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WAGNER PROTEC 60-240 Original Operating Manual Download Page 59

59

VERSION 01/2020

ORDER NUMBER DOC2340282

IceBreaker 150-300 cm

3

 

14.5  OVERVIEW OF THE TIGER TC COMPONENTS (FOR VERSION WITH STROKE 

SENSOR)

B_05135

1

3

70 Nm;
52 lbft

2

4

5

5

*

70 Nm;
52 lbft

Designation

 

 

 

Order no.

Order no.

1

Piston pump

2344802

2344811

2

Air motor

2329627

3

Fluid section

2344800

2344809

4

Connection set for air motor - fluid section

2350038

Grounding cable, complete

236219

10 Molykote  DX grease

9992616

Tightening torque for air motor/fluid section

70 Nm; 52 lbft

70 Nm; 52 lbft

Summary of Contents for PROTEC 60-240

Page 1: ...PROTEC 95 150 PROTEC 72 200 PROTEC 60 240 Tiger 72 300 Icebreaker Piston Pumps Protective Coating PC Flow rate 150 cm 3 300 cm 3 Version 01 2020 B_07657 ...

Page 2: ......

Page 3: ...uipment 12 4 1 2 A Safe Work Environment 12 4 1 3 Personnel Qualifications 13 4 2 Safety Instructions for the Personnel 14 4 2 1 Personal Safety Equipment 14 4 2 2 Safe Handling of WAGNER Spray Devices 14 4 2 3 Grounding the Device 15 4 2 4 Product hose 16 4 2 5 Cleaning and Flushing 16 4 2 6 Touching Hot Surfaces 18 4 2 7 Maintenance and Repair 18 4 2 8 Protective and Monitoring Equipment 18 5 DE...

Page 4: ... supply lines 54 6 6 Grounding 55 6 7 Commissioning 57 7 OPERATION 58 7 1 Training the Operating Personnel 58 7 2 Emergency Stop 58 7 3 Tasks 58 7 4 Pressure Relief Work Interruption 59 7 5 Basic Flushing 60 7 5 1 Filling with Working Product 61 8 CLEANING AND MAINTENANCE 61 8 1 Cleaning 61 8 1 1 Cleaning Personnel 61 8 1 2 Decommissioning and Cleaning 61 8 1 3 Long term Storage 61 8 2 Maintenance...

Page 5: ...nts For Version without Stroke Sensor 78 14 5 Overview of the Tiger TC Components For Version with Stroke Sensor 79 14 6 Air Motors 81 14 6 1 10 PROTEC Air Motor 81 14 6 2 Air Motor Regulator for PROTEC 81 14 6 3 12 Tiger Air Motor 81 14 6 4 Tiger Air Motor Regulator 81 14 6 5 Connection Sets For Version without Stroke Sensor 81 14 6 6 Connection Sets TC For Version with Stroke Sensor 81 14 6 7 Co...

Page 6: ...ng categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential danger Non observance may result in death or serious injury CAUTION Potentially dangerous situation Non observance may result in minor injury NOTICE Potentially dangerous situation Non observance may result in damage to property Notice Provides information about particular characte...

Page 7: ...th cleaning agent Flushing Internal flushing of paint wetted parts with flushing agent Product pressure generator Pump or pressure tank Personnel qualifications Trained person Is instructed in the tasks assigned to him her the potential risks associated with improper behavior as well as the necessary protective devices and measures Electrically trained person Is instructed by an electrician about ...

Page 8: ...ce with their classification in explosion class IIB WAGNER explicitly prohibits any other use The device may only be operated under the following conditions Use the device only to work with the products recommended by WAGNER Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be trained on the basis of this operating manual 2 3 FOR US...

Page 9: ...cated in Chapter 5 5 Check if the fluids and solvents used are compatible with the pump construction materials as indicated in Chapter 5 5 1 Use suitable device combinations packings valves etc Wear caused by abrasive working materials is not covered by the warranty Typical applications Application Steel processing industry Rail vehicle Shipbuilding Tank construction Pipeline construction Wind ene...

Page 10: ...2 IDENTIFICATION X The maximum surface temperature corresponds to the permissible product temperature This and the permissible ambient temperature can be found in Chapter 5 5 3 and 5 5 6 Technical data regarding the Jaguar Tiger and PROTEC pumps Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes into contact with metal In an explosive atmosphere knocking or pushin...

Page 11: ...ficient separating agent Periodically check that the pump is working smoothly paying special attention to the presence of air in the pumped fluid Filling and emptying Ignitable gas mixtures can form in the fluid section or product hoses if the pump must be emptied for maintenance and or repair purposes Empty and fill the device slowly and in a controlled manner Avoid potentially explosive atmosphe...

