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2

AC 4500

 

GB

12.   When cleaning the unit with solvents, the solvent should 

never be sprayed or pumped back into a container 

with a small opening (bunghole). An explosive gas/

air mixture can arise. The container must be earthed. 

Always flush the spray gun through with low pressure 

and the nozzle removed.

EXPLOSION PROTECTION IDENTIFICATION

X marking:  
The spray gun corresponds with Ex II 2G X and is, in accor-

dance with Directive 2014/34 EU, suitable for use in explosi-

on-hazardous areas—as of type Zone 1. Under certain circum-

stances, the unit itself may cause the Zone 1 condition to be 

in effect.

Any static-electricity discharge from the spray gun is to 

be diverted to the grounded high-pressure pump via the 

conductive high-pressure hose as stipulated.

The maximum surface temperature corresponds to the per-

missible material temperature. This and the permissible am-

bient temperature can be found in the Technical Data.

To avoid the generation of machine sparks, prevent impact stres-

ses and any work on the unit with tools in the explosion-hazar-

dous area.

To atomize the material, use only weakly oxidizing gases, e.g. air. 

Remove deposits from the surfaces to maintain conductivity. 

Residual risks

Residual risks are risks, which cannot be excluded, even when 

equipment is used for the intended purpose.
In such cases the applicable areas of the actual residual risks 

will be pointed out using warning and/or prohibition signs.

Risk

Source / Cause

Impact

Preventative measures

Can occur during:

Injection 

injury

High pressure stream of 

fluid

Severe injury or 

amputation

NEVER aim the gun at any 

part of the body

Setup, Operation

Explosion or 

fire

Static electricity or 

sparks

Severe injury

Use well ventilated area 

Ground the spray gun

Operation

Hazardous 

vapors

Hazardous vapors from 

spray material

Severe injury

Use well ventilated area 

Use mask

Operation

Summary of Contents for AC 4500 PROFESSIONAL

Page 1: ...II 2G X AC 4500 PROFESSIONAL AIRCOAT SPRAY GUN TRANSLATION OFTHE ORIGINAL OPERATING INSTRUCTIONS wagner group com GB Operating manual 1 GB...

Page 2: ...Daily cleaning_______________________________________6 Cleaning replacement of the AirCoat nozzle_____________6 6 MAINTENANCE_______________________________ 6 Cleaning replacement of the filter_______...

Page 3: ...1 1 1 trichloroethane They are not compatible with aluminum Contact your coating material supplier about the compatibility of material with aluminum HAZARD General This product can cause severe injur...

Page 4: ...perature This and the permissible am bient temperature can be found in the Technical Data To avoid the generation of machine sparks prevent impact stres ses and any work on the unit with tools in the...

Page 5: ...be used for spraying without WAGNER s approval Technical Data Maximum ingoing air pressure 0 8 MPa 8 bar Max operating pressure 25 MPa 250 bar Material inlet thread size NPSM 1 4 Air inlet thread G 1...

Page 6: ...he correct combination in the nozzle tables in the Accessories chapter If the filter needs to be changed please carry out the following steps 3 to 6 Otherwise continue directly with step 7 3 Unscrew f...

Page 7: ...gun Shaping air fully open Shaping air fully closed Cleaning a blocked AirCoat nozzle Fig 7 1 Depressurize the spray gun and device 2 Lock trigger guard 3 Unscrew nozzle protector and remove air cap 4...

Page 8: ...L OBJECTS TO CLEAN THE NOZZLE 1 Depressurize the spray gun and device 2 Lock trigger guard 3 Unscrew nozzle protector and remove air cap Fig 8 4 Press nozzle out of the air cap by hand Clean parts of...

Page 9: ...filter Nozzle blocked Clean nozzle Nozzle too small Replace nozzle see nozzle table Poor spray pattern Nozzle too large Replace nozzle see nozzle table Material pressure too low Increase material pre...

Page 10: ...2555 Clip 17 0286487 Tappet Item Order No Description 18 0286483 Screw 19 0286462 O ring 20 0286233 Valve housing complete 21 0286479 Inner seal 22 0286478 Outer seal 23 AirCoat nozzle see table on pa...

Page 11: ...1 60 0 011 0 28 600 379113 13 10 0 013 0 33 100 379213 13 20 0 013 0 33 200 379313 13 30 0 013 0 33 300 379413 13 40 0 013 0 33 400 379513 13 50 0 013 0 33 500 379613 13 60 0 013 0 33 600 379813 13 80...

Page 12: ...23 0 58 400 379623 23 60 0 023 0 58 600 379823 23 80 0 023 0 58 800 379425 25 40 0 025 0 64 400 379625 25 60 0 025 0 64 600 379825 25 80 0 025 0 64 800 379427 27 40 0 027 0 69 400 379627 27 60 0 027 0...

Page 13: ...p com profi guarantee The guarantee certificate is valid as confirmation as is the original purchase document that carries the date of the pur chase Registration is only possible if the buyer is in ag...

Page 14: ...om the product liability act except with regard to the area of application Claims for liability for defects to the specialist trader remain unaffected German law applies to this guarantee The contract...

Page 15: ...13 AC 4500 GB...

Page 16: ...asse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 22 22 wagner wagner group ch F Euromair Antony S A V Ile de France 12 14 av F Sommer 92160 Antony Tel 01 55 59 92 42 Telefax 33...

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