Wacker Neuson DPU 6555 Operator'S Manual Download Page 1

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Operator´s manual

Vibrating plate

DPU 6555

03.2013

5000226268en / 006

Summary of Contents for DPU 6555

Page 1: ...Operator s manual Vibrating plate DPU 6555 03 2013 5000226268en 006...

Page 2: ...Manufacturer Wacker Neuson Produktion GmbH Co KG Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German...

Page 3: ...ccordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Please contac...

Page 4: ...ng crank 36 4 5 Starting in cold weather 39 4 6 Starting with external battery etc 41 4 7 Forward and reverse motion 42 4 8 Compaction without extension plates 42 4 9 Stopping the engine 43 5 Maintena...

Page 5: ...and mainte nance instructions Any other use is regarded as improper Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes f...

Page 6: ...unattended Maintenance Regular maintenance work is required in order for the machine to operate prop erly and reliably over time Failure to perform adequate maintenance reduces the safety of the mach...

Page 7: ...er operators or to the future owner of the machine Country specific regulations Observe the country specific regulations standards and guidelines in reference to accident prevention and environmental...

Page 8: ...standards governing safety Your company or the operator has assigned you to work independently with this machine Incorrect operation Incorrect operation or misuse by untrained personnel can endanger...

Page 9: ...pecific permissible noise levels individual rating level It may therefore be necessary to wear ear protection You can find the exact value in the chapter Technical Data When wearing ear protection whi...

Page 10: ...ve upward or downward Put the operating controls and moving parts in their transport position Secure the machine with load securing straps so that it cannot tip over fall down or slide away Only use t...

Page 11: ...ety information and warning notices located on the machine and in the operator s manual Never attempt to start a machine that requires maintenance or repairs Start the machine as directed in the opera...

Page 12: ...elevant legal instructions and guidelines to minimize vibration stress Details on vibration stress associated with the machine can be found in the chap ter Technical Data 2 6 Safety during the operati...

Page 13: ...e If you exceed the maximum tilt the engine lubrication system will fail and thus inevitably damage important engine parts Check the effects of vibration Compacting work in the vicinity of buildings c...

Page 14: ...peration and when refueling Read and follow all safety instructions Otherwise there is a risk of personal injury and or damage to property Do not start the engine near spilt fuel or if you smell fuel...

Page 15: ...uel cap securely after refueling Operation in closed rooms In closed or partially closed rooms such as tunnels drifts or deep trenches en sure sufficient ventilation and extraction by for example prov...

Page 16: ...or water can cause premature wear or failure of the machine Dispose of left over and spilled hydraulic oil according to the applicable regula tions for environmental protection 2 9 Maintenance Mainte...

Page 17: ...cessary to dismantle safety devices they must be reassembled and checked immediately after completing maintenance work Always tighten loosened screw connections complying with prescribed starting torq...

Page 18: ...k Pos Label Description 1 Wear personal protective gear to avoid injuries or health hazards Ear protection Read the operator s manual before start up 2 If the machine falls it can cause severe crushin...

Page 19: ...he machine by the guide handle or the center pole 6 DPU 45 DPU 55 Warning Parts of the body could be crushed or se vered by rotating engine parts f Do not reach into the opening for the crank handle 7...

Page 20: ...g position in 66 9 66 9 66 9 66 9 Width in 28 0 33 8 28 0 28 0 Height in 40 9 40 9 40 9 40 9 Operating weight lb 1060 4 1124 3 1073 65 1062 6 Ground clearance in 34 2 39 8 34 2 39 8 34 2 39 8 34 2 39...

Page 21: ...ibration total value ahv ft s2 13 5 13 5 13 5 13 5 Standard EN 500 4 Uncertainty of measurement of vibration total value ahv ft s2 1 6 1 6 1 6 1 6 Depending on the condition of the soil Equivalent to...

Page 22: ...consumption gph 0 5 Tank capacity gal 1 6 Oil specification SAE 10W40 Max oil filling gal 0 5 Max performance kW 10 1 Standard IFN DIN ISO 3046 Speed max power rpm 3 600 Rated output kW 9 6 Standard...

Page 23: ...s 5 This exciter 13 is designed as a central vibrator with aligned vibrations Such a principle permits the direction of vibration to be changed by turning the eccentric weights 15 In this way an infin...

Page 24: ...r 13 maintenance free see chapter Exciter V belt 2 2 6 The speed of the drive engine 1 can be infinitely varied by remote control on the throttle control lever 8 The upper 4 and lower 5 masses are con...

Page 25: ...As the unit moves over the soil these light up in succession to indicate the relative progress of compaction When all of the LEDs are lit further compaction is not possible The operator can stop worki...

Page 26: ...e of water is not possible if the flawed point is longer than one meter Note that the display has an integrating dampening effect A sudden change from highly compacted to minimally compacted soil or v...

Page 27: ...ght position Requirements When transporting the vibrating plate compactor use only suitable hoisting gear with a minimum load bearing capacity see Technical data Always turn off the motor during trans...

Page 28: ...e central lifting point is located exactly above the centre of gravity of the machine The central lifting point can be displaced rearwards 18 given an application in which the height of the machine is...

Page 29: ...3 2 2 Compaction on slopes The following points are to be observed when compacting on sloped surfaces slopes embankments Only approach gradients from the bottom a gradient which can be easily overcome...

Page 30: ...l data through the filler neck 21 as needed The machine must be level and the engine stopped before proceeding with the oil level check Fuel When pouring diesel fuel into the fuel nozzle 20 maintain a...

Page 31: ...g first filling of the fuel tank or if the tank has run dry in the case of an automatic engine stop due to an inefficient engine oil supply after freeing the engine when in presence of extremely low t...

