background image

1

Power cord ground must remain intact.  Do
not clip off ground pole on plug to fit a non-
grounded socket.  Static build up will result
which may cause an explosion.

WARNING

Figure 4

SET-UP

SET-UP VM 200  POWER PACK:

1.

GM 2000  EAC Socket Outlet

2.

Ground Connection Knob

3.

Fuse

4.

On/Off Switch

5.

On/Off Indicator Lamp (Green)

6.

High Voltage Indicator Lamp (Red)

7.

Grounding Cable

8.

Ground Washer

9.

GM 2000 EAC Connecting Cable

Step 1:  Attach the grounding cable (7). Remove the ground
connection knob (2) and the ground washer (8). Put the ring
terminal end of the grounding cable on the grounding stud
and replace the ground washer (8) and the ground connec-
tion knob (2) securely. The end of the grounding cable with
the spring clip is to be attached to the object being sprayed.

Step 2:  Attach the GM2000 EAC Connecting Cable (9) to
the Socket Outlet (1) on the Power Pack. Secure the cable
in place by screwing the nut onto the threads of the power
pack cable receptor.

Step 3:  Plug power cord into a grounded 110 volt outlet.

POWER PACK

OPERATION

1.

Set the VM 200  Power Pack Switch to the “I” position
(the green light turns on)

2.

Adjust the fluid pressure to achieve maximum atomi-
zation.

3.

If air assist is used, adjust air pressure regulator
between 10 & 30 psi.

4.

Be sure all items within the spray area are well grounded
— Refer back to Warnings — Electrostatic arcing may
cause fire/explosion.

5.

Test spray pattern and finish on a sample surface.
Keep the spray 8 - 12 inches away from the work
surface. Readjust fluid and/or air pressure to achieve
the optimum atomization and spray pattern.

6.

Use the Air Adjustment Knob (located at rear of the
spray gun) to control the volume of air.  For additional
fine tuning rotate tip nut. (Round tip only).

7.

For best results, move the entire arm while spraying,
not just the wrist.

8.

When Power Pack is turned on and the trigger on the
spray gun is pulled, both the green light and the red
light will be lit. The red light indicates the high voltage
is on.

9.

The electrostatic On/Off Switch  is to be turned off
when spraying into corners. With this switch in the “Off”
position, the red light on the Power Pack will not be lit.
(If the red light is lit with the electrostatic switch in the
“Off” position, DO NOT USE - TAKE TO AN AUTHOR-
IZED SERVICE CENTER FOR REPAIR.)

10. Lock the trigger on the spray gun after each use by

turning the trigger lock knob (located at the rear of the
spray gun) all the way to the right until it stops.

NOTE: The GM2000 EAC spray gun has a two-
stage trigger:

1.

Pulling the trigger part way - Only the air is on.

2.

Pulling the trigger all the way - Both air and fluid
are on.

10

2

1

3

4

5

6

9

Summary of Contents for Stati-Kit 2000 0292003

Page 1: ...0292003 R 2000 T M R ELECTROSTATIC SPRAYING SYSTEM APPROVED FOR ELECTROSTATIC FINISHING APPLICATION POWER PACK VM 200 SPRAY GUN P N 0179637 GM 2000 EAC P N 0179673 AIR HOSE P N 0128510 FLUID HOSE P N...

Page 2: ...ATIONS 7 INTRODUCTIONS 7 GENERAL DESCRIPTION 8 MOUNTING ARRANGEMENT 9 SET UP 9 OPERATION 10 CLEAN UP 11 TIP CHANGE 12 FILTER REPLACEMENT 13 FRONT REAR PACKING REPLACEMENT 13 TROUBLE SHOOTING 14 15 PAR...

Page 3: ...g symbols pay particular attention and make certain to heed the safeguard Important safety information indicates a hazard which may cause serious injury or loss of life WARNING CAUTION Important infor...

Page 4: ...om outlet before flushing out the gun cleaning or replacing parts on the gun such as changing tips 4 Explosion or fire Solvent and paint fumes can ex plode or ignite causing property damage and or se...

Page 5: ...amaged hose NEVER put hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger when cleaning changing tips or leaving unattended Some spray p...

Page 6: ...e hand surgeon may be advisable Read all instructions and safety precautions before oper ating Comply with all appropriate local state and national codes governing ventilation fire prevention and oper...

Page 7: ...A high DC voltage up to 80 kV applied across the grounded compo nent and the electrode fitted to the gun body generates an electric field and applies a negative charge to the paint particles These re...

Page 8: ...nob clockwise until it closes slowly turn knob counterclockwise until ade quate air flow results AIR CONTROL KNOB TRIGGER LOCK SPRAY GUN BODY HANDLE WITH HIGH VOLT AGE GENERATOR PAINT FILTER TRIGGER T...

Page 9: ...4mm lockwashers 3 and socket head screws 4 2 Place the power pack mounting bracket assembly on any 1 diameter tube preferably as illustrated below 3 Align support clamps 5 with mounting bracket 1 usin...

Page 10: ...pressure regulator between 10 30 psi 4 Besureallitemswithinthesprayareaarewellgrounded Refer back to Warnings Electrostatic arcing may cause fire explosion 5 Test spray pattern and finish on a sample...

Page 11: ...as been completed all cleaning materials have been removed from spray area and spray area is free of any vapors produced by the cleaning operation If defects in the equipment are found DO NOT use unti...

Page 12: ...paint channel of spray gun body F See Fig 8 Place air cap H on tip G fitting lugs of air cap into grooves of tip insert Mount air cap H onto spray gun body until past the tip security lever Adjust des...

Page 13: ...9 Assemble in reverse order MAINTENANCE WARNING FILTER REPLACEMENT AND CLEANING 10 8 12 10 11 13 9 14 15 16 C B D E F G A 7 6 11 Figure 10 Figure 9 Figure 12 13 5 3 Figure 11 1 4 2 FRONT PACKING ADJUS...

Page 14: ...ator or Power Pack need service Plugged spray tip Worn or faulty tip Paint too thick Uneven air distribution at tip nut Object not grounded Cable not fitted properly Cable faulty High voltage generato...

Page 15: ...authorized service center Cause Solution No material at tip when trigger is pulled Material leaks at joint between gun body and gun barrel when trigger is pulled No material supply Gun filter blocked...

Page 16: ...1 Figure 9 16...

Page 17: ...spring 9994248 25 Compressing element EAC 0179488 26 Locking nut 0179356 27 Double socket 9994627 28 Air hose 0128510 30 Connection adapter BSP 1 4 9983226 31 Connecting cable Call Factory 32 Connect...

Page 18: ...021 50 0128561 26 50 026 50 0128562 31 50 031 50 0128563 36 50 036 50 Accessories 0088154 Fluid Pressure Gauge Round Tip Orifice Size Part Tip 001 Volume 250 PSI Number Marking Inch oz Min G P M 0132...

Page 19: ...19...

Page 20: ...ies of the original manufacturers Wagner Spray Tech Corporation will provide the purchaser with reasonable information and assistance in making claims to the original manufacturers under their warrant...

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