WAGNER SprayPackE Operating Manual Download

Page: 29 / 76

VERSION 01/2020

ORDER NUMBER DOC2397091

SprayPackE

5.9

COMPONENTS OF SPRAYPACKE

Description

Order no.

MCE Master Control:

2373526

Control unit for 10x EPG S2 and 2x EPG-Sprint X,

gap/height control and HU/VU movement

MCE Master Control with remote service:

2394086

Control unit for 10x EPG S2 and 2x EPG-Sprint X,

gap/height control and HU/VU movement with

remote service

CPE Central Power:

2373527

Module for power distribution and fuse protection

for movement technology

CPE-S Central Power (protective fence):

2374695

Module for power distribution and fuse protection for

movement technology with safety door connection

P_03712

Rack for SprayPackE:

2368913

Base rack for a maximum of 10 EPG S2 control units

The rack includes:
Complete air distributor for 10x EPG S2, 2x EPG-Sprint X

and 1x fluidization

Pneumatic input: 1" hose connection with 25 µm filter

and shut-off valve

Digital pressure indicator with pressure monitoring

Summary of Contents for SprayPackE

Page 1: ...SprayPackE Version 01 2020...

Page 2: ......

Page 3: ...14 4 1 3 Personnel Qualifications 14 4 2 Safety Instructions for the Personnel 15 4 2 1 Personal Safety Equipment 15 4 2 2 Safe Handling of WAGNER Powder Spray Devices 15 4 2 3 Grounding the Device 1...

Page 4: ...n Diagram for CSL710 Light Curtain and Pulse Generator 48 6 8 1 Grounding of CSL710 Light Curtains 49 6 9 Description of CSL710 Light Curtains 49 6 9 1 Function Keys on the Light Curtain Display 49 6...

Page 5: ...SSEMBLY AND DISPOSAL 67 12 ACCESSORIES 68 13 SPARE PARTS 69 13 1 How Can Spare Parts Be Ordered 69 13 2 Spare Parts List for MCE Control Unit 69 13 3 Spare Parts List for Maintenance Unit 70 13 4 Spar...

Page 6: ...INSTRUCTIONS Warning instructions in this manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions fall into the following...

Page 7: ...158 Spanish 2397094 Czech 2414159 Hungarian 2414161 The software documentation is available in the following languages Original software documentation Language Order no German 2397152 Translation of t...

Page 8: ...e potential risks associated with improper behavior as well as the necessary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on hi...

Page 9: ...iginal spare parts and accessories The operating personnel must be trained on the basis of this operating manual Follow the instructions in the operating manual 2 3 FOR USE IN POTENTIALLY EXPLOSIVE AR...

Page 10: ...ner International AG CH 9450 Altst tten Designed by WAGNER in Switzerland 50 60Hz P_03706 1 2 4 5 6 7 3 P_03746 1 2 4 5 6 7 3 Typ Type Serie Nr Serial No Eingangsspannung Input Voltage Eingangsleistun...

Page 11: ...openings of the powder coating booth The plate size corresponds to the standard category 100 mm 3 94 inches The label plates which must be attached are shown below High voltage In the control cabinet...

Page 12: ...12 VERSION 01 2020 ORDER NUMBER DOC2397091 SprayPackE Wear electrostatically conductive footwear Wear hearing protection Wear respirator Wear protective goggles...

Page 13: ...luences May only be maintained by skilled electricians or under their supervision With open housings the mains voltage poses a danger Operatedeviceinaccordancewiththesafetyregulationsandelectrotechnic...

Page 14: ...sure that there are no ignition sources such as naked flames sparks glowing wires or hot surfaces in the vicinity No smoking Maintain sufficient quantities of suitable fire extinguishers and ensure th...

Page 15: ...nmental protection regulations when disposing of powder lacquers Take the specified protective measures In particular wear safety goggles protective clothing and gloves as well as hand protection crea...

Page 16: ...stem Parts of the booth must be grounded in accordance with EN 12981 Ensure that all persons inside the working area are grounded e g that they are wearing static dissipative shoes Grounding cables mu...

Page 17: ...t be shut down and locked to prevent it from being switched back on Lock the compressed air supply and decompress the device Secure the device against being switched back on without authorization Use...

Page 18: ...Do not use any defective components Exclusively use accessories listed in Chapter 12 and that are assigned to the unit Before all work on the device and in the event of work interruptions Switch off t...