Page 32: ...st fumes Exhaust fumes contain toxic carbon monoxide that can lead to unconsciousness or death Always switch off the engine during maintenance work Before starting the engine always make sure that nob...

Page 33: ...load position 1 2 3 4 2 Leave decompression lever 2 in the position e 3 Put the ignition key into ignition switch 25 and turn it clockwise into operating position the charge control lamp 27 lights up...

Page 34: ...following initialization the sensor test was not successful 5 The charge control lamp 27 must turn off immediately after the engine has started running and the acoustic alarm has stopped Stop the engi...

Page 35: ...ine will start vibrating as soon as the engine starts revving up Note Do not activate automatic decompression lever while the engine is running 5 Bring the engine up to maximum rpm s and then check th...

Page 36: ...to start 3 Put the ignition key into ignition switch 25 and turn it clockwise into operating position the charge control lamp 27 lights up and the buzzer will be heard 4 Check to see that the safety s...

Page 37: ...the safety start crank out of the protective hood once the engine has started The friction non positive connection between engine and safety starting crank must be guaranteed by a firm grip on the han...

Page 38: ...off immediately after the engine has started running and the acoustic alarm has stopped Stop the engine immediately in case of eventual irregularities then locate the fault and repair it The machine w...

Page 39: ...F 1 Push the throttle lever 8 to the full throttle position 2 Turn decompression lever to any position in front of starting position f 3 Crank the engine counter clockwise with the safety start crank...

Page 40: ...er 6 Fill the housing to the upper edge with low viscosity oil Replace cover and press down with force Exactly two successive fillings are required 7 Turn the decompression lever all the way to f 8 Th...

Page 41: ...ting with an external battery 1 Connect the red jumper cable with the help of a clamp to the positive pole 1 of the discharged battery 2 Connect the other clamp of the red jumper cable to the plus pol...

Page 42: ...at standstill or in reverse direction The forward and reverse speeds can be varied by selecting intermediate positions of the shift lever 6 or the machine can be employed for particularly intensive c...

Page 43: ...ssion 2 as this inevitably results in damage to the valve drive and decompression mechanism 1 Move the throttle control lever 8 to the stop 2 Turn the ignition key to the stop position and then pull i...

Page 44: ...ction display unit Visual inspection of all components for damage Clean display unit Centre pole height setting transport lock Regrease weekly Fuel tank Check water separator V belt Check V belt if ne...

Page 45: ...ention to the max level mark on the dip stick 5 2 2 Replacing oil and oil filter Note The work area should be covered with a waterproof sheet to protect the floor protection of the environment 1 Let e...

Page 46: ...and if necessary replace O ring k 8 Moisten thread and O ring of the screwed sealing plug with a lubricant 9 Fasten the oil hose to the support 10 Fill up with engine oil until the max marking of the...

Page 47: ...seconds The filter system must be cleaned if the bellows contracts and covers the green ring m Check the bellows often per day when working in extremely dusty conditions Note The air cleaner must be c...

Page 48: ...ting it with a lamp Do not reuse the filter element if you have determine any kind of damages in the area of the filtering paper s or as the case may be in the area of the sealing lip t 5 Replace the...

Page 49: ...ns to detach Collect the emerging drops in a transparent container First water and then fuel drops will emerge as water is specifically heavier than diesel fuel A clear separating line will make this...

Page 50: ...er Pay attention to the flow direction look for the arrows Allow fuel to flow After a short test run make sure that fuel filter and line do not leak 5 4 3 Screwed connections control Make sure all acc...

Page 51: ...e battery cover Check to see that the gas venting hose does not have any kinks Protect hands end eyes against the acid Note Only replace defective batteries with original Wacker batteries Standard bat...

Page 52: ...Close filler bore 5 6 2 Venting hydraulic control 1 Remove apron 4 by undoing the screws 3 2 Move centre pole into vertical position move shift lever 2 right into the reverse position open filler bor...

Page 53: ...vel 1 Position vibration plate horizontally 2 Open filler bore 40 3 The oil level must reach the start of the thread of the filler bore 40 4 If necessary pour in oil see Technical Data through filler...

Page 54: ...isting gear and lifting tackle of sufficient lifting capacity Place the machine in a stable position 3 Tilt vibration plate and keep it tilted until the oil has run out 4 Place vibration plate in hori...

Page 55: ...laced 5 8 1 Changing the exciter V belt 1 Remove belt guard 41 2 Undo screw 42 3 Remove button 43 belleville spring 44 seal 45 and front segment of the V belt pulley 10 4 Change exciter V belt 12 5 As...

Page 56: ...little hydraulic oil in the centre pole head Top up hydraulic oil Air in hydraulic control Bleed system Cause Remedy Too much hydraulic oil in centre pole head Correct oil level in accordance with ma...

Page 57: ...Dynamo defective Contact Wacker Neuson service dept Control unit defective Replace control unit on rear of the dynamo Cause Remedy Ignition lock defective Change defective parts Starter defective Star...

Page 58: ...emedy Dynamo defective Contact Wacker Neuson service dept Control unit defective Replace control unit on rear of the dynamo Cause Remedy Ignition lock defective Change defective parts Starter defectiv...

Page 59: ...n any used batteries you obtained from us free of charge If you do not return the batteries to one of our branches per sonally make sure you have paid sufficient postage for its return Please also not...

Page 60: ...systems information and warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada Emission control systems warranty statement See the en...

Page 61: ...regulations and requirements of the following directives and standards 2006 42 EG 2000 14 EG 2005 88 EG Authorized person for technical documents Axel H ret Wacker Neuson Produktion GmbH Co KG Preu en...

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