Page 12: ...electrical devices 4 1 2 A SAFE WORK ENVIRONMENT Danger due to dangerous fluids or vapors Severe or fatal injuries due to explosion danger or inhalation swallowing or contact with the skin or eyes Ensure that the floor in the working area is static dissipative in accordance with EN 61340 4 1 resistance must not exceed 100 MΩ Paint mist extraction systems ventilation systems must be fitted on site ...

Page 13: ...e required personnel qualifications 4 2 SAFETY INSTRUCTIONS FOR THE PERSONNEL Always observe the information in this manual particularly the safety instructions and the warning instructions Always follow local regulations concerning occupational safety and accident prevention regulations In electrostatics applications anyone who belongs to a risk group according to EMF Directive 2013 35 EU e g tho...

Page 14: ...0 Chapters 2 29 and 2 36 For shut down devices the check can be postponed until the next start up In the event of skin injuries caused by lacquer or flushing agents Note the lacquer or flushing agent that you have been using Consult a doctor immediately Danger due to recoil forces Actuating the trigger can causes strong recoil forces Thereby the user can lose his balance and injure himself when fa...

Page 15: ...ver run over by vehicles e g fork lift trucks or that the hoses are never put under pressure from the outside in any other way Ensure that the hoses are never kinked Observe maximum bending radii Ensure that no work is ever performed with a damaged hose Make sure that the hoses are never used to pull or move the device The electrical resistance of the product hose measured at both valves must be l...

Page 16: ...uct used depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and components of equipment Only electrically conductive tanks may be used for cleaning and flushing agents The tanks must be grounded An explosive gas air mixture forms in closed tanks Never spray into a closed tank when using solvents for flushing External Cleaning When cleaning the ...

Page 17: ...isted in Chapter 13 and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect the control unit from the mains Observe the operating and service manual for all work 4 2 8 PROTECTIVE ...

Page 18: ...irected at the end of each stroke with the help of the reversing valve The working material is sucked up during the upwards stroke and is continuously conveyed towards the product outlet 8 in both stroke directions 5 2 1 AIR MOTOR The air motor 4 with its pneumatic reverse 1 does not require pneumatic oil The compressed air is fed to the motor via the air regulator 2 and the ball valve 3 The air m...

Page 19: ...the permissible operating pressure the valve which is held with a spring automatically opens and releases the excess pressure 5 4 SCOPE OF DELIVERY Consists of Fluid section Air motor Connection elements Air pressure regulator for air motor The standard equipment includes Order no Designation 1 9992504 Separating agent 250 ml 250 cc 1 see Chapter 15 Declaration of Conformity 1 2340281 Operating ma...

Page 20: ...nufactured in four different materials Product Color Leather dark brown PTFE with graphite black Ultra high molecular weight polyethylene transparent PTFE white Each product has the following properties which influence the packings Designation Mechanical stability poor good good poor Friction coefficient poor very good good very good Sealing force good good good good Chemical resistance poor good ...

Page 21: ...ion at 0 6 MPa 6 bar 87 psi per double stroke nl scf 103 1 3 64 Air motor piston diameter mm Inch 250 9 8 Air motor piston stroke mm Inch 150 6 Sound pressure level at maximum permissible air pressure dB A 83 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure dB A 80 Sound pressure level at 0 4 MPa 4 bar 58 psi air pressure dB A 76 Product inlet inside thread mm G1 Product output outside th...

Page 22: ...53 49 3 1253 49 3 1264 49 8 B 308 12 1 C 554 21 8 D 483 19 E 675 26 6 770 30 3 770 30 3 781 30 7 F 246 9 7 G 230 9 1 H 110 4 3 I 20 48 0 8 1 9 J M8 K G1 internal thread L1 M24 1 5 external thread L2 G3 8 G1 2 M G1 O 135 5 5 3 P 238 9 4 Q 9 0 35 R 9 0 35 S 206 8 1 T 17 0 67 R S H Q O P G G 2 I IbxIh Ib Ih J C F T H D E A G K B B_07663 M L2 L1 J C F T H D E A G K B M L2 L1 TC ...

Page 23: ...69 46 1264 49 8 1169 46 B 308 12 1 C 554 21 8 D 483 19 E 686 27 781 30 7 686 27 F 246 9 7 G 230 9 1 H 110 4 3 I 20 48 0 8 1 9 J M8 K G1 internal thread L1 M24 1 5 external thread L2 G1 2 M G1 O 135 5 5 3 P 238 9 4 Q 9 0 35 R 9 0 35 S 206 8 1 T 17 0 67 R S H Q O P G G 2 I IbxIh Ib Ih J C F T H D E A G K B B_07672 M L2 L1 TC J C F T H D E A G K B M L2 L1 ...

