Contacts Power jumper contacts Blade spring contact self cleaning hard gold plated Table 13 Technical Data Data Contacts Data contacts Slide contact self cleaning hard gold plated Pos 18 27 6 Serie 750 WAGO I O SYSTEM Gerätebeschr eibung alte Struktur Technische D aten VS Variabl ensteuerung Tec...

Page 24: ...ove sea level without temperature derating with temperature derating max 0 m 2000 m 2000 m 5000 m 0 5 K per 100 m 5000 m Resistance to harmful substances Acc to IEC 60068 2 42 and IEC 60068 2 43 Maximum pollutant concentration at relative humidity 75 SO2 25 ppm H2S 10 ppm Short term condensation acc class 3K7 IEC EN 60721 3 3 permitted applying E DIN 40046 721 3 except wind driven precipitation wa...

Page 25: ... 1405 040 000 I O modules Pos 18 30 8 Alle Serien Allgemeine M odul e Zulassungen Ex Zul assungen cULus cU Lus ANSI ISA 12 12 01 Cl ass I Di v2 ABCD T4 3 mod_1224054791812_0 docx 24014 1 CULUS ANSI ISA 12 12 01 Class I Div2 ABCD T4 Pos 18 30 9 1 Alle Serien Allgemeine M odul e Zul assungen Ex Zulassungen TÜ V ATEX TÜ V 17 ATEX 193969 X II 3G Ex ec IIC T4 Gc 29 mod_1488294038863_21 docx 410702 1 TÜ...

Page 26: ... 16 Standards and Rated Conditions for Explosion Protection Applications ATEX acc Directive 2014 34 EU General Requirements EN 60079 0 2012 A11 2013 Group II electrical equipment Equipment requirements in the types of protection EN 60079 7 2015 Electrical equipment in e type of protection with ec level of protection EN 60079 15 2010 Electrical equipment in the n type of protection with nC level of...

Page 27: ...373 Random vibration Category 1 classes A and B Shock 5g 30 ms Category 1 classes A and B Environmental Requirements EN 61850 3 Achieved EN 60721 3 1 1K5 except precipitation and ice formation EN 60721 3 3 3K7 except wind driven precipitation water and ice formation EN 60870 2 2 C3 except wind driven precipitation and ice formation EN 50155 TX 40 70 C Shipbuilding Mechanical Climatic Environmental...

Page 28: ...gh frequency Electromagnetic Fields EN 61000 4 3 EN 60255 26 IEEE C37 90 2 20 V m 80 MHz 1 GHz 10 V m 1 GHz 3 GHz Fast Electrical Transient Disturbances Burst EN 61000 4 4 EN 60255 26 IEEE C37 90 1 4 kV Surge Voltage Surge EN 61000 4 5 EN 60255 26 1 kV conductor conductor 2 kV conductor ground Conducted Disturbances Induced by High frequency Fields EN 61000 4 6 EN 60255 26 10 V 150 kHz 80 MHz Magn...

Page 29: ...ruptions and Voltage Fluctuations to DC Supply Inputs EN 61000 4 29 EN 60255 26 Standard not applicable Harmonics Shipbuilding Max 2 W DC 3 Veff AC 10 to 15th harmonic 10 1 for 15th to 100th harmonic 1 for 100th to 200th harmonic The list of ship certifications issued is available in the section Approvals To ensure proper function of inputs in the event of line frequency disturbances in accordance...

Page 30: ... dB µV m AV 3 GHz 6 GHz Shipbuilding Class B 80 dB µV m 50 dB µV m QP 150 kHz 300 kHz 50 dB µV m 34 dB µV m QP 0 3 MHz 30 MHz 54 dB µV m QP 30 MHz 2 GHz 24 dB µV m QP 156 MHz 165 MHz Shipbuilding Class A 80 dB µV m 50 dB µV m QP 150 kHz 30 MHz 60 dB µV m 54 dB µV m QP 30 MHz 100 MHz 54 dB µV m QP 100 MHz 2 GHz 24 dB µV m QP 156 MHz 165 MHz Conducted Emission of Interference Line Connection AC Volt...

