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Wacker Neuson PG 2, Operator'S Manual

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Table of Contents

PG 2

wc_bo0154616003enTOC.fm

2

5.

Maintenance

16

5.1

Periodic Maintenance Schedule ..........................................................16

5.2

Cleaning Pump ....................................................................................17

5.3

Adjusting Impeller Clearance  ..............................................................18

5.4

Mechanical Seal Replacement ............................................................19

5.5

Spark Plug ...........................................................................................20

5.6

Air Cleaner  ..........................................................................................21

5.7

Engine Oil ............................................................................................22

5.8

Cleaning Sediment Cup  ......................................................................22

5.9

Carburetor Adjustment  ........................................................................23

5.10

Adjusting Idle Speed  ...........................................................................23

5.11

Storage ................................................................................................24

5.12

Troubleshooting ...................................................................................25

Summary of Contents for PG 2

Page 1: ...www wackergroup com Pump PG 2 OPERATOR S MANUAL 0154616en 004 0105 0 1 5 4 6 1 6 E N...

Page 2: ......

Page 3: ...ator Safety while using Internal Combustion Engines 6 2 4 Service Safety 6 2 5 Label Locations 7 2 6 Safety Labels 8 3 Technical Data 10 3 1 Technical Data 10 3 2 Sound Specifications 11 3 3 Dimension...

Page 4: ...ce Schedule 16 5 2 Cleaning Pump 17 5 3 Adjusting Impeller Clearance 18 5 4 Mechanical Seal Replacement 19 5 5 Spark Plug 20 5 6 Air Cleaner 21 5 7 Engine Oil 22 5 8 Cleaning Sediment Cup 22 5 9 Carbu...

Page 5: ...erviced Follow operating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Corporation The information contained in this manual was based o...

Page 6: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION Used without the safety alert symbol CAUTION indicates a potentially hazardous situation which if not avoided ma...

Page 7: ...s health and environmental hazards Contact local authorities for assistance 2 2 6 NEVER open priming plug when pump is hot Never loosen or remove inlet or discharge hose fittings when pump is hot Hot...

Page 8: ...properly over a long period of time periodic maintenance and occasional repairs are necessary 2 4 1 DO NOT attempt to clean or service machine while it is running Rotating parts can cause severe injur...

Page 9: ...PG 2 3 Safety Information wc_si000069gb fm 7 2 5 Label Locations w c _ g r 0 0 0 8 3 3...

Page 10: ...ly in well ventilated area Read the operator s manual No sparks flames or burning objects near machine Shut off engine before refueling WARNING Hot surface CAUTION Read and understand the supplied ope...

Page 11: ...t Please record the infor mation found on this plate so it will be avail able should the nameplate become lost or damaged When ordering parts or requesting service information you will always be asked...

Page 12: ...Lubrication oil grade class SAE 10W30 SG or SF Engine Oil Capacity ml oz 600 20 Fuel type Regular unleaded gasoline Fuel Tank Capacity l qts 2 5 2 6 Valve Clearance cold mm in Inlet 0 15 0 006 Outlet...

Page 13: ...9 392 EEC Machinery Directive is the sound pressure level at operator s location LpA 84 dB A the guaranteed sound power level LWA 103 dB A These sound values were determined according to ISO 3744 for...

Page 14: ...nd water containing some debris and solids Refer to Technical Data for maximum solid size 4 2 Recommended Fuel The engine requires regular grade unleaded gasoline Use only fresh clean gasoline Gasolin...

Page 15: ...d Continued operation may cause water damage to engine 4 3 5 Check that hoses are securely attached to pump Suction hose b must not have any air leaks Tighten hose clamps c and couplings d Check that...

Page 16: ...to left d1 4 4 4 Pull starter rope c Note If the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light f that wil...

Page 17: ...tion hoses a must be rigid enough not to collapse when pump is operating Discharge hoses b are usually thin walled collapsible hoses Rigid hoses similar to those used as suction hoses may also be used...

Page 18: ...00 hrs Every 300 hrs Check fuel level Check engine oil level Inspect air filter Replace as needed Check and tighten external hardware Inspect hoses and housing for leaks Clean air cleaner element Chan...

Page 19: ...pump housing 5 2 1 Remove drain plug a from pump housing and drain any water left in pump 5 2 2 Loosen the four knobs holding the pump cover b and remove cover 5 2 3 Clean out dirt and debris Inspect...

Page 20: ...ump housing but do not remove impeller 5 3 2 Measure the distance d of volute 5 3 3 Measure the distance e of impeller 5 3 4 Subtract the distance e from d d e f clearance 5 3 5 The clearance between...

Page 21: ...ims b 5 4 2 Remove mechanical seal spring c and carbon face d from crankshaft 5 4 3 Remove mechanical seal ceramic face e and L ring f 5 4 4 Clean engine shaft remove any rust Also clean contact surfa...

Page 22: ...uring operation and remains hot for a while after stopping the engine Do not touch the muffler while it is hot 5 5 1 Remove spark plug and inspect it 5 5 2 Replace plug if the insulator is cracked or...

Page 23: ...ash point solvents for cleaning the air cleaner A fire or explosion could result To service 5 6 1 Remove air cleaner cover a Inspect element b for holes or tears Replace element if damaged 5 6 2 Wash...

Page 24: ...drains off Dispose of this liquid in accordance with environmental protection legislation 5 7 3 Install drain plug 5 7 4 Fill the engine crankcase with recommended oil up to the level of the plug open...

Page 25: ...ard idle speed See Technical Data Note On some engines the pilot screw is fitted with a limiter cap c to prevent excessive enrichment of the air fuel mixture in order to comply with emission regulatio...

Page 26: ...the housing after pump has cooled 5 11 2 Remove pump cover and clean inside of pump housing Coat inside of pump with a light film of oil to reduce corrosion A spray can of oil works well for this 5 11...

Page 27: ...ine speed too low Adjust speed Suction strainer partially plugged Clean strainer Impeller worn Adjust clearance by adding shims or replace impeller Volute insert worn or damaged Adjust clearance or re...

Page 28: ...Maintenance PG 2 3 wc_tx000178gb fm 26...

Page 29: ...t Ha sido ensayado en conformidad con la norma 2000 14 CE A t mis l preuve conforme aux dispositions de la directive 2000 14 CEE and has been produced in accordance with the following standards und in...

Page 30: ...02 0 Fax 49 0 89 3 54 02 3 90 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 2303 2...

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