Page 24: ...troke nl scf 170 6 Air motor piston diameter mm Inch 300 11 8 Air motor piston stroke mm Inch 150 5 9 Sound pressure level at maximum permissible air pressure 82 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure 80 Sound pressure level at 0 4 MPa 4 bar 58 psi air pressure 75 Product inlet inside thread mm G1 1 2 Product output outside thread mm M24 1 5 Weight kg lb 80 176 Product pH value ...

Page 25: ...IONS AND CONNECTIONS FOR TIGER Tiger 72 300 TC mm inch mm inch A 1106 43 5 1196 47 1 B 340 13 4 C 562 22 1 D 518 20 4 E 588 23 1 678 26 7 F 244 9 6 G 230 9 1 H 110 4 3 I 20 48 0 8 1 9 J M8 K G1 1 2 L1 M24 1 5 L2 G3 4 M G 1 O 135 5 3 P 238 9 4 Q 9 0 35 R 9 0 35 S 206 8 1 T 32 1 3 ...

Page 26: ...26 VERSION 01 2020 ORDER NUMBER DOC2340282 IceBreaker 150 300 cm3 I J C F T H M D E A G K B B_07664 L2 L1 I J C F T H M D E A G K B L2 L1 R S H Q O P G G 2 I IbxIh Ib Ih ...

Page 27: ...60 80 0 58 0 67 0 81 0 91 0 017 0 43 20 30 40 50 60 70 0 73 0 79 1 06 1 23 0 019 0 48 20 30 40 50 60 70 80 0 93 1 09 1 37 1 47 0 021 0 53 20 40 50 60 80 1 14 1 36 1 69 1 78 0 023 0 58 20 40 50 60 70 80 1 37 1 59 2 01 2 24 0 025 0 64 20 40 50 60 80 1 62 1 91 2 40 2 60 0 027 0 69 20 40 50 60 80 1 83 2 13 2 68 3 12 0 029 0 75 60 2 19 2 51 3 17 3 63 0 031 0 79 20 40 50 60 2 40 2 77 3 49 4 00 0 035 0 9...

Page 28: ...1 9 4 8 1 3 2 4 0 6 B_07699 0 300 30 4350 200 20 2900 100 10 1450 0 10 20 30 40 50 60 9000 318 6000 212 3000 106 0 18 4 8 15 4 12 3 2 9 2 4 6 1 6 3 0 8 0 A B C bar MPa psi nl min scfm l min gpm A B C 400 40 5800 500 50 7250 12000 424 15000 530 B_00321 PROTEC 60 240 Stroke frequency min Product pressure Air consumption Flow rate water A 8 bar 0 8 MPa 116 air pressure B 6 bar 0 6 MPa 87 psi air pres...

Page 29: ...rmed see Chapter 7 4 a high pressure filter with a return line or a relief combination is mandatory 5 7 1 HIGH PRESSURE FILTER OPTION To ensure problem free operation it is recommended that a WAGNER high pressure filter be used These have been developed especially for WAGNER pneumatic pumps The filter inserts can be exchanged depending on the product to be used The high pressure filter which corre...

Page 30: ... of the PC air filter set on the heavy duty PC trolley 1 1 Mount the air filter 2 2 Mount the air filter 2 on trolley 1 3 Mount the air connection 3 on the air motor 4 Mount the air hose between 2 and 3 B_06993 1 2 3 Loctite 638 If necessary turn the adaptor plate by 180 so that the air filter can be mounted on the trolley Observe the air filter s flow direction ...

Page 31: ...mperature is set using the temperature regulator The coating product temperature can be read off the thermometer on the coating product output Description of heater and thermometer see heater operating manual order no 65860 Assembly of the PC heater set on the heavy duty PC trolley 1 Mount heater 2 2 Mount heater 2 on trolley 1 3 Connect heater in accordance with the operating manual 4 Mount enclo...

Page 32: ... exceeded B_05173 Zuführpumpe Hauptpumpe Protection of feed pump If the maximum pressure of the feed pump is lower than the maximum pressure of the main pump this could be exceeded if the main pump malfunctions The feed pump and connection line must therefore be protected from excessive overpressure An overpressure valve must then be installed between the feed pump and main pump Observe the flow d...

Page 33: ... must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temperature at the storage location must be between 20 C and 60 C 4 F and 140 F The relative air humidity at the storage location must be between 10 and 95 without condensation 6 3 INSTALLATION CONDITIONS The air temperature at the installation site must be in a range...

Page 34: ...ed as part of a spraying system for Airless applications The individual componentsareshownintheaccessories orcanbearrangedwithaspraypackconfigurator The nozzles must be selected according to the spray gun operating manual In the case of spraypack orders the pump 1 is already pre mounted on the trolley 6 at the factory 1 Mount pump 1 on frame trolley 6 or wall mount When using a wall mount the flui...