Page 19: ...option of storing and loading them for reproducible results A maximum of 20 powder spray guns can be controlled 5 2 DISPLAY AND OPERATING ELEMENTS 5 2 1 FRONT SIDE OF STRUCTURE 1 6 2 3 4 5 P_03707 Des...

Page 20: ...remote router Variouscablelengthsavailable seelistofcomponents 3 Network option Plastic cover in the basic version If necessary another data interface can be added 4 Fuse AC internal Fuse 2 AT AC DC...

Page 21: ...n self connection order no 2339373 Pin 1 brown 24 VDC MCE Pin 2 white D Out 24VDC cleaning start stop Pin 3 blue GND MCE Pin 4 black D In 24 VDC of PC cleaning ready Pin 5 green yellow ground 15 Light...

Page 22: ...01 2020 ORDER NUMBER DOC2397091 SprayPackE 5 3 FRONT SIDE OF STRUCTURE CPE CPE S 2 1 P_03816 Designation 1 Main switch 2 CPE closed with dummy plug 2 CPE S Blue illuminated button To reset when barrie...

Page 23: ...VAC for MCE Power supply for MCE output 3 Power supply for input Current input for entire SpraypackE system 3P N PE 230 400 V 50 60 Hz 4 Cover Not used with CPE type 5 Emergency stop output Cable glan...

Page 24: ...y for MCE 3 Power supply for input Current input for entire SpraypackE system 3P N PE 230 400 V 50 60 Hz 4 Safety door 2 Connection for safety door 2 safety switch 5 Emergency stop output Cable gland...

Page 25: ...tedintothehousingandconnectedinthehousing The rear panel can be released and folded down for this purpose P_03727 5 9 7 P_03728 Procedure 1 Loosen and unscrew screws 7x on the rear panel 2 Carefully f...

Page 26: ...nnel 1 open when triggered or device OFF X10 2 up to 2 5 mm K1 EMERGENCY STOP circuit Channel 1 open when triggered or device OFF X10 3 up to 2 5 mm K2 EMERGENCY STOP circuit Channel 1 open when trigg...

Page 27: ...table 2 21 VU1 No 1 Reciprocator 1 22 VU1 No 2 Reciprocator 2 31 EPG S2 No 1 Guns 1 and 2 32 EPG S2 No 2 Guns 3 and 4 33 EPG S2 No 3 Guns 5 and 6 34 EPG S2 No 4 Guns 7 and 8 35 EPG S2 No 5 Guns 9 and...

Page 28: ...kers are installed to protect the supply outputs If these trip the rear panel of the housing must be folded down Then the circuit breakers can be re activated P_03729 Description Value Description F1...

Page 29: ...emote service CPE Central Power 2373527 Module for power distribution and fuse protection for movement technology CPE S Central Power protective fence 2374695 Module for power distribution and fuse pr...

Page 30: ...ng between MCE and CPE P_03716 Ethernet connection cable M12 cable on 3 m RJ45 2355059 M12 cable on 5 m RJ45 2373612 M12 cable on 20 m RJ45 2331659 M12 cable on 40 m RJ45 2391315 P_00502 Interlock plu...

Page 31: ...ressed air valve 2395173 Valve connector type BI 11 mm Included in basic frame Connection cable for cleaning start stop connection 2397450 M12 plug 5 pin open end 20 m P_03720 Digital pressure sensor...

Page 32: ...tomatic guns Corona spray guns PEA C3 PEA C4 PEA C4 Twin PEA C3XL PEA C4XL Tribo spray guns PEA T3 Connection set EPG S2 2321529 CAN bus cable 0 6 m 1 97 ft 2320127 Mains cable 0 55 m 1 80 ft 241269 G...

Page 33: ...of two EPG Sprint X control units can be connected to an MCE system with manual guns Corona manual spray guns PEM X1 PEM C4 Tribo manual spray guns PEM T3 Sprint X manual spray set 2313689 comprising...

Page 34: ...G Sprint X and spray gun Hose 6 8 mm red 9982063 Feed air hose from EPG S2 EPG Sprint X to powder injector Hose 6 8 mm blue 9982062 Dosing air hose from EPG S2 EPG Sprint X to powder injector Powder h...

Page 35: ...pulses P_02188 Bracket set for encoder 2335512 P_03715 Connection cable for encoder for MCE Asof20m thespecialconnectioncablewitha0 5mm wire cross section must be used P_01958 10 m connection cable M...

