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19

 

cleaning the unit (shutting down)

PS 3.25

cleANINg The uNIT (ShuTTINg 

DoWN)

i

A  clean  state  is  the  best  method  of  ensuring 

operation  without  problems.  After  you  have 

finished  spraying,  clean  the  unit.  Under  no 

circumstances  may  any  remaining  coating 

material dry and harden in the unit.

i

The cleaning agent used for cleaning (only with 

an igni tion point above 38 °C) must be suitable 

for the coating material used.

i

• 

Secure the spray gun, refer to the operating 

manual of the spray gun.

• 

Clean and remove tip.

• 

For a standard tip, refer to Page 26, Section 

12.2.

• 

If  a  non-standard  tip  is  installed,  proceed 

according to the relevant operating manual.

1.   Remove suction hose from the coating material.
2.  Close the relief valve, valve position SPRAY (

p

 spray).

3.  Switch the unit ON.

Attention

The container must be earthed in case of coating 

materials which contain solvents.

Caution! Do not pump or spray into a container 

with a small opening (bunghole)!

4.  Pull  the  trigger  of  the  spray  gun  in  order  to  pump  the 

remaining  coating  material  from  the  suction  hose,  high-

pressure hose and the spray gun into an open container.

5.  Immerse  suction  hose  with  return  hose  into  a  container 

with a suitable cleaning agent.

6.  Turn  the  pressure  control  knob  counterclockwise  to 

minimum pressure.

7.  Open the relief valve, valve position PRIME (

k

 circulation).

8.  Pump  a  suitable  cleaning  agent  in  the  circuit  for  a  few 

minutes.

9.  Close the relief valve, valve position SPRAY (

p

 spray).

10.  Pull the trigger of the spray gun.
11.  Pump the remaining cleaning agent into an open container 

until the unit is empty.

12.  Switch the unit OFF.

8.1 

cleANINg uNIT from ouTSIDe

First of all pull out mains plug from socket.

Attention

Danger  of  short  circult  through  penetrating 

water!
Never spray down the unit with high-pressure or 

high-pressure steam cleaners.
Do not put the high-pressure hose into solvents. 

Use only a wet cloth to wipe down the outside of 

the hose.

Wipe  down  unit  externally  with  a  cloth  which  has  been 

immersed in a suitable cleaning agent.

8.2 

SucTIoN fIlTer

i

A clean suction filter always guarantees maximum 

feed  quantity,  constant  spraying  pressure  and 

problem-free functioning of the unit.

1.   Screw off the filter (Fig. 8) from suction tube.
2.   Clean or replace the filter.

    Carry out cleaning with a hard brush and an appropriate 

cleaning agent.

Summary of Contents for 0558021

Page 1: ...0218 Form No 0558973N ProSpray 3 25 owner s manual wagner group com gb MODEL 0558021 0558022 0558048 0558049...

Page 2: ...m the doctor about the coating material or solvent used The operating instructions state that the following points must always be observed before starting up 1 Faulty units must not be used 2 Secure W...

Page 3: ...rom outside______________________19 8 2 Suction filter__________________________________19 8 3 Cleaning the high pressure filter_________________20 8 4 Cleaning Airless spray gun______________________...

Page 4: ...by this equipment can pierce the skin and underlying tissues leading to serious injury and possible amputation Do not treat a spraying injury as a harmless cut In case of injury to the skin through co...

Page 5: ...essure hose immediately Never repair defective high pressure hoses yourself Electrostatic charging of spray guns and the high pressure hose is discharged through the high pressure hose For this reason...

Page 6: ...arts that emit sparks and can ignite vapors The equipment and objects in and around the spray area must be properly grounded to prevent static sparks Use only conductive or earthed high pressure fluid...

Page 7: ...prevention and operation Pulling the trigger causes a recoil force to the hand that is holding the spray gun The recoil force of the spray gun is particularly powerful when the tip has been removed a...

Page 8: ...circuits caused by water ingressing into the electrical equipment Never spray down the unit with high pressure or high pressure steam cleaners Work or repairs at the electrical equipment These may on...