Page 35: ... 5 3 PRODUCT SUPPLY LINES DANGER Bursting hose bursting threaded joints Danger to life from injection of product Ensure that the hose material is chemically resistant to the sprayed products Ensure that the spray gun fittings and product hose between the device and the spray gun are suitable for the pressure generated in the device Ensure that the following information can be seen on the high pres...

Page 36: ...ump is only guaranteed with a grounding connection Connect all grounding cables using a short and direct route B_07669 Procedure 1 Screw on grounding cable with eyelet 2 Clamp the grounding cable clip to a grounding connection on site 3 Ground the product tank to an on site grounding connection 4 Ground the other parts of the system to an on site grounding connection 16 mm2 AWG 6 Ex zone All devic...

Page 37: ...ing agent in accordance with Chapter 8 2 3 1 Fill the pump with flushing agent The devices are tested during manufacturing with emulsifying oil pure oil or solvent Possible residues must be flushed out of the circuits with a solvent flushing agent before commissioning Fill the empty device with flushing agent in accordance with Chapter 8 2 5 Pressure tightness test WARNING Overpressure Risk of inj...

Page 38: ... training 7 2 EMERGENCY STOP A Open B_07670 3 2 A A B B B Closed In the case of unforeseen occurrences Close ball valve 2 Open return valve 3 7 3 TASKS Ensure that commissioning is carried out in accordance with Chapter 6 7 A Open B_07671 5 6 4 1 3 7 2 B B A A B Closed 1 Visual check personal safety equipment grounding and all devices ready to use 2 Secure spray gun and insert nozzle into the spra...

Page 39: ...f first carry out the additional steps 4 and 5 then clean the nozzle 4 Close and secure the spray gun 5 Open and close the return valve 3 slowly to completely depressurize the system If the system has been used with 2K products NOTICE Hardened working product in the spraying system when 2K product is processed Destruction of pump and spraying system Observe the manufacturer s processing rules part...

Page 40: ...lve 2 10 As soon as there is no pressure remaining in the system close the return valve 3 Flushing via spray gun 11 Point the spray gun without nozzle into the tank 5 and open it 12 Slowly open the ball valve 2 13 Rinse until clean flushing agent flows from the spray gun 14 Close ball valve 2 15 As soon as there is no pressure remaining in the system close the spray gun 16 Secure the spray gun 17 ...

Page 41: ...r Chapter 8 2 4 4 Service spray gun in accordance to its operating manual 5 Clean and check the suction system and the suction filter 6 When using a product filter check filter insert and filter housing and clean or replace them Chapter 8 2 6 7 Clean the outside of the system 8 Fully assemble the system 9 Check fill level of the separating agent Chapter 8 2 3 1 10 Fill the system with flushing age...

Page 42: ...only WAGNER original spare parts and accessories Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect t...

Page 43: ...UV regulation 100 500 Chapter 2 29 and 2 36 The liquid ejection devices should be checked by an expert e g WAGNER service technician for their safe working conditions as required and at least every 12 months For shut down devices the examination can be suspended until the next start up 8 2 3 1 FILLING WITH SEPARATING AGENT NOTICE Piston pump dry run High wear damage to the packings Paint or solven...

Page 44: ...r must regularly check the complete hoses for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept The complete hose is to be replaced as soon as one of the two following intervals has been exceeded 6 years from the date of the hose crimping see fitting embossing 10 years from the date of the hose imprinting Fitting embossing Meaning xxx bar Pre...

Page 45: ... return valve 3 5 Slowly open the ball valve 2 6 Slowly turn air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 05 MPa 0 5 bar 7 25 psi 7 Be ready for the switch from working product to air Turn down pressure regulator 1 far enough that the pump is still running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi 8 As soon as working product is no longer f...

Page 46: ...s equipped with a rigid suction system it should only be dipped in into the working product up to the middle of the inlet housing at the maximum 4 Close pressure regulator 1 0 MPa 0 bar 0 psi 5 Open return valve 3 6 Slowly open the ball valve 2 7 Slowly turn the air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi Be ready t...

Page 47: ...nut 3 and lift slightly so that it does not get dirty in the next step 7 Remove the filter housing 2 with the union nut 3 The cone spring 12 remains in the filter housing 2 If the O ring 5 is not damaged it remains on the filter housing 2 8 Remove the filter cartridge 11 and filter socket 10 from the filter housing 2 9 Clean all parts Place the filter cartridge 11 and filter support 10 in solvent ...

