Wacker Neuson 38Z3, Service Manual

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SERV-HB 38Z3 EN - Edition 2.1 * 38z3s2_1IVZ.fm SERV-HB 38Z3 EN - Edition 2.1 * 38z3s2_1IVZ.fm
Introduction Introduction ............................. ............................. ............................. ............................. ............................... ............................... ..................... 3-8 ..................... 3-8
Fuel Fuel system system ........................... ........................... ............................. ............................. ............................... ............................... ....................... 3-9 ....................... 3-9
Specific safety instructions Specific safety instructions ......................... ......................... ............................... ............................... ........................ 3-9 ........................ 3-9
Refuelling Refuelling ........................... ........................... ............................. ............................. ............................... ............................... .................... 3-9 .................... 3-9
Stationary fuel pumps Stationary fuel pumps ........................... ........................... ............................... ............................... ............................ 3-10 ............................ 3-10
Diesel fuel specification Diesel fuel specification ......................... ......................... ............................... ............................... ........................... 3-10 ........................... 3-10
Bleeding the Bleeding the fuel system ...................................................... fuel system ...................................................... ............................ 3-10 ............................ 3-10
Emptying the fuel tank Emptying the fuel tank .......................... .......................... .............................. .............................. ............................. 3-11 ............................. 3-11
Fuel prefilter with water separator Fuel prefilter with water separator ........................... ........................... ............................... ............................... ......... 3-11 ......... 3-11
Replacing the fuel filter Replacing the fuel filter ......................... ......................... ............................... ............................... ............................ 3-12 ............................ 3-12
Engine lubrica Engine lubrica tion system tion system ........................... ........................... ............................... ............................... ............................ 3-13 ............................ 3-13
Checking the Checking the oil level oil level ............................ ............................ .............................. .............................. ............................. 3-13 ............................. 3-13
Filling up engin Filling up engin e oil e oil ............................... ............................... .............................. .............................. ............................. 3-14 ............................. 3-14
Changing engi Changing engi ne oil ne oil .............................. .............................. .............................. .............................. ............................. 3-15 ............................. 3-15
Replacing the engine oil filter cartridge ............................................................ 3-16 Replacing the engine oil filter cartridge ............................................................ 3-16
Cooling system Cooling system ................................ ................................ ............................. ............................. ............................... ............................... .......... 3-17 .......... 3-17
Specific safety instructions Specific safety instructions ......................... ......................... ............................... ............................... ...................... 3-17 ...................... 3-17
Checking/filling up coolant ............................................................................... 3-18 Checking/filling up coolant ............................................................................... 3-18
Filling up Filling up coolant coolant .............................. .............................. ............................. ............................. ............................. ............................. ...... 3-19 ...... 3-19
Draining coo Draining coo lant lant ............................. ............................. ............................. ............................. ............................. ............................. ........ 3-19 ........ 3-19
Air filter Air filter ......................... ......................... .............................. .............................. ............................ ............................ ............................ ............................ .... 3-20 .... 3-20
Replacing the Replacing the filter filter .............................. .............................. .............................. .............................. .............................. .............................. . 3-21 . 3-21
Functional check once a week of the Functional check once a week of the dust valve dust valve ................................ ................................ ............. 3-22 ............. 3-22
V-belt V-belt ........................... ........................... .............................. .............................. ............................ ............................ ............................ ............................ ..... ..... 3-23 3-23
Checking V-bel Checking V-bel t tension t tension ......................... ......................... ............................... ............................... ........................... 3-23 ........................... 3-23
Retightening the V-belt Retightening the V-belt ............................ ............................ ................................ ................................ ........................ 3-24 ........................ 3-24
Checking the V-belt of the air conditioning system .......................................... 3-25 Checking the V-belt of the air conditioning system .......................................... 3-25
Tightening the V-belt of the air conditioning system Tightening the V-belt of the air conditioning system ............................. ............................. ........... 3-26 ........... 3-26
