Wacker Neuson DPU 25 Series Operator'S Manual Download Page 1

Operator's manual

Vibratory plate

DPU

25.., 30.., 37..

Model

DPU

Document

5000217755

Issue

11.2020

Version

12

Language

en

Summary of Contents for DPU 25 Series

Page 1: ...Operator s manual Vibratory plate DPU 25 30 37 Model DPU Document 5000217755 Issue 11 2020 Version 12 Language en...

Page 2: ...of the statutory regulations in particular the protection of copyright will lead to civil and criminal prosecution Wacker Neuson Produktion GmbH Co KG is constantly working on the improvement of its p...

Page 3: ...NING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm WARNING Cancer and Reproductive Harm www P65Warni...

Page 4: ...7 Structure and function 21 7 1 Application 21 7 2 Functional description 21 8 Components and operator s controls 22 9 Transport 23 9 1 Transporting the machine 24 10 Use and operation 25 10 1 Prior t...

Page 5: ...36 11 2 7 Checking exciter oil level 37 11 2 8 Re tighten exciter V belt 38 12 Malfunctions 39 12 1 Boost 40 13 Disposal 41 13 1 Disposal of batteries 41 14 Accessories 42 15 Technical data 43 15 1 D...

Page 6: ...l is not a manual for extensive maintenance or repair work Such work should be carried out by Wacker Neuson service or by technically trained personnel The Wacker Neuson machine should be operated and...

Page 7: ...ator s manual 3 3 Described machine types This operator s manual is valid for different machine types from a product range Therefore some figures can differ from the actual appearance of your machine...

Page 8: ...tion that uniquely identifies your machine This information is needed to order spare parts and when requesting additional technical information Enter the information of your machine into the following...

Page 9: ...rmission of the manufacturer To do so will endanger your safety and the safety of other people In addition this will void the warranty and the liability on behalf of the manufacturer Especially the fo...

Page 10: ...ply with this operator s manual Improper handling Using of spare parts which are not from Wacker Neuson and not equivalent to the original parts in design and quality Using of accessories which are no...

Page 11: ...with this machine Incorrect operation Incorrect operation or misuse by untrained personnel can endanger the health and safety of the operator or third persons and also cause machine and material dama...

Page 12: ...person Use only suitable and certified hoisting gear lifting tackle and load bearing equipment with sufficient lifting capacities Only use the attachment points described in the operator s manual Att...

Page 13: ...cal stability Always ensure that the machine is vertically stable and cannot tip over roll or slide away Proper operator position Do not leave the proper operator position while operating the machine...

Page 14: ...o compact inclined surfaces slopes escarpments Always stand above the machine on a slope Start at the bottom of a slope slopes that can be easily managed in an upward direction can be safely traveled...

Page 15: ...bserve the following safety relevant instructions when refueling Do not refuel near open flames Do not smoke Turn off the engine before refueling and allow it to cool down Refuel in a well ventilated...

Page 16: ...fer to chapter Maintenance Switching off the engine Before carrying out care or maintenance work switch off the engine and allow it to cool down For gasoline powered engines you must pull off the spar...

Page 17: ...e contact with operating fluids Do not inhale or swallow operating fluids In particular avoid contact with hot operating fluids Burn and scalding hazard Dispose of replaced or spilled operating fluids...

Page 18: ...ble Keep all safety warning and operating instructions on the machine in a legible condition Replace damaged labels and signs immediately Item Label Description 1 Falling machines can cause serious in...

Page 19: ...f the engine crankcase breather 5 Falling machines can cause serious injury Do not lift the machine with the control handle or a drawbar 6 Use personal protection equipment in order to avoid injuries...

Page 20: ...cope of delivery 20 100_0202_sd_0004 fm 6 Scope of delivery The machine is delivered fully assembled and after unpacking it is ready for operation The scope of delivery includes Machine Operator s man...

Page 21: ...is transferred non positively by the centrifugal clutch 7 and the exciter V belt 8 When the motor speed is low the centrifugal clutch 7 interrupts the power flow to the exciter 9 which allows the driv...

Page 22: ...egrated driving mechanism 2 Fuel tank 7 Guide handle 3 Battery Electronic starter 8 Control handle 4 Recoil starter 9 Throttle lever 5 Box for fittings Electronic starter 10 Stopping pin Stop Electron...

Page 23: ...use suitable and tested hoisting gear and lifting tackle safety load hooks of sufficient lifting capacity Only lift the machine by the central suspension Attach the machine firmly to the hoisting gear...

Page 24: ...lock into place 7 If you transport the vibrating plate compactor on the cargo area of a vehicle strap it down securely at the protective frame 3 Item Designation Item Designation 1 Guide handle 3 Tie...

Page 25: ...engine until you are sure that it is vertically stable 1 Put throttle lever in the full throttle position 2 Slowly pull out the recoil starter until you feel compression 3 Let the cable rewind from t...

Page 26: ...e position 2 Insert the key into the ignition lock 3 Turn key to position II and release when the engine has started Note Abort the start attempt after no more than 15 seconds Note Do not turn the key...

Page 27: ...ces slopes escarpments Always stand above the machine on a slope Start at the bottom of a slope slopes that can be easily managed in an upward direction can be safely traveled in a downward direction...