Page 48: ...ee operating manual of spray gun Irregular operation of product pump spray jet collapses pulsation Viscosity is too high Thin spraying product Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle Valves are clogged Clean pump If necessary leave it to soak in cleaning agent Foreign body in suction valve Dismantle suction valve housing clean and check valve seat Diameter ...

Page 49: ...that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect the control unit from the mains Observe the operating and service manual for all...

Page 50: ...rs for device spare parts can be found as well as for wearing parts such as seals Defective parts O rings and seal sets must always be replaced Use greases and glues in accordance with Chapter 14 Observe torque specifications in Chapter 14 Assembly Aids Order no Quantity Designation Smaller tanks 9992590 1 pc 50 ml Loctite 222 9992511 1 pc 50 ml Loctite 243 9992528 1 pc 150 g Loctite 270 9992831 1...

Page 51: ...a tightness check on the device the product pressure with the flushing agent is slowly increased in increments until the maximum pressure indicated on the type plate is reached Close pump outlet In each position forward stroke and reverse stroke let sit for 0 5 1 minutes and listen for audible blowing off When the air supply is turned off a drop in pressure must be watched for Check seal of follow...

Page 52: ... TG Tiger PE L 1 9992504 Separating agent 250 ml 250 cc 2 236219 Grounding cable 3 m 9 8 ft 8 2339900 HP filter DN12 PN530 SSt with carbon steel ball valve 9 2339850 Y distributor M3 8 NPS complete 15 2331752 Return tube DN6 G1 4 100mm PE 16 Pressure relief Relex see supplement order no 2409685 17 9992831 Loctite 542 22 9985671 Outside thread grommet 1 NW25 23 9974135 Sealing ring 1 24 2334958 Reg...

Page 53: ...he cam with a rubber mallet Pos 6 Before assembling the suction bend check if the inlet housing is screwed on firmly Set the desired orientation of the suction bend during assembly Designation Order no A Order no see Chapter 14 2 Piston pump PE TG Tiger PE L 1 2352549 Suction hose set DN38 PC G11 2 2 2325815 Suction hose DN38 PC including Pos 3 4 For details see Chapter 14 9 3 367525 O ring for su...

Page 54: ...4 10 wearing parts 13 3 ACCESSORIES FOR TROLLEY AND WALL MOUNT 2 1 B_04271 3 3a 4 Pos 2 When using a wall mount the fluid section must be turned by 180 Designation Order no A Order no see Chapter 14 2 Piston pump PE TG Tiger PE L 1 2339705 Heavy duty PC trolley complete For details see Chapter 14 11 2 369020 Wall mount 9 complete 3 2339851 Air filter set PC For details see Chapter 14 11 1 3a 23478...

Page 55: ...s Wearing parts Wearing parts are not included in the warranty terms Included in service set Notice These parts are not covered by warranty terms Not part of standard equipment however available as special accessory Identification in the order no column Item not available as spare part Position does not exist DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER ser...

Page 56: ...nation Order no 1 Piston pump 2409470 2409774 2351205 2411834 2 Fluid section 2340007 2343849 2349173 2349173 3 Air motor 2411847 2411848 2351208 2411849 4 Connection set for air motor fluid section 2411904 2351190 2351190 2351190 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 50 Nm 37 lbft 70 Nm 52 lbft 70 Nm 52 lbft 70 Nm 52 lbft ...

Page 57: ... 2351202 2411835 2 Fluid section 2344764 2340007 2343850 2343849 2349174 2349173 2349173 3 Air motor 2411847 2411847 2411848 2411848 2351208 2351208 2411849 4 Connection set for air motor fluid section 2409464 2409464 2399626 2399626 2399626 2399626 2399626 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 50 Nm 37 lbft 50 Nm 37 lbft 70 N...

Page 58: ...TROKE SENSOR B_07661 3 2 9 1 4 10 Tightening torque pos 2 and 3 Designation Order no 1 Piston pump 2339847 2 Fluid section 2340009 3 Air motor 2329627 4 Connection set for air motor fluid section 2350037 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 70 Nm 52 lbft ...

Page 59: ...135 1 3 70 Nm 52 lbft 2 4 5 5 70 Nm 52 lbft Designation Order no Order no 1 Piston pump 2344802 2344811 2 Air motor 2329627 3 Fluid section 2344800 2344809 4 Connection set for air motor fluid section 2350038 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 70 Nm 52 lbft 70 Nm 52 lbft ...

Page 60: ...13 14 16 17 18 19 15 10 Nm 7 lbft 40 Nm 30 lbft 70 Nm 52 lbft 39 103 102 B_05278 101 103 1 21 22 23 23 24 48 34 35 31 25 26 27 28 30 38 39 40 35 41 42 43 44 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 80 70 67 68 45 46 47 49 80 85 84 83 64 102 66 89 88 87 86 4 Nm 3 lbft 102 140 Nm 103 lbft 102 105 101 40 Nm 30 lbft 4 Nm 3 lbft 106 106 102 102 107 25 82 81 102 108 25a 25a 106 29 ...

