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Wacker Neuson BPU 5545 Operator'S Manual Download Page 32

11 Troubleshooting

32

100_0202_ts_0014.fm

11 Troubleshooting

11.1

Fault table

DANGER

Danger to life from unauthorized troubleshooting.

If faults occur with this machine that are not described in this manual, contact the 
manufacturer. Do not eliminate the faults independently.

Fault

Possible causes

Remedial measure

Motor will not start.

Not enough fuel.

Refuel. Check the fuel supply.

Fuel cock closed.

Open fuel cock.

Air filter contaminated.

Clean air filter.

Engine switch in the OFF position.

Put the engine switch in the ON 
position.

Recoil starter defective.

*

Oil level warning system has 
switched off.

Top up motor oil.

Forward travel speed too low.

Not enough hydraulic oil in the 
center pole head.

Top off hydraulic oil.

Reverse travel speed too low.

Too much hydraulic oil in the center 
pole head.

Correct oil level accordingly. *

Air in hydraulic control system.

Bleed.*

No forward/reverse travel.

Mechanical fault.

*

Loss of hydraulic oil.

Leaks, hydraulic hose defective.

*

*

Have this work performed by the service department of your Wacker Neuson contact partner.

Summary of Contents for BPU 5545

Page 1: ...Operator s manual Vibratory plate BPU 4045 5545 Model BPU Document 5100010141 Issue 03 2019 Version 07 Language en...

Page 2: ...of the statutory regulations in particular the protection of copyright will lead to civil and criminal prosecution Wacker Neuson Produktion GmbH Co KG is constantly working on the improvement of its p...

Page 3: ...NING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm WARNING Cancer and Reproductive Harm www P65Warni...

Page 4: ...uctions Vibratory plates 11 4 8 General safety instructions Combustion engines 12 4 9 General safety instructions fuel lubricants and coolants 12 4 10 Maintenance 13 4 11 Personal Protective Equipment...

Page 5: ...s 5100010141IVZ fm 5 12 Accessories 33 13 Technical data 34 13 1 BPU 34 13 2 Combustion engine 35 14 Emission control systems information and warranty 36 EC Declaration of Conformity 37 DIN EN ISO 900...

Page 6: ...l is not a manual for extensive maintenance or repair work Such work should be carried out by Wacker Neuson service or by technically trained personnel The Wacker Neuson machine should be operated and...

Page 7: ...ht to change this information The manufacturer shall immediately include any modifications or additions in this manual 3 5 Target group Individuals working with this machine must be regularly trained...

Page 8: ...e Deployment of untrained personnel Using non approved spare parts and accessories Improper handling Structural modifications of any kind Failure to observe the General Terms and Conditions GT Cs 3 9...

Page 9: ...ult in risks to the operator and or third parties as well as damage to the machine In the case of unauthorized structural changes the liability and warranty of the manufacturer are no longer applicabl...

Page 10: ...rate machines and systems independently according to the standards of safety engineering 4 5 Residual dangers Residual dangers in particular are hazards when dealing with machines that despite a safe...

Page 11: ...loose clothing gloves jewelry and long hair away from moving rotating machine parts Danger of being pulled Ensure that no other individuals are in the danger zone 4 6 4 Handling and use Handle machine...

Page 12: ...damaged parts immediately The pre set engine speed may not be adjusted This could lead to engine damage Make sure that the exhaust system of the engine is free of debris Fire hazard Switch off the eng...

Page 13: ...t be performed in a clean and dry vicinity e g workshop 4 11 Personal Protective Equipment NOTICE To prevent personal injury when handling this machine personal protective equipment must be worn when...

Page 14: ...pment on hand Make sure that all employees are familiar with accident reporting first aid and rescue facilities Keep access routes clear for emergency vehicles Make sure that employees receive first a...

Page 15: ...vent injuries and health hazards Ear protection Read operator s manual 2 Falling machines can cause serious injury Only lift machine at the central lifting point with certified lifting gear and tackle...

Page 16: ...art Stop 9 US Machines Warning 10 US Machines Danger 11 US Machines Warning From chemicals that cause cancer birth defects or other reproductive damage Item Label Description 0219259 0219261 WARNING W...

