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Wacker Neuson 1001, Operator'S Manual

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Wacker Neuson 1001 Operator'S Manual Download Page 7

BA 1001/1501/2001 us - Edition 3.3  * Ba12001us3_3IVZ.fm

I-5

Table of contents

Technical data (2001)

6

Chassis .................................................................................................................. 6-12
Engine .................................................................................................................... 6-12
Traveling drive  ....................................................................................................... 6-13
Brakes .................................................................................................................... 6-13
Steering system  ..................................................................................................... 6-13
Operating hydraulics .............................................................................................. 6-13
Loader unit ............................................................................................................. 6-14
Travel specifications  .............................................................................................. 6-14
Electrical system .................................................................................................... 6-14

Fuse box .......................................................................................................... 6-14
Relays .............................................................................................................. 6-15

Tires ....................................................................................................................... 6-16
Coolant compound table ........................................................................................ 6-16
Noise levels  ........................................................................................................... 6-16
Vibration ................................................................................................................. 6-16
Dimensions model 2001  ........................................................................................ 6-19

Safety instructions for operation of earth moving machines

7

Preliminary remark ................................................................................................... 7-1
Designated use ........................................................................................................ 7-1
General .................................................................................................................... 7-2
Danger zone  ............................................................................................................ 7-3
Stability .................................................................................................................... 7-3
Operation ................................................................................................................. 7-4
Assembly, maintenance, repair  ............................................................................... 7-8
Towing and transporting  ........................................................................................ 7-10
Monitoring .............................................................................................................. 7-10

Summary of Contents for 1001

Page 1: ...Operator s Manual Dumper 1001 1501 2001 Machine type D01 04 D01 05 D05 02 Edition 3 3 Order no 1000184998 Language us 1 0 0 0 1 8 4 9 9 8...

Page 2: ...z GmbH Violations of legal regulations in particular of the copyright protection will be subject to civil and criminal prosecution Wacker Neuson Linz GmbH keep abreast of the latest technical developm...

Page 3: ...ranty 2 2 Designated use 2 2 General Conduct and Safety Instructions 2 3 User training and knowledge 2 3 Preparing for use 2 3 Modifications and spare parts 2 3 General conduct and safety instructions...

Page 4: ...ts 3 10 Start up checklist 3 10 Operation checklist 3 11 Parking checklist 3 11 Machine travel 3 12 Preheating start switch overview 3 12 Accelerator pedal overview 3 12 Indicator lights and warning l...

Page 5: ...the control levers 1001 1501 3 38 Locking the control levers 2001 3 39 Lifting the machine 3 40 Loading and transporting the machine 3 41 Tying down the machine 3 42 Battery master switch 1001 1501 3...

Page 6: ...ions for all areas of the machine 5 30 Exterior of the machine 5 31 Engine compartment 5 31 Threaded fittings and attachments 5 31 Pivots and hinges 5 31 Engine machine fluids and lubricants 1001 and...

Page 7: ...14 Travel specifications 6 14 Electrical system 6 14 Fuse box 6 14 Relays 6 15 Tires 6 16 Coolant compound table 6 16 Noise levels 6 16 Vibration 6 16 Dimensions model 2001 6 19 Safety instructions f...

Page 8: ...ons concerning specific components 5 29 Maintenance plan 5 36 5 39 Pivots and hinges 5 31 Replacing the fuel filter 5 9 Servicing and maintenance at regular intervals 5 28 Threaded fittings 5 31 Tires...

Page 9: ...ou to use it more safely and efficiently Prior to the first drive carefully read chapter Safety Instructions as well in order to be prepared for possible dangerous situations as it will be too late fo...

Page 10: ...mportant The machine can be equipped with the Telematic option for transmitting operating data location etc via satellite 1 3 Regulations Requirements to be met by the operator Earth moving machines m...

Page 11: ...den einschl gigen Bestimmungen entspricht 98 37 EG 2004 108 EG 2000 14 EG 2005 88 EG Angewandte harmonisierte Normen EN 474 1 EN 474 6 EN ISO 12100 1 EN ISO 12100 2 EN 982 Nationale Normen und technis...

Page 12: ...body according to Directive 2006 42 EC appendix XI Fachaussch sse Bau und Tiefbau Pr f und Zertifizierungsstelle im BG PR FZERT Landsberger Str 309 D 80687 Munich Distinguishing EU number 0036 Notifie...

Page 13: ...genden einschl gigen Bestimmungen entspricht 98 37 EG 2004 108 EG 2000 14 EG 2005 88 EG Angewandte harmonisierte Normen EN 474 1 EN 474 6 EN ISO 12100 1 EN ISO 12100 2 EN 982 Nationale Normen und tech...