Page 61: ...270 bar 2 1 9900150 Hexagon screw without shaft 3 1 369324 Shoulder ring 4 1 369325 Lifting eye nut 5 1 9925034 Washer 6 1 2353725 Wagner Protec 10 label 7 1 369311 Hood 9 8 2 9999151 Velcro fastener adhesive part 9 2 9999152 Velcro fastener coating part 10 1 369319 Sound deadening pad 9 11 1 369318 Shoulder screw 9 12 7 9907125 Screw SFS Plastite 45 13 2 9925031 Washer 6 4 14 1 369310 Silencer 9 ...

Page 62: ...2 2310252 O ring 36 1 369907 Spool sleeve combination assembly ISO3 37 1 9943131 Spool sleeve assembly ISO3 38 6 9974143 O ring 39 2 369329 Damper ISO3 40 1 369027 Detent element complete ISO 3 41 1 2354548 Lock space 10 42 1 2354549 Cover 43 1 9971375 O ring 44 1 9999360 Securing ring 45 1 9998274 Threaded plug G1 4 46 1 367324 Filter holder 47 1 367314 Control air filter 48 1 369313 Compressed a...

Page 63: ...47178 O ring 67 8 9920106 Washer 68 8 9907137 Hexagon screws 70 1 2348761 Connection fluid section 80 1 2345964 Flange 10 81 1 2347218 Rod seal 82 2 9998675 Threaded plug G1 8 83 1 2347211 Scraper ring 84 1 2347187 Permaglide bushing 85 1 367258 Grounding complete 86 1 Base 87 1 9952667 Clamping bracket 88 1 9921505 Spring washer 89 1 9900701 Socket cap screw with slit 101 1 9992616 Molykote DX gr...

Page 64: ...e regulator valve 9 3 1 2346229 Distribution piece 4 1 9998725 Pressure gauge 0 10 bar d50 5 2 9900360 Hexagon socket head cap screw 6 2 9907087 Hexagon socket head cap screw 7 2 9900356 Hexagon socket head cap screw 8 1 9974166 O ring 9 2 3105540 O ring 10 1 9971405 O ring 11 1 2371922 Edge ball valve 9 12 1 9992616 Molykote DX grease 14 1 9998808 Mobilux EP 2 grease 15 1 9990543 Cone plug GPN600...

Page 65: ... 2 44 36 38 46 42 85 37 45 112 116 86 71 73 50 78 60 67 77 52 63 116 116 116 114 116 70 72 58 87 57 61 54 56 62 55 66 76 42 66 65 74 53 69 83 74 81 51 68 75 a 48 49 47 4 79 108 115 116 116 1 109 111 111 64 8 10 Nm 6 7 lbft 200 Nm 148 lbft 40 Nm 30 lbft 70 Nm 51 lbft 20 Nm 15 lbft 60 Nm 44 lbft 80 5 B_03954 112 116 116 116 116 82 Do not dismount the piston of the spool and sleeve assembly pos 87 ...

Page 66: ...70307 Gauging pin 18 2 370309 Valve cover 19 2 370310 Spiral spring 20 2 370311 Screw plug 21 2 370312 Valve body 22 2 9922724 Lock washer 23 2 9974102 O ring 24 1 370316 Flange 12 25 1 9962026 Permaglide bushing 26 1 9971446 O ring 27 1 9974158 Scraper ring D35 28 1 9974159 Rod seal D35 29 1 9998675 Threaded plug 30 2 9998274 Threaded plug 31 1 370306 Air tube 12 32 1 370403 Cylinder tube 12 150 ...

Page 67: ...ap screw 71 3 9900314 Socket cap screw 72 4 9920102 Washer 73 3 9925029 Washer 74 5 9971004 O ring 75 1 9971129 O ring 76 1 9971372 O ring 77 2 9974132 O ring 78 1 9992757 Threaded elbow fitting 8 1 8 79 1 9998613 Fitting L 80 1 2330382 IceBreaker label 81 2 370318 Pin for control flange 82 1 9992744 Straight threaded fitting 83 1 9992743 Straight threaded fitting 84 2 9907125 Screw SFS Plastite 4...

Page 68: ...egulator valve 12 3 1 2310588 Distribution piece LR D Maxi 12 4 1 9998725 Pressure gauge 0 10 bar d50 5 4 9900360 Hexagon socket head cap screw 6 2 9907087 Hexagon socket head cap screw 7 1 9974166 O ring 8 2 3105540 O ring 9 1 9971405 O ring 10 1 2310638 Elbow ball valve LR D Maxi 12 11 1 9992616 Molykote DX grease 12 1 9998808 Mobilux EP 2 grease wearing parts Screw in until sealing ring is comp...

