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Wacker Neuson WP 1540A, Operator'S Manual

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Wacker Neuson WP 1540A Operator'S Manual Download Page 26

Maintenance

WP 1540A/AW

wpm_tx001130gb.fm

24

5.2

Machine Maintenance

The chart below lists basic machine maintenance.

Note:

 

When machine is being used in asphalt, it is highly

recommended that shockmounts are replaced every year or
after 300 hours of usage.

Daily

before 

starting

After

first

20 hrs.

Every 

2 weeks 

or 

50 hrs.

Every 

month 

or 

100  hrs.

Every 

year

or 

300 hrs.

Check external hardware.

„

Check and adjust drive belt.

„

„

Inspect shockmounts for damage. 

„

Replace shockmounts as needed. 

„

Change exciter oil.

„

Summary of Contents for WP 1540A

Page 1: ...Operator s Manual Vibroplate WP 1540A WP 1540AW 5000190153 16 0811...

Page 2: ...acker Neuson Corporation represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are the property of their respective owners Man...

Page 3: ...le using Internal Combustion Engines 7 2 4 Service Safety 8 2 5 Label Locations 9 2 6 Warning and Informational Labels 10 2 7 Operating Labels 13 3 Technical Data 15 3 1 Engine Data 15 3 2 Machine Dat...

Page 4: ...23 5 2 Cleaning Plate 25 5 3 Drive Belt 25 5 4 Exciter Lubrication 26 5 5 Spark Plug 27 5 6 Engine Oil 28 5 7 Air Cleaner 29 5 8 Cleaning Sediment Cup 30 5 9 Adjusting Engine Speed 30 5 10 Carburetor...

Page 5: ...perating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Neuson Corporation The information contained in this manual was based on machine...

Page 6: ...mation and Warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada 7 1 Emission Control Systems Warranty Statement See the supplied eng...

Page 7: ...hazardous situation which if not avoided could result in minor or moderate injury NOTICE Used without the safety alert symbol NOTICE indicates a situation which if not avoided could result in propert...

Page 8: ...cker Neuson Damage to equipment and injury to the user may result 2 2 4 NEVER operate the machine with the beltguard missing Exposed drive belt and pulleys create potentially dangerous hazards that ca...

Page 9: ...oses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 2 3 2 Do not smoke while operating...

Page 10: ...is flooded or the smell of gasoline is present A stray spark could ignite the fumes 2 4 4 Do not use gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas...

Page 11: ...WP 1540A AW Safety Information wpm_si000326gb fm 9 2 5 Label Locations wpmgr005960 1 2 3 4 5 6 7 1 2 WARNING WARNUNG ADVERTENCIA AVERTISSEMENT 10W30...

Page 12: ...pictorial labels where needed These labels are described below Label Meaning WARNING To prevent hearing loss wear hearing protec tion when operating the machine Read the Operator s Manual for machine...

Page 13: ...or s Manual before operating this machine Failure to do so increases the risk of injury to yourself and others NOTICE Lifting point DANGER Engines emit carbon monoxide operate only in well ventilated...

Page 14: ...nit Please record the infor mation found on this nameplate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service information you will always be...

Page 15: ...Neuson machines use international pictorial labels where needed These labels are described below Label Meaning Open the fuel flow valve Push or turn engine switch to ON position Close the choke Place...

Page 16: ...540A AW wpm_si000326gb fm 14 Push or turn engine switch to OFF position Open the choke Place throttle in the FAST position Throttle control lever Turtle Idle or Slow Rabbit Full or Fast Lifting point...

Page 17: ...545 Engine Engine Make Honda Engine Model GX 160 UT1 QWX2 Max rated power rated speed kW 3 6 3600 rpm Operating speed rpm 3600 Clutch Engagement rpm 2100 Spark Plug type NGK BPR 6ES Electrode Gap mm 0...

Page 18: ...at operator s location LpA WP 1540A 97 dB A WP 1540AW 97 dB A The guaranteed sound power level LWA 108 dB A Products are tested for hand arm vibration HAV level in accordance with ISO 5349 EN1033 and...

