10 Maintenance
34
100_0101_mt_0001.fm
Changing the oil in the vibrator head
Take the machine to your Wacker Neuson representative to change the oil in the
vibrator head.
Page 1: ...Operator s manual Internal vibrator with integrated inverter IRFU 02 2015 5000212651en 12...
Page 2: ...Manufacturer Wacker Neuson Produktion GmbH Co KG Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German...
Page 3: ...ring the operation of electric appliances 16 3 8 Maintenance 17 4 Safety and information labels 19 5 Scope of delivery 20 6 Structure and function 21 6 1 Application 21 6 2 Functionality 21 7 Componen...
Page 4: ...4 5000212651IVZ fm 13 Technical data 38 13 1 IRFU 30 38 13 2 IRFU 38 40 13 3 IRFU 45 44 13 4 IRFU 57 48 13 5 IRFU 65 52 13 6 Extension cable 56 14 Glossary 59 EC Declaration of Conformity 61...
Page 5: ...hine in accordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Plea...
Page 6: ...his warning notice indicates immediate hazards that result in serious injury or even death Danger can be avoided by the following the actions mentioned WARNING This warning notice indicates possible h...
Page 7: ...son affiliate or your Wacker Neuson dealer You can find the addresses in the Internet at www wackerneuson com The address of the manufacturer is located at the beginning of this operator s manual 2 3...
Page 8: ...on that uniquely identifies your machine This infor mation is needed to order spare parts and when requesting additional technical information Enter the information of your machine into the following...
Page 9: ...m improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes full responsibility Structural modifications Never attempt to modify the machine without the...
Page 10: ...unattended Maintenance Regular maintenance work is required in order for the machine to operate prop erly and reliably over time Failure to perform adequate maintenance reduces the safety of the machi...
Page 11: ...hand over this operator s manual to other operators or to the future owner of the machine Country specific regulations Observe the country specific regulations standards and guidelines in reference to...
Page 12: ...orrect operation or misuse by untrained personnel can endanger the health and safety of the operator or third persons and also cause machine and material damage Operating company responsibilities The...
Page 13: ...noise levels individual rating level It may therefore be necessary to wear ear protection You can find the exact value in the chapter Technical Data When wearing ear protection while working you must...
Page 14: ...he safety information and warning notices located on the machine and in the operator s manual Never attempt to start a machine that requires maintenance or repairs Start the machine as described in th...
Page 15: ...an and dry location protected against frost and inaccessible to children Vibrations When manually operated machines are intensively used long term damage caused by vibrations cannot be precluded Obser...
Page 16: ...ted to a 15 A 16 A shock proof plug receptacle continental type with a corresponding overload protection One of the following fault current protective switches is required Standard fault current prote...
Page 17: ...plings against rain snow or any other forms of moisture Uncoil the cable drum completely Danger of fire due to wound cable drum Uncoil the cable drum completely before operation Protecting the power c...
Page 18: ...order to disconnect the machine from the electric power supply Cleaning Always keep the machine clean and be sure to clean it each time you have fin ished using it Do not use gasoline or solvents Dang...
Page 19: ...bels containing the most important instructions and safety information Make sure that all the labels are kept legible Replace any missing or illegible labels The item numbers for the labels are in the...
Page 20: ...5 Scope of delivery 20 100_0101_sd_0001 fm 5 Scope of delivery The internal vibrator is delivered completely mounted The scope of delivery includes Machine Operator s manual Parts book...
Page 21: ...as bubbles of air arise Bodyguard The Bodyguard connects the power supply with the inverter and monitors the incoming and outgoing operating currents The Bodyguard is designed to pro tect the user ag...
Page 22: ...ge The d c a c converter converts the generated DC voltage to three phase current AC three phase When the machine is switched on the control electronics provides a soft start and thus prevents critica...
Page 23: ...head 7 Status lamp 2 Protective hose 8 Connecting cable 3 Inverter 9 Status lamp 4 Bodyguard 10 ON OFF switch 5 Plug 11 Lower tube 6 Power cable Item Designation Item Designation 1 Vibrator head 7 Sta...