Page 69: ...PROTEC 60 240 Tiger 72 300 Designation Order no 1 1 2411904 2351190 2351190 2350037 Connection set LM FS 2 2 368532 Coupling cover stroke 150 3 1 2409249 2337929 2337929 370529 Coupling 4 1 370530 Spring 5 3 9920107 9925011 Washer A12 DIN 125 1 6 3 9900157 9907209 Hexagon screws 7 1 9974116 O ring 8 1 368531 Separating agent cup stroke 150 9 3 2411579 2411579 2359164 370533 Threaded bolt 10 1 9998...

Page 70: ... 1 393414 Front sheet metal 3 1 393413 Cover plate 4 1 2409249 2343852 2337929 Coupling 5 1 370530 Spring 6 3 9920107 Washer A12 DIN 125 1 7 3 9900157 Hexagon screws 8 1 9974116 O ring 9 1 368531 Separating agent cup stroke 150 10 3 2411579 2411579 2359164 Threaded bolt 11 4 9907230 Grub screw 12 4 9900105 Hexagon screw 13 4 9920103 Washer A6 4 DIN 125 14 4 9907205 Hexagon screw 15 4 9920109 Washe...

Page 71: ... 6 4 9900105 Hexagon screw without shaft 7 4 9920103 Washer A6 4 DIN 125 8 1 393406 Front sheet metal 9 3 393400 Threaded bolt M16x253 10 4 393401 Adjusting collar D25 11 4 9907230 Threaded pin with hexagon socket flat point 12 1 393404 Coupling complete 33 33 13 2 370530 Spring 33 14 1 368531 Separating agent cup stroke 150 15 1 9974116 O ring 16 3 9925011 Washer 17 3 9907209 Hexagon screws 18 1 ...

Page 72: ... 3 13 46 25 7 42 27 9 4 50 51 8 A B_07702 160 Nm 118 lbft 1 100 Nm 74 lbft 61 29 21 20 23 22 27 28 46 44 Regarding position 4 Tighten by hand on block If necessary hit the cam with a rubber mallet and use a spanner to hold position 3 Fluid section 150 cm3 only 2K Designation Order no Order no Order no 1 1 2340007 Fluid section 2 1 368552 Pipe 3 1 368553 Cylinder 4 1 2338688 Inlet housing 150 PC We...

Page 73: ...llar PE small 103 1 368991 Packing PE TG complete large 1 368993 Packing PE L complete large 104 1 368992 Packing PE T complete large 22 2 368522 Sealing collar TG large 2 368922 Sealing collar L large 2 368900 Sealing collar T large 23 3 368523 Sealing collar PE large 25 2 368525 O ring 27 1 368527 O ring 28 1 368528 O ring 29 1 9999229 Pressure spring 40 1 9998670 Wave spring small 41 1 9998671 ...

Page 74: ...rding position 4 Tighten by hand on block If necessary hit the cam with a rubber mallet and use a spanner to hold position 3 Pos K Stk 200 cm3 240 cm3 Designation PE TG PE L PE T PE TG PE L PE T Order no Order no Order no Order no Order no Order no 1 1 2340008 2349152 Fluid section 2 1 2336658 2346793 Pipe 3 1 2336669 2346786 Cylinder 4 1 2338107 Inlet housing 5 1 2336666 2346787 Piston 6 1 233669...

Page 75: ...mall 2 2343776 2348802 Sealing collar T small 21 3 2336674 2346791 Sealing collar PE small 103 1 2341474 2353075 Packing PE TG complete large 1 2342074 2353076 Packing PE L complete large 104 1 2345986 2353077 Packing PE T complete large 22 2 2336688 2346778 Sealing collar T large 2 2341943 2353079 Sealing collar large 2 2343775 2348801 Sealing collar T large 23 3 2336687 2346779 Sealing collar PE...

Page 76: ...PE TG PE L PE T PE TG PE L PE T Order no Order no Order no Order no Order no Order no Service sets 1 2341476 2352899 Service set PE TG 1 2342072 2353053 Service set PE L 1 2345981 2353055 PE T service set A 1 2413779 Sealing set PE TG Wearing part Included in service set For more parts see Chapter 14 6 5 ...

Page 77: ...21 lbft 250 260 Nm 184 191 lbft 60 60 60 25 26 40 3 4 5 4 5 4 6 7 21 24 9 8 12 28 27 29 103 100 20 19 23 18 17 15 16 15 16 15 14 22 10 10 13 11 34 31 32 30 33 B_05284 1 61 140 Nm 103 lbft 35 Regarding position 33 Tighten by hand on block If necessary hit the cam with a rubber mallet and use a spanner to hold position 11 ...