Pressure check Pressure check ............................. ............................. .............................. .............................. ................................ ................................ ........... 3-27 ........... 3-27
General General .............................. .............................. .............................. .............................. ................................. ................................. ............... 3-27 ............... 3-27
Checking pilot control pressure Checking pilot control pressure ............................. ............................. ................................ ................................ .......... 3-27 .......... 3-27
Pressure check of variable displacement pump P1 ......................................... 3-28 Pressure check of variable displacement pump P1 ......................................... 3-28
Pressure check of variable displacement pump P2 ......................................... 3-29 Pressure check of variable displacement pump P2 ......................................... 3-29
Pressure check of gear pump P3 Pressure check of gear pump P3 ............................. ............................. ............................... ............................... ........ 3-30 ........ 3-30
Secondary pressure limiting valve of the gear motor ....................................... 3-30 Secondary pressure limiting valve of the gear motor ....................................... 3-30
Measuring ports: overvi Measuring ports: overvi ew ew .......................... .......................... ................................. ................................. .................... 3-31 .................... 3-31
Primary pressure limiting valves ...................................................................... 3-31 Primary pressure limiting valves ...................................................................... 3-31
Test r Test r eport eport .............................. .............................. .............................. .............................. ................................ ................................ .................. 3-32 .................. 3-32
Hydraulic Hydraulic system system ............................. ............................. .............................. .............................. ................................. ................................. ........ 3- ........ 3- 34 34
Specific safety instructions Specific safety instructions ........................... ........................... ................................. ................................. .................. 3-34 .................. 3-34
Checking the hydraulic oil level Checking the hydraulic oil level ............................. ............................. ................................. ................................. ......... 3-35 ......... 3-35
Filling up hydraulic oil Filling up hydraulic oil ........................... ........................... ............................... ............................... ............................ 3-36 ............................ 3-36
Changing hydraulic oil Changing hydraulic oil ............................. ............................. ................................. ................................. ....................... 3-36 ....................... 3-36
Monitoring the hydraulic oil reflux filter Monitoring the hydraulic oil reflux filter ......................... ......................... .............................. .............................. ..... 3-37 ..... 3-37
Checking hydraulic pressure lines ................................................................... 3-38 Checking hydraulic pressure lines ................................................................... 3-38
Travelling Travelling drive drive ........................... ........................... ............................. ............................. ............................... ............................... ................ 3-39 ................ 3-39
Checking the oil level and filling up oil Checking the oil level and filling up oil ........................ ........................ ............................. ............................. ........ 3-39 ........ 3-39
Draining Draining oil oil .............................. .............................. ............................. ............................. ............................... ............................... ............. 3-39 ............. 3-39
Chains Chains ............................ ............................ ............................. ............................. ............................... ............................... ............................ 3-40 ............................ 3-40
Checking chai Checking chai n tension ........................................................ n tension ........................................................ ............................ 3-40 ............................ 3-40
Setting the chains Setting the chains ............................. ............................. .............................. .............................. .............................. .............................. ... 3-41 ... 3-41
Lubrication Lubrication work work ................................ ................................ .............................. .............................. ............................... ............................... ........ 3-42 ........ 3-42
Stabiliser blade Stabiliser blade ............................ ............................ .............................. .............................. ............................... ............................... ....... 3-42 ....... 3-42
Lubrication points on the swivelling console .................................................... 3-42 Lubrication points on the swivelling console .................................................... 3-42
Boom lubrication points Boom lubrication points ........................... ........................... ................................. ................................. ....................... 3-43 ....................... 3-43
Lubrication points on the stick Lubrication points on the stick ........................... ........................... ................................ ................................ .............. 3-43 .............. 3-43
Lubrication strip Lubrication strip ............................ ............................ .............................. .............................. .............................. .............................. ....... 3-44 ....... 3-44
I-2 I-2
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