WAGNER Wildcat 18-40, Service Manual, Page: 3 / 100

3
40 ccm - 300 ccm .
SERVICE MANUAL
EDITION 01/2012 PART NO. DOC367866
Contents
1 ABOUT THESE INSTRUCTIONS 5
1.1 Languages 5
1.2 Warnings, notes and symbols in these instructions 6
2 GENERAL SAFETY INSTRUCTIONS 7
2.1 Safety instructions for the operator 7
2.1.1 Electrical equipment 7
2.1.2 Personnel qualifi cations 7
2.1.3 A safe work environment 7
2.2 Safety instructions for staff 7
2.2.1 Safe handling of WAGNER spray units 8
2.2.2 Earth the unit 8
2.2.3 Paint hoses 8
2.2.4 Cleaning 9
2.2.5 Handling hazardous liquids, varnishes and paints 9
2.2.6 Touching hot surfaces 9
2.3 Correct use 9
2.4 Use in an explosion hazard area 10
2.4.1 Correct use 10
2.4.2 Explosion protection identifi cation 10
2.4.3 Identifi cation X 10
2.4.4 German regulations and guidelines 11
3 GUARANTEE AND CONFORMITY DECLARATIONS 12
3.1 Important notes on product liability 12
3.2 Guarantee claim 12
3.3 CE-conformity 13
4 PRODUCT DESCRIPTION 14
4.1 Modular structure 14
4.2 Date 15
4.2.1 Materials of the parts transporting paint 15
4.2.2 Recommended V-packings 15
4.2.3 Technical data 16
4.2.3.1 Technical Data for Wildcat, Puma 16
4.2.3.2 Technical data for Leopard, Jaguar and Tiger 17
5 REPAIRS 18
5.1 Tools, test devices and assembly aids 18
5.2 Dismantling / mounting 19
6 FUNCTIONAL TEST 20
6.1 Field-test preparation 20
6.2 Dead point test 20
6.3 Pump running-in 20
6.4 Testing air motor for air leaks 21
6.5 Testing pump for fl uid leaks 21
6.6 Function test 22
6.7 Test data table 23