Page 24: ...tor s controls 24 100_0101_cp_0001 fm IRFU 30 Item Designation Item Designation 1 Vibrator head 7 Status lamp 2 Protective hose 8 Connecting cable 3 Inverter 9 Status lamp 4 Bodyguard 10 ON OFF switch...
Page 25: ...ns of transport 5 Roll up the power cable and the protective hose Note Do not kink the protective hose and power cable 6 Secure the machine against falling and sliding WARNING Improper handling can re...
Page 26: ...the construction site have the correct operating voltage see nameplate of the machine or chapter Technical Data Check if mains or power distribution on the constructions site are protected in accorda...
Page 27: ...kage cur rents the control lamp on the Bodyguard lights green NOTICE Electrical voltage Incorrect voltage can cause damage on the machine Check if the voltage of the current source corresponds with th...
Page 28: ...he machine 1 Use the protective hose to hold the machine near the vibrator head 2 Switch on the machine via the ON OFF switch If the machine is ready for operation the control lamp on the inverter lig...
Page 29: ...fol lowing damages are possible if the vibrator head comes into contact with the concrete reinforcement The connection of the concrete to the reinforcement can be lost The machine can be damaged The r...
Page 30: ...r cable 5 Pull the plug from the plug receptacle CAUTION The vibrator head moves if it is turned on and not immersed in the fresh con crete Danger of injury or danger of damage to property by uncontro...
Page 31: ...eration 100_0101_op_0001 fm 31 9 4 Cleaning Cleaning the machine Clean the machine and all components with water after each use Note You can remove concrete residuals by immersing the running machine...
Page 32: ...ation For extreme operation e g continuous use the service intervals should be halved WARNING Improper handling can result in injury or serious material damage Read and follow all safety instructions...
Page 33: ...ons of the vibrator head Wear dimensions Minimum diameter of lower tube LL Minimum diameter of vibrator head L Length of vibrator head LL Wear is highest at the end of the vibrator head Let the vibrat...
Page 34: ...10 Maintenance 34 100_0101_mt_0001 fm Changing the oil in the vibrator head Take the machine to your Wacker Neuson representative to change the oil in the vibrator head...
Page 35: ...ot remedied have the machine repaired Have these tasks carried out by the service department of your Wacker Neuson representative per son Water in inverter Defect in the vibrator head Have the machine...
Page 36: ...achine off and on again Control lamp flashes red three times for a short period The Bodyguard has turned off the machine 1 Pull out the plug 2 Eliminate the fault or have it eliminated 3 Insert the pl...
Page 37: ...sk the sales outlet about the proper disposal procedure for B2B electrical equipment in your country and ensure you dispose of the device in accordance with the valid legal guidelines Please also note...
Page 38: ...30 1 2 30 1 2 Outer diameter of protective hose mm in 28 1 1 28 1 1 28 1 1 28 1 1 Length of vibrator head mm in 353 13 9 353 13 9 353 13 9 353 13 9 Length of protective hose m ft 5 16 4 5 16 4 10 32...
Page 39: ...01 Vibration total value ahv m s2 ft s2 0 7 2 3 0 7 2 3 0 7 2 3 0 7 2 3 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 The...
Page 40: ...1 5 Outer diameter of protective hose mm in 31 1 2 31 1 2 31 1 2 31 1 2 Length of vibrator head mm in 345 13 6 345 13 6 345 13 6 345 13 6 Length of protective hose m ft 5 16 4 10 32 8 5 16 4 5 16 4 Le...
Page 41: ...1 Vibration total value ahv m s2 ft s2 0 7 2 3 0 7 2 3 0 7 2 3 0 7 2 3 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 Thes...
Page 42: ...1 2 31 1 2 Length of vibrator head mm in 345 13 6 345 13 6 Length of protective hose m ft 10 32 8 5 16 4 Length of power cable m ft 15 0 49 2 15 0 49 2 Weight kg lb 18 7 41 2 13 6 29 9 Plug IEC 60884...
Page 43: ...inty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 These measurements were taken when the machine was operated freely suspended in air The rated power is the active power cons...