Page 36: ...10 1590 20 S T 1590 mm 20 mm 80 beams 2390905 CSL710 1910 20 S T 1910 mm 20 mm 96 beams 2372503 CSL710 2390 20 S T 2390 mm 20 mm 120 beams 2388756 The CSL710 light curtain can be used for the height c...

Page 37: ...335595 M12 connection cable 8 pin plug coupling 10 m 2396684 M12 connection cable 8 pin plug coupling 20 m 2396685 Cable use Designation P_03730 1 CSL710 R20 receiver 2 CSL710 T20 transmitter 3 M12 co...

Page 38: ...d plug 305 mm 12 00 inch Weight Electrical Input voltage 100 240 VAC Frequency 50 60 Hz Power consumption of MCE 60 W Power relay switched 1000 W Back up fuse 10A gL gG Hardware Panel PC ARM A8 7 Memo...

Page 39: ...ange 5 40 C 41 104 F 5 15 3TECHNICAL DATA FOR MAXIMUM SPRAYPACKE CONFIGURATION 2x HU 1 sliding tables 250 W each Sliding table 2 groups with two units each 2x VU 1 reciprocators 750 W each Reciprocato...

Page 40: ...High voltage 2x 10 100 kV adjustable in 1 kV steps Corona current limitation 5 120 A adjustable in 1 A steps Tribo current measurement 0 5 A resolution 0 5 A Tribo current limits 0 5 A adjustable in 0...

Page 41: ...rent limitation 5 120 A adjustable in 1 A steps Tribo current measurement 0 5 A resolution 0 5 A Tribo current limits 0 5 A adjustable in 0 1 A steps Tribo current limitation greater than 12 A ATEX sw...

Page 42: ...content 0 1 mg m3 NOTICE Inadequate compressed air quality Danger of damage to the device Operate the control units only with the prescribed compressed air quality Only use the control unit with orig...

Page 43: ...is in a reliable state after it is assembled and commissioned 6 2 STORAGE CONDITIONS Until the point of assembly the SprayPackE must be stored in a dry location free from vibrations and with a minimum...

Page 44: ...S ON THE EPG S2 B A A A B B P_02420 B A B A Corona spray gun Corona spray gun Mains input terminal Signal ground e g from the powder tank Powder injector Mains output to next control unit Atomizing ai...

Page 45: ...PG S2 can be connected The CAN bus must be closed at the start and end B A A A B B B A A A B B B A A A B B B A A A B B B A A A B B B A A A B B B A A A B B B A A A B B B A A A B B B A A A B B P_03733 P...

Page 46: ...units can be connected to the MCE P_02568 B A A A B B EPG S2 B A A A B B EPG S2 B A A A B B EPG S2 B A A A B B EPG S2 EPG Sprint X EPG Sprint X P_03734 2 1 Mains input terminal Compressed air connect...

Page 47: ...ackE 6 7 PNEUMATIC CONNECTIONS IN RACK 1 6 2 5 4 3 P_03817 Designation 1 Digital pressure sensor 2 Air diffuser 3 Maintenance unit 4 Compressed air connection 1 at minimum 5 Air connection for fluidiz...

Page 48: ...RCSL710LIGHTCURTAINANDPULSEGENERATOR A light curtain is needed in order for light height control to work The encoder is used to synchronize the conveyor The connection cable pos 7 length 30 m order no...

Page 49: ...lock and must be connected to the grounded portal or nearest ground via a grounding cable Note The hex socket head screw on the sliding nut must be tightened such that the red layer of lacquer is pier...

Page 50: ...ashing Internal error OFF Sensor not ready 2 yellow ON All active beams free lit up permanently with function reserve Flashing Internal error OFF 1 beam interrupted object detected 6 9 3 LEDS ON TRANS...

Page 51: ...ious symbol check by pressing the key This mode allows you to reject the current value or option parameter by pressing the key P_02481 Return to selection menu function You access this symbol from the...

Page 52: ...Teach 5 Reset Reset 6 Factory Settings Factory setting 7 Factory Settings Factory setting 8 Factory Settings Factory setting 9 Factory Settings Factory setting 10 Display goes dark for one second the...

Page 53: ...ion Language English German French Italian Spanish Operating mode Process mode Alignment Brightness Off Dark Normal Bright Dynamic Time unit s Enter value min 1 max 240 Step Button Menu Description 1...