Page 31: ...hnanwendungen EN 50155 XTR 28 mod_1486482984774_21 docx 405384 1 Table 20 Standards and Rated Conditions for Rail Applications EN 50155 Class Standard Compliance 4 1 Rated Operating Conditions 4 1 1 Altitude above sea level AX EN 50125 1 4 1 2 Ambient operating temperature TX 4 1 3 Shock and vibration 1A and 1B EN 61373 4 1 4 Relative humidity 95 coated PCBs 5 1 Power Supply 5 1 1 1 Master voltage...

Page 32: ...DI 4 digital input channel 4 DI 5 Signal state DI 5 digital input channel 5 DI 6 Signal state DI 6 digital input channel 6 DI 7 Signal state DI 7 digital input channel 7 DI 8 Signal state DI 8 digital input channel 8 Table 22 Input Bits 8 15 Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 DI 16 DI 15 DI 14 DI 13 DI 12 DI 11 DI 10 DI 9 DI 9 Signal state DI 9 digital input channel 9 DI 10 Sign...

Page 33: ...ch the blade contacts Pos 24 3 Serie 750 WAGO I O SYSTEM Wichtige Erläuterungen al te Str uktur Sicherheits und sonstige Hinweise Achtung Achtung I O Module nur in vorgesehener R eihenfolge stecken 6 mod_1256194177073_21 docx 43429 1 Insert I O modules only from the proper direction All I O modules feature grooves for power jumper contacts on the right side For some I O modules the grooves are clo...

Page 34: ...573_21 docx 43426 1 Do not work when devices are energized High voltage can cause electric shock or burns Switch off all power to the device prior to performing any installation repair or maintenance work Pos 24 10 Serie 750 WAGO I O SYSTEM Wichtig e Erl äuter ung en alte Struktur Sicher heits und sonstige Hi nweise Achtung Achtung XTR nicht unter 20 C verdrahten oder umstecken 15 mod_136755989518...

Page 35: ... possibly subsequent I O module are established Pos 24 12 Serie 750 WAGO I O SYSTEM Monti eren D emonti eren XTR I O Modul entfernen 28 mod_1486551166032_21 docx 405491 3 1 5 2 2 Removing the I O Module 1 Remove the I O module from the assembly by pulling the release tab Figure 9 Removing the I O Module Example Electrical connections for data or power jumper contacts are disconnected when removing...

Page 36: ...Do not connect more than one conductor at one single connection If more than one conductor must be routed to one connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals Terminate both solid and stranded or ferruled conductors by simply pushing them in no tool required For all other types of conductors Push in CAGE CLAMP must be opened for c...

Page 37: ...1 docx 27500 1 The WAGO I O SYSTEM 750 electrical equipment is designed for use in Zone 2 hazardous areas and shall be used in accordance with the marking and installation regulations The following sections include both the general identification of components devices and the installation regulations to be observed The individual subsections of the Installation Regulations section must be taken in...

Page 38: ...on Examples Pos 29 5 All e Seri en Allgemei ne Module Ü berschriften Ebene 3 Kennzeichnung für Eur opa g emäß ATEX und IECEx Ü berschrift 3 29 mod_1493822925932_21 docx 420432 3 1 7 1 1 Marking for Europe According to ATEX and IECEx Pos 29 6 Serie 750 WAGO I O SYSTEM Einsatz in Ex Ber eichen Beispiel bedruckung ATEX und IEC Ex_TUEV07_2017 14 mod_1360569228625_21 docx 111294 1 Figure 11 Marking Exa...

Page 39: ... of the enclosure without a dust layer Dc Equipment protection level EPL Mining I Equipment group Mining M2 Category High level of protection Ex Explosion protection mark d Type of protection Flameproof enclosure I Explosion group for electrical equipment for mines susceptible to firedamp Mb Equipment protection level EPL Gases II Equipment group All except mining 3 G Category 3 Zone 2 Ex Explosio...