Page 17: ...nuous transition can thereby be made between forward travel compaction spot compaction and reverse travel This process is hydraulically controlled with the control handle on the center pole head The d...

Page 18: ...l lifting point is used to lift the machine This is found in the center of gravity of the machine Mounting plates Mounting plates of various widths are available for the machine These can be used to i...

Page 19: ...ravel direction Gas control lever The rpm of the drive motor can be continuously varied by remote control and locked into neutral EU Machines Throttle lever on the engine US Machines Throttle lever on...

Page 20: ...tested lifting gear and tackle safety load hooks of sufficient lifting capacity Only lift the machine from the central lifting point Reliably secure the machine to the lifting gear Do not lift the ma...

Page 21: ...load machine into or onto a stable means of transport After loading the machine lash down the machine to prevent it from rolling off slipping or tipping over Attach tie down lugs to the designated las...

Page 22: ...pindle 9 2 Notes about operation WARNING Improper handling may result in injury or serious material damage Please read and follow all safety instructions in this operator s manual NOTICE Perform contr...

Page 23: ...using of the sliding device in order to avoid damage to the machine and compaction material See chapter Accessories 9 3 Commissioning 9 3 1 Start engine 1 Turn the fuel cock to ON 2 Set the choke leve...

Page 24: ...e operator should stand behind the machine Guide and steer machine using the control handle CAUTION Do not allow the starter rope to snap back against the engine Slowly guide back by hand to prevent d...

Page 25: ...r position 2 Select travel direction and speed with the control handle 9 5 Decommissioning 9 5 1 Decommissioning the machine 1 Set the throttle lever to no load voltage 2 Turn the ignition key switch...

Page 26: ...and the machine decommissioned WARNING Risk of fire and explosion from fuel and fuel vapors Fuel and fuel vapors may ignite or catch fire and cause serious burns Do not smoke Do not refuel near open...

Page 27: ...pindle 40 h Replace fuel filter 100 h Clean spark arrester screen 100 h Clean air cleaner cartridge 100 h Replace exciter oil 100 h 250 h Check hydraulic hose lines 125 h Check rubber buffer 125 h Che...

Page 28: ...fuel cock 2 Remove the sediment cup and O ring wash in a cleaning solution and dry thoroughly 3 Insert the sediment cup and O ring 4 Turn on the fuel cock and check for leaks 10 2 4 Cleaning the air...

Page 29: ...e the spark plug cap and unscrew the spark plug with a spark plug wrench 2 Visually inspect spark plug If the isolator is broken or splintered replace spark plug Clean spark plug with a wire brush if...

Page 30: ...way that the large flange is seated on the V belt pulley 6 Screw on nuts and tighten alternately while constantly rotating the V belt pulley The torque setting is 25 Nm 7 Assemble the belt guard 10 2...

Page 31: ...w oil see chapterTechnical Data for the exciter oil type and volume into the filler boring Use a suitable clean filling container 7 Place the machine level on the ground 8 Screw the screw plug with se...

Page 32: ...r contaminated Clean air filter Engine switch in the OFF position Put the engine switch in the ON position Recoil starter defective Oil level warning system has switched off Top up motor oil Forward t...

Page 33: ...to increase or decrease the operating width of the machine Sliding mechanism Sliding mechanisms offer optimal protection against damage to the sett paving paving stone surface which is especially req...

Page 34: ...5 859 725 859 Electrical load rating kW 5 1 6 4 6 4 Nominal speed 1 min 2 600 2 600 2 600 Exciter oil volume l 0 75 0 75 0 75 Exciter oil type 75W 90 API GL 4 Hydraulic oil volume l 0 5 0 5 0 5 Type o...

Page 35: ...rs 1 1 Displacement cm 270 389 Max slanting position o 20 20 Fuel type Gasoline Gasoline Fuel consumption l h 1 6 2 0 Tank capacity l 5 3 6 1 Oil specification SAE 10W 30 SAE 10W 30 Max oil filling l...

Page 36: ...l systems information and warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada Emission control systems warranty statement See the e...

Page 37: ...Manufacturer Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product BPU4045 Produc...

Page 38: ...acturer Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer Product BPU5545 Product typ...

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