Page 44: ...m in 31 1 2 31 1 2 31 1 2 31 1 2 Length of vibrator head mm in 382 15 0 382 15 0 382 15 0 382 15 0 Length of protective hose m ft 5 16 4 10 32 8 5 16 4 5 16 4 Length of power cable m ft 15 0 49 2 15 0...
Page 45: ...1 7 5 6 1 7 5 6 1 7 5 6 1 7 5 6 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 These measurements were taken when the mach...
Page 46: ...1 2 31 1 2 Length of vibrator head mm in 382 15 0 382 15 0 Length of protective hose m ft 10 32 8 5 16 4 Length of power cable m ft 15 0 49 2 15 0 49 2 Weight kg lb 20 0 44 1 16 0 35 3 Plug IEC 60884...
Page 47: ...inty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 These measurements were taken when the machine was operated freely suspended in air The rated power is the active power cons...
Page 48: ...mm in 40 1 6 40 1 6 40 1 6 40 1 6 Length of vibrator head mm in 400 15 7 400 15 7 400 15 7 400 15 7 Length of protective hose m ft 5 16 4 10 32 8 5 16 4 5 16 4 Length of power cable m ft 15 0 49 2 15...
Page 49: ...2 2 7 2 2 2 7 2 2 2 7 2 2 2 7 2 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 These measurements were taken when the mach...
Page 50: ...1 6 40 1 6 Length of vibrator head mm in 400 15 7 400 15 7 Length of protective hose m ft 10 32 8 5 16 4 Length of power cable m ft 15 0 49 2 15 0 49 2 Weight kg lb 25 3 55 8 19 8 43 7 Plug IEC 60884...
Page 51: ...inty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 These measurements were taken when the machine was operated freely suspended in air The rated power is the active power cons...
Page 52: ...in 40 1 6 40 1 6 40 1 6 40 1 6 Length of vibrator head mm in 490 15 7 490 15 7 490 15 7 490 15 7 Length of protective hose m ft 5 16 4 5 16 4 10 32 8 5 16 4 Length of power cable m ft 15 0 49 2 15 0...
Page 53: ...4 11 2 3 4 11 2 3 4 11 2 3 4 11 2 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 These measurements were taken when the m...
Page 54: ...diameter of protective hose mm in 40 1 6 Length of vibrator head mm in 490 15 7 Length of protective hose m ft 5 16 4 Length of power cable m ft 15 0 49 2 Weight kg lb 29 0 63 9 Plug CEE 7 7 Typ EF E...
Page 55: ...ncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 These measurements were taken when the machine was operated freely suspended in air The rated power is the active power consum...
Page 56: ...ing of your machine WARNING Electrical voltage Injuries from electrocution Check power cable and extension cable for signs of damage Only use extension cables for which grounded conductors are connect...
Page 57: ...to the table the extension cable must feature a cross section area of 2 5 mm2 IRFU 57 120 1 13 1 5 22 2 5 34 4 0 230 1 50 1 5 83 2 5 132 4 0 IRFU 65 120 1 10 1 5 17 2 5 27 4 0 230 1 30 1 5 50 2 5 79...
Page 58: ...10 230 1 246 16 389 14 IRFU 45 120 1 47 16 74 14 117 12 185 10 230 1 179 16 284 14 448 12 IRFU 57 120 1 37 16 59 14 93 12 148 10 230 1 143 16 227 14 358 12 IRFU 65 120 1 45 14 72 12 113 10 230 1 86 1...
Page 59: ...conductor Plug connection without grounded conductor contact I Connection of all conductive housing components to the grounded conductor Plug connection with grounded conductor contact II Reinforced...
Page 60: ...s diameter 12 5 mm 0 5 in 3 Protected against touch with a tool diameter 2 5 mm 0 01 in Protected against small foreign objects with diameter 2 5 mm 0 01 in 4 Protected against touch with a wire diame...
Page 61: ...N 61000 EN 55014 2011 65 EU Authorized person for technical documents Leo G schka Wacker Neuson Produktion GmbH Co KG Preu enstra e 41 80809 M nchen Product IRFU 30 IRFU 38 IRFU 45 IRFU 57 IRFU 65 Pro...