Page 40: ... 8 Serie 750 WAGO I O SYSTEM Einsatz in Ex Ber eichen Beispiel bedruckung ATEX und IEC Ex_TUEV12_Ex i_2017 14 mod_1360569320118_21 docx 111298 1 Figure 13 Marking Example for Approved Ex i I O Module According to ATEX and IECEx Figure 14 Text Detail Marking Example for Approved Ex i I O Module According to ATEX and IECEx ...

Page 41: ...l of protection with electrical circuits which present a very high level of protection Ex Explosion protection mark d Type of protection Flameproof enclosure ia Ma Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety electrical circuits I Explosion group for electrical equipment for mines susceptible to firedamp Mb Equipment protection level EPL Gases II...

Page 42: ...ccording to NEC Pos 29 11 Serie 750 WAGO I O SYSTEM Ei nsatz i n Ex Bereichen Beispi elbedruckung und Textdetail N EC 500_2017 14 mod_1360580302684_21 docx 111353 1 Figure 16 Text Detail Marking Example According to NEC 500 Table 25 Description of Marking Example According to NEC 500 Marking Description CL I Explosion protection gas group DIV 2 Area of application Grp A B C D Explosion group gas g...

Page 43: ...ic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Pos 29 14 Serie 750 WAGO I O SYSTEM Ei nsatz i n Ex Bereichen Beispi elbedruckung und Textdetail N EC 506_2017 29 mod_1497865583656_21 docx 424742 1 Figure 18 Text Detail Marking Example for Approved Ex i I O Module According to NEC 506 Table 27 Description of Marking Example for Approved Ex i I ...

Page 44: ...on protection mark nA Type of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL X Symbol used to denote specific conditions of use Gases Ex Explosion protection mark nA Type of protection ia Ga Type of protection and equipment protection lev...

Page 45: ...ity of the WAGO I O SYSTEM 750 hereinafter product WARNING DO NOT REMOVE OR REPLACE FUSED WHILE ENERGIZED WARNING DO NOT DISCONNECT WHILE ENERGIZED WARNING ONLY DISCONNECT IN A NON HAZARDOUS AREA Before using the components check whether the intended application is permitted in accordance with the respective printing Pay attention to any changes to the printing when replacing components The produc...

Page 46: ...entiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases The circuit is disconnected from the power supply The area is known to be non hazardous Outside the device suitable measures must be taken so that the rated voltage is not exceeded by more than 40 due to transient faults e g when powering the field supply Produ...

Page 47: ...d to connect to external antenna 758 910 WARNING Product components with fuses must not be fitted into circuits subject to overloads These include e g motor circuits WARNING When installing I O module 750 538 Control Drawing No 750538 in the manual must be strictly observed Pos 29 22 D okumentati on allgemei n Gli ederungsel emente Leerabsatz 2Z 3 mod_1224662755687_0 docx 24460 1 Pos 29 23 D okume...

Page 48: ... CLAMP 36 Figure 11 Marking Example According to ATEX and IECEx 38 Figure 12 Text Detail Marking Example According to ATEX and IECEx 38 Figure 13 Marking Example for Approved Ex i I O Module According to ATEX and IECEx 40 Figure 14 Text Detail Marking Example for Approved Ex i I O Module According to ATEX and IECEx 40 Figure 15 Marking Example According to NEC 42 Figure 16 Text Detail Marking Exam...

Page 49: ...s 23 Table 15 Technical Data Climatic Environmental Conditions 24 Table 16 Standards and Rated Conditions for Explosion Protection Applications 26 Table 17 Climatic and Mechanical Environmental Conditions and Shipbuilding 27 Table 18 EMC Immunity to Interference 28 Table 19 EMC Emission of Interference 30 Table 20 Standards and Rated Conditions for Rail Applications EN 50155 31 Table 21 Input Bits...

Page 50: ...Pos 36 D okumentation allgemei n Einband Einband R ückseite alle D okumente CI 2017 28 mod_1486477503580_21 docx 405394 1 WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastraße 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com Ende der Liste für Textmar ke Ei nband_hinten ...

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