Page 14: ...ody according to Directive 2006 42 EC appendix XI Fachaussch sse Bau und Tiefbau Pr f und Zertifizierungsstelle im BG PR FZERT Landsberger Str 309 D 80687 Munich Distinguishing EU number 0036 Notified...

Page 15: ...enden einschl gigen Bestimmungen entspricht 98 37 EG 2004 108 EG 2000 14 EG 2005 88 EG Angewandte harmonisierte Normen EN 474 1 EN 474 6 EN ISO 12100 1 EN ISO 12100 2 EN 982 EN 13510 Nationale Normen...

Page 16: ...body according to Directive 2006 42 EC appendix XI Fachaussch sse Bau und Tiefbau Pr f und Zertifizierungsstelle im BG PR FZERT Landsberger Str 309 D 80687 Munich Distinguishing EU number 0036 Notifi...

Page 17: ...al number AB1001 Power Mass Load Other information see chapter 6 Technical data 1001 1501 on page 6 1 Engine number The type label arrow is located on the cylinder head cover of the engine Example Yan...

Page 18: ...and that are not explained in the following chapters Short model designations 1501 swivel skip 1501S 1501 high tip skip 1501H Meaning Raise the machine or machine parts only by means of these eyelets...

Page 19: ...hine Position At the front right of the chassis Meaning Value of sound power level according to the 2000 14 EC standard Position On the engine cover Meaning Machine operation is only allowed if the ro...

Page 20: ...ating or hot parts Read the Operator s Manual Position On the engine cover Meaning Indicates that persons other than the operator must keep a safe distance from the machine during operation Position O...

Page 21: ...n Maximum slope inclination allowed for tilting out downhill Position 1001 On the skip Meaning This label shows the following information regulations Maximum payload of machine Do not tilt out the ski...

Page 22: ...ear right on the chassis Meaning Maintenance prop Position On the front chassis 1001 1501 and on the swiveling console 2001 Meaning Identifies the design specific machine speed Position At the rear of...

Page 23: ...e of non observance Obey all safety messages that follow this symbol to avoid possible injury or death WARNUNG CAUTION CAUTION indicates a hazardous situation which if not avoided could result in mino...

Page 24: ...ine modifications without proper authority and by using spare parts equipment attachments and optional equipment which have not been checked and released by Wacker Neuson Wacker Neuson will not be lia...

Page 25: ...anual All persons working on or with the machine must read and understand the safety information in this Manual before beginning machine operation This applies especially to persons working only occas...

Page 26: ...y regulations relevant to accident prevention and environmental protection These compulsory regulations may also deal with handling hazardous substances issuing and or wearing personal protective equi...

Page 27: ...orized persons travel or operate the machine Observe statutory minimum age limits Employ only trained or instructed staff on the machine and clearly and unequivocally define the individual responsibil...

Page 28: ...rectified immediately Start and operate the machine from the operator s seat only Perform start up and shut down procedures in accordance with the Operator s Manual and observe the indicators Before...

Page 29: ...s avoid tipping over the dumper by traveling appropriately and slowly as required This applies in particular to rough terrain the edges of trenches curves and emergency braking Use only the low speed...

Page 30: ...lowed in case of low clearance heights for example however only if the following conditions are fulfilled Obtain the approval of the competent national authority Machine operation with a lowered rollb...

Page 31: ...he risk of fire hazards such as from combustible materials like rags and reduces the risk of injury or operational accidents that may be caused by dirt build up on the travel pedals or footholds Obser...

Page 32: ...ea in which persons are endangered due to the movements of the machine work equipment additional equipment or material The danger zone also includes the area affected by falling material equipment or...

Page 33: ...in the work equipment or attachments Never install a man basket or a working platform to the machine Mechanical integrity Take the necessary precautions to make sure the machine is used only when in a...

Page 34: ...has a sufficient capacity and payload Safely secure the machine on the transporting vehicle Use the specified tie down points 2 10 Temperature Range The machine may only be used between a maximum 45 C...

Page 35: ...l such as Repair work do not start machine to the control elements as a precautionary measure Observe the startup and shutdown procedures set forth in this Operator s Manual This applies to any task c...

Page 36: ...instructions regarding the battery Tracks track dumpers Repair on the tracks must be performed only by trained technical staff or by a Wacker Neuson service center Malfunctioning tracks reduce the ma...

Page 37: ...y Splashed oil can cause injury and fire In accordance with the Operator s Manual instructions for the respective assembly release the pressure in all system sections and pressure lines hydraulic syst...

Page 38: ...in or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Guidelines for running the engine Keep the area around muffler pipe free of flammable...

Page 39: ...fueling the engine When fueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Replace the fuel tank cap after refueling When fueling the engine Do not...

Page 40: ...2 18 BA 1001 1501 2001 us Edition 3 3 12001b210_us fm Safety Information...

