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Wacker Neuson BS 60-4s, Operator'S Manual

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Operator’s Manual

Rammer

BS 60-4s

Summary of Contents for BS 60-4s

Page 1: ...0170873en 001 0410 0 1 7 0 8 7 3 E N Operator s Manual Rammer BS 60 4s...

Page 2: ...distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are the propert...

Page 3: ...safety standards of its machines The information contained in this manual is based on machines manufactured up until the time of publication Wacker Neuson Corporation reserves the right to change any...

Page 4: ...Neuson Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachments or modifications may have the following consequences Serious injury...

Page 5: ...erator Safety while using Internal Combustion Engines 18 2 5 Service Safety 19 3 Labels 22 3 1 Label Locations 22 3 2 Label Meanings 23 4 Lifting and Transporting 27 4 1 Lifting and Transporting the M...

Page 6: ...ntenance Schedule 33 6 2 Servicing Air Cleaner 34 6 3 Engine Oil 35 6 4 Checking and Changing the Ramming System Oil 36 6 5 Shoe Hardware 38 6 6 Long Term Storage 39 7 Basic Troubleshooting 41 8 Tech...

Page 7: ...tions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Wacker Neuson engine with...

Page 8: ...based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent...

Page 9: ...aining more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undesirable operating sympt...

Page 10: ...licable regulations of the U S Environmental Protection Agency EPA and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulat...

Page 11: ...fuel injection system ii Air fuel ratio feedback and control system if applicable iii Cold start enrichment system if applicable iv Regulator assembly gaseous fuel if applicable 2 Air Induction Syste...

Page 12: ...ine or equipment etc Diagnosis and inspection charges that do not result in warranty eligible service being performed Any non authorized replacement part or malfunction of autho rized parts due to use...

Page 13: ...Y A SERVICE DEALER AUTHORIZED BY WACKER NEUSON THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AN...

Page 14: ...personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or seriou...

Page 15: ...e as a ladder support or work surface Using the machine to carry or transport passengers or equipment Using the machine as a hammer or for other demolition work Attaching the machine to any other mach...

Page 16: ...essary When operating this machine Do not allow improperly trained people to operate the machine People operating the machine must be familiar with the potential risks and hazards associated with it P...

Page 17: ...d 2 3 15 Always turn the engine OFF when the rammer is not being operated 2 3 16 Always guide the rammer in such a way that the operator is not squeezed between the rammer and solid objects Special ca...

Page 18: ...esent Move the machine away from the spill and wipe the machine dry before starting Refueling safety When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well vent...

Page 19: ...air Remove all jewelry including rings Service training Before servicing or maintaining the machine Read and understand the instructions contained in all manuals delivered with the machine Familiarize...

Page 20: ...Keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler could ignite the debris and start a fire 2 5 10 ALWAYS do periodic maintenance as recommended in the Ope...

Page 21: ...BS 60 4 Safety Information wc_si000440gb fm 21 Notes...

Page 22: ...F B A H E G M K D C N L wc_gr007427 Labels BS 60 4s 22 wc_si000494gb fm 3 Labels 3 1 Label Locations...

Page 23: ...To reduce the risk of hearing loss always wear hearing protection when operating this machine Read the Operator s Manual Danger Asphyxiation hazard Engines emit carbon monoxide Do not run the machine...

Page 24: ...jection See the Repair Manual for proper disassembly instructions D For optimal control performance and minimal hand arm vibration grasp handle as shown Read the Operator s Manual This label is molded...

Page 25: ...is attached to each unit Please record the informa tion found on this plate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service infor mation y...

Page 26: ...ith a low oil shutoff switch it will not allow the engine to operate unless a sufficient amount of oil is present See section Low Oil Shutoff Switch M This machine may be covered by one or more pat en...

Page 27: ...res excessive wear or other defects Replace damaged cable immediately to avoid injury or death 4 1 4 Wacker Neuson recommends transporting rammers upright whenever possible however a rammer should not...