Page 28: ...pes with electronic starter 3 Turn key to position 0 4 Remove key if necessary Note To prevent battery discharge always remove the key or turn it to position 0 10 4 2 Devices with pull rod auxiliary e...

Page 29: ...ions of this operator s manual see chapter Safety WARNING Injury may be caused by uncontrolled startup and moving parts Carry out maintenance work only when the engine is off WARNING Danger of poisoni...

Page 30: ...valve clearance set to 0 10 mm when the engine is cold Have these tasks carried out by the service department of your Wacker Neuson contact person Maintenance work Daily before op eration Daily after...

Page 31: ...ension tight en as needed Check that the fastening screws are tight Protective frame Central suspension Check exciter oil fill if neces sary Change engine oil Change exciter oil Have these tasks carri...

Page 32: ...this indicates that the filter is clogged 1 Place the machine upright on a flat surface 2 Switch off the engine 3 Remove and clean cartridge Tap lightly against the cartridge so that dust falls out of...

Page 33: ...eck whether there is water in the inspection glass of the water separator 4 If necessary unscrew drain plug and catch water in a collecting container If fuel comes out rather than water re tighten the...

Page 34: ...e it with a clean lint free cloth 5 Screw the oil level dipstick all the way back in and pull it out again 6 Check The motor oil level must be between the lower and upper marks 7 If necessary pour new...

Page 35: ...or running it until it is warm 3 Switch off the engine 4 Unscrew and remove the oil level dipstick 5 Screw the oil drain hose onto the oil change valve Collect the oil with a suitable container and di...

Page 36: ...e advance travel position 6 Remove any dirt around the filler hole 7 Check Oil level must reach upper edge of the gear 8 Open filler hole 9 If necessary add new hydraulic oil through the filler hole u...

Page 37: ...en filler hole 6 Check Oil level must reach the start of the thread of the filler hole 7 If necessary fill exciter oil through the filler hole 8 Close filler hole and use a torque wrench to tighten it...

Page 38: ...emoval of one disc suffices 7 Mount the removed washers on the outside of the V belt pulley half 8 Attach V belt pulley half and tighten with 3 screws to 10 Nm Note Turn the V belt pulley half in the...

Page 39: ...t of your Wacker Neuson contact person Loss of hydraulic oil Leaks hydraulic hose is defec tive Have the machine repaired Engine will not start Throttle lever in position 0 Set throttle lever to posit...

Page 40: ...battery using a pair of clamping pliers 4 Attach the other clamping pliers of the black booster cable to the ground con nector 4 of the equipment e g the engine support 5 Start the engine and allow it...

Page 41: ...ries may not be disposed of with normal household waste End users may only dispose of used batteries via the manufacturer and the dealer or specially equipped collection facilities statutory obligatio...

Page 42: ...essories 42 100_0000_0008 fm 14 Accessories There is a wide range of accessories available for the machine For more information on the individual accessories visit the following website www wackerneus...

Page 43: ...171 171 Vertical clearance mm 736 846 736 846 736 846 736 846 Rated power kW 3 1 3 1 3 1 3 1 Nominal speed rpm 2800 2800 2800 2800 Exciter oil volume l 0 60 0 60 0 60 0 60 Exciter oil type M 75W 90 AP...

Page 44: ...ce mm 777 887 777 887 777 887 Rated power kW 4 2 4 2 4 2 Nominal speed rpm 2800 2800 2800 Exciter oil volume l 0 60 0 60 0 60 Exciter oil type M 75W 90 API GL 4 Hydraulic oil volume l 0 4 0 4 0 4 Type...

Page 45: ...tical clearance mm 777 887 777 887 777 887 777 887 Rated power kW 4 2 4 2 4 2 4 2 Nominal speed rpm 2800 2800 2800 2800 Exciter oil volume l 0 60 0 60 0 60 0 60 Exciter oil type M 75W 90 API GL 4 Hydr...

Page 46: ...274 Vertical clearance mm 777 887 777 887 777 887 777 887 777 887 Rated power kW 4 2 4 2 4 2 4 2 4 2 Nominal speed rpm 2800 2800 2800 2800 2800 Exciter oil volume l 0 60 0 60 0 60 0 60 0 60 Exciter o...

Page 47: ...Fuel consumption l h 0 4 0 6 Tank capacity l 3 0 5 0 Oil specification SAE 10W40 Max oil filling l 0 9 1 1 Max output kW 3 5 5 4 rpm rpm 3600 Standard ISO 3046 1 Exhaust emissions stage EU Stage V US...

Page 48: ...l systems information and warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada Emission control systems warranty statement See the e...

Page 49: ...Net installed power 3 1 kW Measured sound power level 106 dB A 108 dB A Conformity assessment procedure 2000 14 EC Annex VIII Notified body T V Rheinland LGA Products GmbH Tillystr 2 D 90431 N rnberg...

Page 50: ...a e 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product DPU3050 DPU3060 DPU3070 T V Rheinland LGA Products GmbH Tillystr 2 D 904...

Page 51: ...n Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product DPU3750 DPU3760 T V Rheinland LGA Produ...

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