Page 78: ... Spiral wave spring crest to crest 35 8 52 19 1 369510 Valve seat outlet 300 20 1 9971470 O ring 21 1 370505 Piston 300 22 1 370506 Valve screw 300 23 1 370514 Shoulder ring 300 24 1 9941505 Ball 25 1 370501 Connecting flange 26 1 370502 Tube 300 27 4 9907210 Hexagon screw 28 4 9920110 Washer 29 1 9974117 O ring 30 1 2386282 Ball guide 31 1 369509 Valve seat inlet 300 32 1 369527 O ring 33 1 23385...

Page 79: ...2 IceBreaker 150 300 cm3 14 8 HIGH PRESSURE FILTER 90 Nm 66 lbft 140 Nm 103 lbft 12 21 11 10 1 4 7 33 2 3 5 B_04278 23 36 35 36 34 34 20 34 Identification of the filter Tighten pos 3 by hand 530 bar 7687 psi Ball valve version in carbon steel ...

Page 80: ...t 11 1 Filter cartridge 291564 Filter sieve 20 mesh per inch rough 3514069 Filter sieve 50 mesh per inch rough 14068 Filter sieve 100 mesh per inch medium 295721 Filter sieve 200 mesh per inch fine 12 1 3514058 Cone spring 20 1 9998679 Ball valve 21 1 2325562 Pressure ring d45 23 1 2323718 Hexagon plug 33 1 2325826 Double connector 34 1 9992831 Loctite 542 50 ml 50 cc 35 1 9998808 Mobilux EP2 grea...

Page 81: ...r of the hose Order no Designation 1 2325815 Suction hose DN38 PC complete 2 2329134 LP hose DN38 PN10 EPDM 3 2329591 Heavy duty clamp 48 51 mm 4 2336488 Cone coupling ID38 5 367525 O ring 6 Suction tube DN38 7 2329596 Suction filter DN38 12 8mesh SSt 8 9992698 Vaseline white PHHV II wearing parts Assembly on the pump see Chapter 13 2 1 14 10 PC SUCTION TUBE 1 2 3 4 5 6 7 B_06995 8 9 Order no Desi...

Page 82: ...er 3 above the crossbar 4 B_05285 3 3 4 Assembly for Tiger Mount bracket holder 3 below the crossbar 4 B_05286 4 3 3 Order no Designation 1 1 2339705 PC heavy duty trolley 3 1 Bracket holder 5 4 9900246 Hexagon screw 6 4 9920102 Washer A8 4 7 4 3155404 Contact washer M8 8 4 9910208 Self locking hexagon nut M8 9 4 9920102 Washer A6 4 or A8 4 10 4 9900130 Hexagon screw ...

Page 83: ...crew without shaft 3 10 9955841 Contact washer 4 2 2395578 Connection profile 5 4 9900344 Hexagon socket head cap screw 6 4 9955841 Contact washer 7 1 9985613 Elbow 90 GF 92 8 2 2365695 Composite seal G1 9 2 9985671 Hose fitting G1 NW25 10 2 2336526 Heavy duty clamp 11 1 m 2323474 LP hose DN25 PN10 EPDM 12 1 9999042 Loctite 638 13 1 2330030 Filter LF 1 D Maxi 1 2347890 Filter cartridge 40 µm 14 2 ...

Page 84: ... 4 1 393369 Elbow 5 3 3306773 Contact washer 6 3 9900150 Hexagon screw without shaft 7 6 3155404 Contact washer M08 8 3 9910107 Hexagon nut M8 9 3 9900109 Hexagon screw without shaft 10 1 2333393 Fitting RF FF M20x1 5 G3 8 PN530 SSt 11 1 2330775 Fitting DF MM G3 8 G3 8 PN530 SSt 12 1 2339609 Fitting SF FM M20 M24 PN530 SSt 13 1 2339606 Fitting RF FM M24 G3 8 PN530 SSt 14 2 2339756 Filler part 15 1...

Page 85: ...2016 DIN EN 809 1998 A1 2009 AC 2010 DIN EN 14462 2015 EN ISO 80079 37 2016 DIN EN ISO 4413 2010 DIN EN 12621 2006 A1 2010 DIN EN ISO 4414 2010 DIN EN 1127 1 2019 Applied national technical standards and specifications in particular DGUV regulation 100 500 BGR 500 Chapter 2 29 and 2 36 Identification T3 without dry running protection T4 with dry running protection EU Declaration of Conformity The ...

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Page 88: ...CERTI F I E D ts liquid wagner group com www wagner group com Document No 11154963 Version D Order no 2340282 Edition 01 2020 ...

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