Page 41: ...for example 40 18 or 40 A used for identifying the control elements means fig no 40 control element no 18 or posi tion A in fig no 40 Figures carry no numbers if they are placed to the left of the tex...

Page 42: ...ion of 1001 1501 components overview Pos Designation 1 Rear chassis 2 Front chassis 3 Lift frame 4 Articulated joint 5 Operator seat 6 Control stand 7 Tilt console 8 Engine cover 9 Parallel lift 10 Sk...

Page 43: ...20 fm 3 3 Operation Description of 1501S components overview Pos Designation 1 Operator seat 2 Control stand 3 Skip 4 Swivel centring 5 Swiveling console 6 Tilt cylinder 7 Articulated joint 8 Steering...

Page 44: ...on of 2001S components overview Pos Designation 1 Rear chassis 2 Front chassis 3 Swiveling console 4 Articulated joint 5 Operator seat 6 Control stand 7 Mudguard 8 Engine cover 9 Swivel centring 10 Sk...

Page 45: ...01 us Edition 3 3 12001b320 fm 3 5 Operation 3 2 Description of 2001 SLE components Pos Designation 1 Lift frame 2 Lift cylinder 3 Bucket cylinder 4 Bucket 5 Fastening mount 6 Articulation large 7 Art...

Page 46: ...el indicator 3 Preheating start switch 16 Lever Tilting out lowering the skip 4 Travel direction lever 17 Lever Raising lowering the skip 5 Horn 18 Bar for horizontal seat adjustment 6 Alternator char...

Page 47: ...meter 4 Preheating start switch 17 Fuel level indicator 5 Travel direction lever 18 Lever Tilting out lowering the skip 6 Horn 19 Lever Raising lowering the skip 7 Display element 20 Bar for horizont...

Page 48: ...heating start switch 16 Preheating indicator light 4 Travel direction lever 17 Turn indicator light 5 Horn 18 Hour meter 6 Alternator charge function indicator light 19 Fuel level indicator 7 Engine o...

Page 49: ...n technically perfect condition in accordance with its desig nated use and the instructions set forth in the Operator s Manual and only by safety conscious persons who are fully aware of the risks inv...

Page 50: ...up checklist Check the following points before putting the machine into operation or starting the engine No Question 1 Enough fuel in the tank 5 5 2 Coolant level OK 5 13 3 Remove water in the diesel...

Page 51: ...achine 2 Indicator lights for engine oil pressure and alternator charge function gone out 3 13 3 Temperature indicators for engine coolant do not illuminate 3 13 4 Accelerator and brake pedals working...

Page 52: ...es Reduce the pressure on the accelerator pedal Engine speed is reduced 1 0 2 3 Fig 26 Preheating start switch 4 Position Function Power consumer 0 Insert or remove the starting key None 1 ON travel p...

Page 53: ...is an error in the charging circuit of the alternator if the indicator light illuminates with the engine running The battery is no longer charged 9 Indicator light red engine oil pressure Illuminates...

Page 54: ...he job site Can cause severe injuries or death Switch on low beam when other motorists are nearby If this is not possible stop machine operation and only resume it if sufficient illumination of the jo...

Page 55: ...e field of view Bear this in mind when adjusting and using such mirrors WARNUNG WARNING W Injury hazard to persons in the danger zone Can cause severe injury or death Follow the safety instructions Ch...

Page 56: ...re starting the engine Adjust your seating position see Seat adjustment on page 3 27 Important All controls must be within easy reach You must be able to press the acceler ator and brake pedals to the...

Page 57: ...rge function Replace malfunctioning indicator lights immediately Turn the starting key to position 2 and hold it in this position until the preheating indi cator light goes out Turn the starting key t...

Page 58: ...m 5 seconds 2 Remove the master key 3 Turn the keys requiring coding to position 1 within 15 seconds for at least one second The key is registered Coding is automatically interrupted if no key is code...

Page 59: ...ements and which are in perfect condition The jump lead connected to the positive terminal of the starting battery must never be brought into connection with electrically conductive vehicle parts risk...

Page 60: ...ock the control lever for skip operation Secure the load adequately Remove dirt from the controls and loose material Starting machine travel WARNUNG WARNING W Accident hazard due to incorrectly adjust...

Page 61: ...ne brakes automatically to a standstill when releasing the accelerator pedal Press and release the accelerator pedal slowly to avoid jerky movements of the dumper Press brake pedal 2 for faster decele...

Page 62: ...lock To apply press switch 3 to position A To release press switch 3 to position B 1001 1501 switch with lock To apply Pull lock C downward and press switch 3 to position B To release Pull lock C down...

Page 63: ...the skip during machine travel Always travel in low speed on slopes During machine travel ensure that you can stop safely any time if the machine starts to skid or if it becomes unstable Avoid swivel...

