wagner solar CIRCOtransfer 30 E Installation And Operation Instructions Manual Download Page 19

4 Commissioning [specialist] 

 

 

2015/03 

EN-XXX_CIRCOtransfer-30E-50E_TI-MA-BA-150401-3PAW0501 - 99609x7WAG0x-mub-en - V06 

19 

4.4

 

Maintenance [specialist] 

Make sure that the system is not under pressure during service and maintenance works at  
the station. 

 

 

WARNING 

Risk of burning and scalding! 

The valves, fittings and solar fluid can reach temperatures of more than 100 °C. 
The solar fluid can escape as vapor and cause scalding. 

 

Only carry out maintenance work when the collector temperatures are 
below 50 °C. 

 

Wait until the solar fluid has cooled down to max. 50 °C. 

 

 

Example: CIRCOtransfer 30 E 

1.

 

Close the ball valves [a|b] and drain the solar 
fluid at the drain valve [h]. 
Make sure that the solar fluid is collected in a heat-
resistant container. 

2.

 

Change the faulty part against the new part. 

3.

 

Fill the solar circuit as described in 4.3 Flushing and 
filling the solar circuit 
(see page 14). 

Summary of Contents for CIRCOtransfer 30 E

Page 1: ...IRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 1 Installation and Operation Instructions Transfer stations CIRCOtransfer 30 E CIRCOtransfer 50 E Hydraulics CIRCOtransfer 30 E CI...

Page 2: ...X_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 Item no 99609x7WAG0x mub en Version V06 Issued 2015 03 Translation of the original instructions We reserve the right to make technical changes without...

Page 3: ...circuit 14 4 4 Maintenance specialist 19 4 5 Draining the solar installation 20 4 6 Deinstallation 20 5 Spare parts specialist 21 5 1 Spare parts primary circuit CIRCOtransfer 30 E 15020220 21 5 2 Spa...

Page 4: ...ction installation commissioning and operation of the transfer stations CIRCOtransfer 30 E and CIRCOtransfer 50 E The chapters called specialist are intended for specialists only For other components...

Page 5: ...circuit Pressure relief valves to prevent inadmissible overpressures Pressure gauge to display the system pressure in the solar circuit Vent valves to easily vent the solar circuit Fill and drain val...

Page 6: ...lues indicated in these instructions Due to its design the station must be mounted and operated as described in these instructions Only use original accessories with the transfer station Improper usag...

Page 7: ...national regulations accident prevention regulations of the professional association instructions and safety instructions mentioned in this manual WARNING Danger of scalding due to vapour escape With...

Page 8: ...y or damage to property Only close the ball valves for service and maintenance NOTICE Material damage due to mineral oils Mineral oil products cause lasting damage to seals made of EPDM whereby the se...

Page 9: ...the environment and to easily refill the circuits NOTICE Material damage due to high temperatures Install the fitting group at a sufficient distance from the collector field since the solar fluid may...

Page 10: ...of the pressure relief valve c the fill valve d and the pressure gauge e to the connection of the return ball valve b 9 Connect the expansion tank below the pressure gauge e During servicing at the e...

Page 11: ...ou can find a detailed description for the operation of the controller in the separate controller manual WARNING Risk to life and limb due to electric shock Prior to commencing electrical work on the...

Page 12: ...0 C CAUTION Risk of frost It often happens that the solar thermal system cannot be completely drained after flushing Thus there is risk of frost damage when flushing with water Therefore do only use t...

Page 13: ...system To avoid that dirt particles are washed into the heat exchanger close the ball valves of the station and wash out the present dirt particles and scale residues before commissioning the tank Ma...

Page 14: ...xchanger and the expansion tank Disconnect the expansion tank from the solar circuit during flushing and filling if necessary and only use flush and fill stations with fine filters The solar circuit i...

Page 15: ...eparated from the solar fluid is collected in the upper part of the Airstop and can be released at the vent plug j WARNING Danger of scalding due to vapour escape The escaping fluid can have a tempera...

Page 16: ...ve h 4 Open the fill and drain valves d h and put the flush and fill station into operation 5 Slowly open and close the return ball valve b and the drain valve k during flushing in order to vent the p...

Page 17: ...position see page 14 WARNING Risk to life and limb due to electric shock Check if the sensors and the pumps are properly connected to the controller and if the controller housing is closed Only then s...

Page 18: ...fill and drain valves The sealing caps only serve to protect the valves against dirt They are not designed to take up high system pressures The ball valves must be closed 18 Mount the insulating fron...

Page 19: ...atures of more than 100 C The solar fluid can escape as vapor and cause scalding Only carry out maintenance work when the collector temperatures are below 50 C Wait until the solar fluid has cooled do...

Page 20: ...e escaping fluid may be very hot Place and fix the heat resistant collecting container so that people standing nearby are not endangered when the solar installation is being emptied 4 Open the drain v...

Page 21: ...omplaints and requests orders of spare parts will only be processed with information on the serial number The serial number is placed in the lower right corner of the support sheet of the station In c...

Page 22: ...5 Spare parts specialist 22 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 5 2 Spare parts secondary circuit CIRCOtransfer 30 E 15020220...

Page 23: ...5 Spare parts specialist 2015 03 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 23 5 3 Spare parts primary circuit CIRCOtransfer 50 E 15020221...

Page 24: ...5 Spare parts specialist 24 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 5 4 Spare parts secondary circuit CIRCOtransfer 50 E 15020221...

Page 25: ...pressure relief valve internal thread Operating data Max admissible pressure 6 bars Max operating temperature 120 C Max stagnation temperature 140 C Max propylene glycol content 50 Operating temperat...

Page 26: ...6 Technical data 26 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 6 1 Dimensional drawing CIRCOtransfer 30 E...

Page 27: ...6 Technical data 2015 03 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 27 6 2 Dimensional drawing CIRCOtransfer 50 E...

Page 28: ...E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 6 3 Pressure drop characteristics CIRCOtransfer 30 E Pressure m wc Pressure kPa Flow rate m h 6 4 Pressure drop characteristics CIRCOtransfer...

Page 29: ...ufficient you need to install additional components to prevent gravity circulation You can mount components such as syphons heat traps 2 way valves zone valves or additional check valves Example The s...

Page 30: ...re differences the difference in density will cause gravity circulation Calculation example p g h Collector temperature 5 C Density solar fluid 1 1042 kg m Storage tank temperature 67 C Density solar...

Page 31: ...ht between station and collector field Pipes mm l m Venting collector field Not existent Vented Manual vent valve Automatic deaerator Airstop station Vented Solar fluid type glycol Antifreeze tested u...

Page 32: ...XX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 Wagner Solar GmbH Industriestra e 10 D 35091 C lbe Germany www wagner solar com Tel 49 0 6421 8007 0 Fax 49 0 6421 800...

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