Page 9: ...ingmaterialscannotbetakeninbysuction they must be diluted in accordance with the manufacturer s instructions Two component coating material The appropriate processing time must be adhered to exactly W...

Page 10: ...The crankshaft moves the pistons of the material feed pump up and down The inlet valve is opened automatically by the upwards movement of the piston The outlet valve is opened when the piston moves do...

Page 11: ...vertical PRIME k circulation Lever position horizontal SPRAY p 3 5 Explanatory diagram PS 3 25 9 Oil button 10 Oil level gauge 11 ON OFF switch 12 Control panel indicators 13 Pressure control knob 14...

Page 12: ...g material outlet Fig 3 Item 1 2 Screw the spray gun 3 with the selected tip onto the high pressure hose 3 Tighten the union nuts at the high pressure hoses firmly so that coating material does not le...

Page 13: ...tor is solid yellow the sprayer is operating between 1 4 MPa 14 bar and 12 MPa 120 bar A solid yellow pressure indicator means The sprayer is at the proper pressure setting for spraying stain lacquer...

Page 14: ...ntil the cleaning agent exudes from the return hose 6 Close the relief valve valve position SPRAY p spray 7 Pull the trigger of the spray gun 8 Spray the cleaning agent from the unit into an open coll...

Page 15: ...customize and monitor sprayer operation They include Main Screen Volume Pumped Job Volume Unit Serial Timers Job Timers Service Time Security Code Prime and Rapid Clean Main Screen SET MPa 23 0 ACTUA...

Page 16: ...he wrong code is entered the display will continue to ask for the correct code and the sprayer will not work To set or change the security code press the 2 key i If the sprayer is new no security code...

Page 17: ...s 25 to 30 cm between the spray tip and the surface 25 30 cm A B Keep the spray gun at right angles to the surface This means moving your entire arm back and forth rather than just flexing your wrist...

Page 18: ...ng i The risk of damage rises with the age of the high pressure hose Wagner recommends replacing high pressure hoses after 6 years i Use only Wagner original high pressure hoses in order to ensure fun...

Page 19: ...gh pressure hose and the spray gun into an open container 5 Immerse suction hose with return hose into a container with a suitable cleaning agent 6 Turn the pressure control knob counterclockwise to m...

Page 20: ...e screw the new or cleaned filter into the pump manifold 9 Screw in filter housing 1 and tighten it as far as possible with the strap wrench 1 4 3 2 5 8 4 Cleaning Airless spray gun i Clean the spray...

Page 21: ...g incorrect 3 Volume too low 4 Coating material viscosity too high 1 Pressure setting too low 1 Pressure switch defective 2 Transducer defective Measures for eliminating the malfunction 1 Check voltag...

Page 22: ...rformed on any electrical components Use an ohmmeter to determine that there is continuity between accessible dead metal parts of the product and the grounding blade of the attachment plug 11 1 Relief...

Page 23: ...sily on the material feed pump 7 Remove the pusher stem clip and slide the pusher stem housing 7 from the inlet valve housing 1 8 Unscrew the inlet valve housing Fig 11 Item 1 from the pump manifold 9...

Page 24: ...tion tool and piston 3 with machine grease 15 Guide piston 3 through the lower packings 8 into the pump manifold 2 from below Using a rubber mallet lightly tap the piston 3 from below until it can be...

Page 25: ...ck Potentiometer screen appears when the potentiometer has become disconnected or is defective Take the sprayer to a Wagner authorized service center for repair Check Motor Screen CHECK MOTOR Indicate...

Page 26: ...2 Servicing and cleaning of Airless hard metal tips Standard tips If a different tip type has been fitted then clean it according to manufacturer s instructions The tip has a bore processed with the g...

Page 27: ...0556 053 45 cm G thread Order no 0556 076 60 cm F thread Order no 0556 054 60 cm G thread Order no 0556 077 Tip marking Bore mm Spray width at about 30 cm removal of spray object Pressure 100 bar 10...