Page 28: ...act your Wacker Neuson dealer immediately for assistance 5 1 3 Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for 5 1 4 Attach c...

Page 29: ...try to overpower the rammer If you need to lift the rammer while operating position the throttle in the SLOW position Position the rammer as needed then continue operation with the throttle in the FA...

Page 30: ...10 times or until you see fuel in the bulb Note The engine will not become flooded by pumping the purge bulb more than 10 times Pumping the purge bulb removes air from the fuel system It does not pump...

Page 31: ...b fm 31 5 6 To Stop See Graphic wc_gr007426 5 6 1 Place throttle in the idle position c2 5 6 2 Shut off the engine by moving the throttle through the detent to the off position c1 The engine will stop...

Page 32: ...rt and continue to run but the low oil shutoff switch is not functioning properly Check the switch for proper wire connections If the light continues to stay on replace the switch if the warning light...

Page 33: ...Check fuel level Check engine oil level 3 Inspect air filter Replace as needed 3 Check oil level in sightglass 3 Check fuel line and fittings for cracks or leaks Replace as needed Tighten ramming sho...

Page 34: ...ace the elements if they are damaged 6 2 2 Main paper filter element b Replace the main paper filter element if it appears heavily soiled 6 2 3 Prefilter c Clean the prefilter with low pressure compre...

Page 35: ...se of this liquid in accordance with environmental protection legislation 6 3 2 Place the rammer so that the engine is level 6 3 3 Remove the oil fill plug a and the drain plug b to drain the oil 6 3...

Page 36: ...used upright it and allow it to stand in the upright position for 15 minutes before checking the oil level This will allow the oil to settle and provide for a more accurate reading 6 4 1 Tip the ramm...

Page 37: ...lass At that point install the sightglass Torque the sightglass to 9 Nm 6 ft lbs Changing oil Perform the following procedure to change the ramming system oil Note Dispose of used oil in accordance wi...

Page 38: ...ware See Graphic wc_gr000048 On new machines or after replacing shoe check and tighten shoe hardware a after the first 5 hours of operation Inspect hardware every week thereafter Torque hardware as sp...

Page 39: ...lace coolant if it appears cloudy is more than two seasons old or does not meet the average lowest temperature for your area If your machine has an engine equipped with a fuel valve start the engine c...

Page 40: ...to protect exposed metal against rust If the machine has a battery either remove or disconnect it NOTICE Allowing the battery to freeze or completely discharge is likely to cause permanent damage Per...

Page 41: ...fins and fan blades Engine runs rammer does not tamp Inspect clutch for damage Replace if necessary Broken connecting rod or crankgear Low engine performance Compression loss Engine runs rammer opera...

Page 42: ...y Check the switch for proper wire connections Switch is not functioning properly Replace the switch On machines equipped with the low oil shutoff switch the engine starts and continues to run but the...

Page 43: ...tch Engagement rpm 2500 100 Max rated power rated speed 4200 rpm kW hp 2 4 3 2 Spark Plug type NGK BM4A or BMR4A Electrode Gap mm in 0 6 0 7 0 23 0 27 Cylinder Head Compression cold bar psi 8 0 9 7 11...

Page 44: ...91 dB A 06200074 0620483 0620812 0620813 0620820 the sound pressure level at operator s location LpA 98 dB A 0620819 0620388 0620816 the guaranteed sound power level LWA 108 dB A 8 3 Vibration Measur...

Page 45: ...BS 60 4s Tech Data wc_td000406gb fm 45 8 4 Dimensions mm in 280 11 0 343 673 26 5 330 13 0 965 38...

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Page 47: ...ed and granular soils in confined areas 3 Type Model Rammer BS 50 4 BS 50 4s BS 60 4 BS 60 4s 4 Item number of equipment 0620074 0620388 0620483 0620811 0620812 0620813 0620816 0620818 0620819 0620820...

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