Page 54: ...adaptations it is well worth running another Teach for the optimum light output 6 10 3 DIGITAL IO MENU 6 10 3 1 MEASURING OPERATION A switch is now made back into the measuring operation with the sam...

Page 55: ...nversion Normal Inverted IO pin6 Teach in height Run Exit IO pin7 Area logic AND OR Start beam Enter value min 1 0001 max 1774 End beam Enter value min 1 0024 max 1774 6 10 3 2 INDIVIDUAL SEGMENT MEAS...

Page 56: ...Area output Select pin2 as output 10 Area output Save pin2 as output 11 IO function 12 Inversion 13 Normal Select normal 14 Normal Save normal 15 Inversion 16 Area logic 17 OR Select logic 18 OR Save...

Page 57: ...on into 4 non overlapping segments of the same height 1 80 P_03736 1 20 21 40 41 60 61 80 Output 4 IO pin7 Output 3 IO pin6 Output 2 IO pin5 Output 1 IO pin2 Note Forthemulti segmentmeasuringoperation...

Page 58: ...es out This should now be checked on all 4 segments Note If no segments have yet been configured only inputs 2 and 3 are activated The gap control does not shut down guns in the gaps because the activ...

Page 59: ...ng of a work piece are electroconductive suspension for the work piece that is to be coated grounding of the powder coating booth transport and suspension equipment to be provided on site in accordanc...

Page 60: ...rounding cable with booth and signal ground 3 Connect grounding cable to an uncoated metal part of the booth 4 Remove all paint from hooks and other hanger parts 5 Do not wear insulating gloves 6 Wear...

Page 61: ...to 11 and pin 16 only carry 24 V DC control voltage and are supplied by the MCE Applying an external voltage to these pins will destroy the MCE Pins 10 11 12 13 and 14 15 are used to control external...

Page 62: ...K signal If using bridge remove 7 24 VDC digital input 10 mA Conveyor running signal 8 24 VDC digital input 10 mA Powder center ready signal If using bridge remove 9 24 VDC digital output Guns ON Spra...

Page 63: ...ance with Chapter 8 2 4 commissioning is carried out in accordance with Chapter 6 7 3 CONTROLLABLE SPRAY GUNS Two powder spray guns can be connected to the EPG S2 control unit These two guns are contr...

Page 64: ...r Ensure that there is adequate ventilation by leaving on the exhaust system 8 1 3 CLEANING PROCEDURES The cleaning intervals should be adapted by the operator depending on the level of use and if nec...

Page 65: ...intenance Carry out safety checks in accordance with Chapter 8 2 4 8 2 3 MAINTENANCE PROCEDURES The maintenance intervals should be adapted by the operator depending on the level of use and if necessa...

Page 66: ...ife and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Spare parts chapter and...

Page 67: ...nes have actually been interrupted and have been depressurized and or de energized if necessary The empty system should be thoroughly cleaned In particular fire loads such as unused lacquers in exhaus...

Page 68: ...s connection cable 0 6 m 1 97 ft 1 2320128 CAN bus connection cable 2 0 m 6 56 ft 1 2320129 CAN bus connection cable 5 0 m 16 40 ft 1 2320130 CAN bus connection cable 10 0 m 32 81 ft 1 2328556 CAN bus...

Page 69: ...the following spare parts lists Wearing parts Wearing parts are not included in the warranty terms Included in service set Not part of standard equipment however available as special accessory Explan...

Page 70: ...DOC2397091 SprayPackE 13 3 SPARE PARTS LIST FOR MAINTENANCE UNIT P_03741 Order no Designation 1 2395065 Maintenance unit complete 13 4 SPARE PARTS LIST FOR AIR DIFFUSER P_03742 Order no Designation 1...

Page 71: ...71 VERSION 01 2020 ORDER NUMBER DOC2397091 SprayPackE 13 5 SPARE PARTS LIST FOR DIGITAL PRESSURE SENSOR P_03743 Order no Designation 1 2395114 Digital pressure sensor...

Page 72: ...2010 EN 61000 6 4 2007 A1 2011 EN ISO 13849 1 2015 EN ISO 9001 2008 EN 62061 2005 A1 2013 A2 2015 EN 60204 1 2006 A1 2009 B 2010 EN 61000 6 2 2005 B 2011 Applied national technical standards and speci...

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Page 76: ...ts powder wagner group com www wagner group com CERTI F I E D Document No 11219089 Version A Order no 2397091 Edition 01 2020...

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