Page 28: ...10 20 30 40 50 60 80 0 013 0 33 0 013 0 33 0 013 0 33 0 013 0 33 0 013 0 33 0 013 0 33 0 013 0 33 100 120 150 190 225 270 330 red red red red red red red 0553113 0553213 0553313 0553413 0553513 055361...

Page 29: ...120 150 190 225 270 120 150 190 225 270 300 330 120 150 190 225 270 120 150 190 225 270 300 190 225 270 white white white white white white white white white white white white white white white white...

Page 30: ...0m Spraypack consisting of basic unit 2311659 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzler holder F thread and Trade Tip 2 Fine Finish 410 2311660 2311853 TempSpray H 226 ideal for dispersions m...

Page 31: ...r No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak Better protection Simple assembly Suitable for the following models Diaphragm Pu...

Page 32: ...Spare parts diagram PS 3 25 GB Accessories illustration 32 3 1 5 7 9 2 4 6 8...

Page 33: ...pressure hoses 1 4 x 1 4 6 0034 950 Metex Reuse Reuse for pre filtering of coating material in vessel Place suction pipe in the reuse 0034 952 Sieve package 5 pcs for paint 0034 951 Sieve package 5 pc...

Page 34: ...main assembly 34 12 13 47 48 49 50 2 3 4 33 32 36 34 35 38 39 37 31 40 42 41 43 44 45 46 1 5 6 21 18 19 17 27 28 10 11 29 30 24 16 22 20 23 26 25 7 8 9 14 15 51 0558 466 110V 6 m 0290 281 2 5 m 0290 2...

Page 35: ...embly stand and low boy cart models includes item 51 0290 206 Pusher assembly upright cart models includes item 51 PS 3 25 Description 29 0508 553 Screw 2 30 0508 559 Screw 31 0558 672 Siphon assembly...

Page 36: ...9 591 Lower ball guide 17 0509 583 Inlet valve ball 18 0551 534 Inlet valve seat 19 0509 582 O ring PTFE 20 0509 581 Inlet valve seal 21 0290 216 Inlet valve housing 22 9871 160 O ring 23 0508 748 Fil...

Page 37: ...82 Motor assembly 4 0508 559 Screw 4 5 0290 226 Baffle assembly 6 0509 218 Screw 2 7 0558 540 Electronic control assembly 8 9802 266 Screw PS 3 25 Description 9 0522 023 Capacitor assembly 10 0551 543...

Page 38: ...1 9805 367 Screw 3 2 0290 215 Drip cup 3 0290 211 Leg right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw 2 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg left 0290 203 Left...

Page 39: ...3 25 GB Suction system for stand 39 1 3 2 4 5 PS 3 25 Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap 2 3 0558 659A Return tube 4 0279 459 Clip 5 0295 565 Inlet screen 0558 672 Siphon tube asse...

Page 40: ...ly 40 1 3 4 6 8 9 7 5 2 PS 3 25 Description 1 0290 207 Handle assembly includes items 6 7 2 0290 208 Cart weldment 3 0278 373 Wheel 2 4 0294 534 Spacer 4 5 9890 104 Axle cap 2 6 0295 608 Screw 2 7 050...

Page 41: ...t has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product In order to claim for an extension to t...

Page 42: ...que este producto cumple con las correspondientes disposiciones 2006 42 CE 2014 30 UE 2011 65 UE 2012 19 UE Normas armonizadas aplicadas EN ISO 12100 EN 1953 EN 60204 1 EN 61000 3 2 EN 61000 3 3 EN 61...

Page 43: ...less de Ratingen J Wagner GmbH Service St tzpunkt Siemensstra e 6 10 40885 Ratingen Tel 0 21 02 3 10 37 Telefax 0 21 02 3 43 95 N rnberg Grimmer GmbH Starenweg 28 91126 Schwabach Tel 0 91 22 7 94 73 T...

Page 44: ...gner International AG Industriestrasse 22 9450 Altst tten Schweiz Tel 41 71 7 57 22 11 Telefax 41 71 7 57 22 22 wagner wagner group ch F Euromair Antony S A V Ile de France 12 14 av F Sommer 92160 Ant...

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