Page 19: ...WP 1540A AW Technical Data wpm_td000335gb fm 17 3 4 Dimensions mm in wpmgr005987 875 35 965 38 400 16...

Page 20: ...containing water or dirt will damage fuel system Consult engine owner s manual for complete fuel specifications 4 2 Before Starting 4 2 1 Read and understand the safety and operating instructions at t...

Page 21: ...ly to left d1 4 3 4 Pull starter rope c Note If the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light f that...

Page 22: ...g stones It is intended to be used in confined areas and areas next to structures such as walls curbs and foundations Plates equipped with water tanks can be used for compacting asphalt This plate is...

Page 23: ...ting If soil is so dry as to create dust clouds while operating plate some moisture should be added to the ground material to improve compaction This will also reduce service to the air filter For com...

Page 24: ...d position wheels in down position 4 7 2 Pivot holding latch and engage cross member brace into latch NOTICE Latch prevents vibroplate from pivoting and falling back towards the operator 4 7 3 Push fo...

Page 25: ...l for additional information Daily before starting After first 20 hrs Every 2 weeks or 50 hrs Every month or 100 hrs Every year or 300 hrs Check fuel level Check engine oil level Inspect fuel lines In...

Page 26: ...in asphalt it is highly recommended that shockmounts are replaced every year or after 300 hours of usage Daily before starting After first 20 hrs Every 2 weeks or 50 hrs Every month or 100 hrs Every...

Page 27: ...elt every 50 hours thereafter To change the belt 5 4 1 Remove the beltguard and remove the four hex nuts a holding pulley halves b together Remove outer pulley half and remove belt 5 4 2 Install new b...

Page 28: ...5 5 2 Remove four screws b securing console assembly to baseplate and lift console assembly from baseplate 5 5 3 Remove end cover c from bearing exciter assembly Outer bearing race will remain with co...

Page 29: ...ping the engine Do not touch the muffler while it is hot Note Refer to section Technical Data for the recommended spark plug type and the electrode gap setting 5 6 1 Remove the spark plug and inspect...

Page 30: ...ts of environmental protection place a plastic sheet and a container under the machine to collect any liquid that drains off Dispose of this liquid in accordance with environmental protection legislat...

Page 31: ...w flash point solvents for cleaning the air cleaner A fire or explosion could result To service 5 8 1 Remove air cleaner cover a Remove both elements and inspect them for holes or tears Replace damage...

Page 32: ...ting Engine Speed See Graphic wc_gr000280 Adjust to a full load speed of 3600 100 rpm To adjust engine speed 5 10 1 Place machine on a rubber test mat to prevent it from moving 5 10 2 Start engine and...

Page 33: ...duces the highest rpm 5 11 4 After the pilot screw is adjusted turn the throttle stop screw b to obtain the standard idle speed See Technical Data Note On some engines the pilot screw is fitted with a...

Page 34: ...er bearings binding Check condition and level of oil in exciter Add or change oil Air filter clogged with dust reducing engine perfor mance Clean or replace air filter Engine speed too low Check engin...

Page 35: ...5 13 1 Remove loose stones and dirt from plate 5 13 2 Clean engine cylinder cooling fins 5 13 3 Clean or replace air filter 5 13 4 Change exciter oil 5 13 5 Change engine oil and follow procedures de...

Page 36: ...wn To reduce risk of back injury while lifting keep your feet flat on ground and shoulder width apart Keep your head up and back straight To lift machine mechanically NOTICE Before attempting to lift...

Page 37: ...zards let engine cool before transporting machine or storing indoors 5 15 1 Turn fuel valve to the off position and keep the engine level to prevent fuel from spilling 5 15 2 Tie down machine on vehic...

Page 38: ......

Page 39: ...quirements of the following directives and standards 2006 42 EG 2000 14 EG 2005 88 EG Authorized person for technical documents Axel H ret Wacker Neuson Produktion GmbH Co KG Preu enstra e 41 80809 M...

Page 40: ......

Page 41: ......

Page 42: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

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