Page 64: ...ng diagonally is prohibited Machine travel on slopes with an empty skip When traveling on slopes 20 with an empty skip the skip must always face down hill since the heavier part of the machine in this...

Page 65: ...ke Switch off the starter If parking the machine on a slope cannot be avoided place wheel chocks under the wheels to ensure that the machine will not roll away under its own weight NOTICE Never stop t...

Page 66: ...in after finishing the loading operation NOTICE Incorrect loading causes damage on the machine Ensure that the payload is not exceeded Ensure that the operator s visibility is not impaired Before load...

Page 67: ...mfort To adjust to a higher weight Turn the adjusting wheel to the right To adjust to a lower weight Turn the adjusting wheel to the left The specified weight is indicated by the yellow pointer next t...

Page 68: ...oning Seat belt buckle must not be obstructed by foreign bodies otherwise the buckle latch cannot lock into place Depending on the situation traveling over very short distances with a lowered rollbar...

Page 69: ...down Press buckle A of the engine cover downward and pull shackle C to the front Pull the engine cover up with handle B Closing Press down the engine cover Press buckle A forward and hitch shackle C i...

Page 70: ...aterial is dumped out evenly and does not remain stuck in the skip otherwise the machine could tip over Do not dump the load when working on sloping ground Always perform precise and smooth control mo...

Page 71: ...s the lift frame B Lever to the rear Lowers the lift frame C Lever forward Tilts out the skip D Lever to the rear Lowers the skip Fig 50 Swivel skip operation 1501S A B D C Position Lever Function A L...

Page 72: ...t D Lever to the right Skip is rotated to the right Fig 54 Loader unit operation 2001 E F H G Position Lever Function E Lever forward Lowers the lift frame F Lever to the rear Raises the lift frame G...

Page 73: ...nit Avoid wheel spin when picking up material Lower the loader unit before turning or tilting out the skip The loader unit has been designed for lifting up to 300 kg of loose material Observe the foll...

Page 74: ...ered rollbar is allowed in case of low clearance heights for example see chapter Operation with lowered rollbar on page 2 7 WARNUNG WARNING W Injury hazard when lowering or raising the rollbar Can cau...

Page 75: ...d the other on lower left Proceed as follows Stop the engine Open the floor panel Loosen locknuts 2 with half a revolution to the left Turn screws 1 to the right with an allen key until you can feel a...

Page 76: ...freely 3 25 Opening the high pressure circuit 2001 There are two HP pressure limiting valves on the pump under the floor panel one on the upper left and the other on lower left Proceed as follows Loo...

Page 77: ...front on the mudguard to release the hydraulic parking brake 1 Remove hexagon head screw 3 M12x35 ws 19 to this effect Remove the plastic plugs 4 in the middle on the face of the wheel motors Place th...

Page 78: ...eed as follows Remove the spring plug from pin B Turn center pivot prop A toward the rear chassis Secure center pivot prop A with the spring plug and pin B Important Before putting the machine into op...

Page 79: ...l lever lock A with split pin B Locking the control levers 2001 Fold back control lever lock A Fasten control lever lock A with split pin B Fig 63 Locking the control levers 1001 1501 B A Fig 64 Locki...

Page 80: ...of suspended loads It is essential that you read the safety instructions at the beginning of this chap ter and follow any other safety instructions relevant in your country Important Use OSHA rated an...

Page 81: ...y traveled onto the ramps Secure the machine against unintentional movement see Parking the machine on page 3 25 WARNUNG WARNING W Accident hazard due to incorrect loading Can cause severe injury or d...

Page 82: ...dumper and a pin on the rear chassis are used for this Ensure that the operator of the transport vehicle knows the overall height width and weight of his vehicle including the dumper before starting...

Page 83: ...ngine starts but does not run smoothly or faultless Fuel grade does not comply with specifications 5 32 Wrong valve clearance Injection line leaks Malfunctioning fuel injector Engine overheats Tempera...

Page 84: ...igh 5 10 Machine inclination too high max 25 White Engine starting temperature too low Fuel grade does not comply with specifications 5 32 Wrong valve clearance Malfunctioning fuel injector Black Dirt...

Page 85: ...ed inspections and rectify any disorders before putting the machine into operation Secure open engine covers appropriately Do not open engine covers on slopes or in strong wind Dirt can be blown away...

Page 86: ...hocks for example Test the brakes once a day Parking brake test Park the machine on firm level and horizontal ground With the parking brake applied turn the steering wheel several times to the left an...

Page 87: ...e prop A is firmly in its position Swivel skip maintenance prop 1501S option Remove split pin B and pin C Slowly lower the skip until maintenance prop A is firmly in its position Fig 71 High tip skip...

Page 88: ...0 fm Maintenance Swivel skip maintenance prop 2001S Remove split pin B and pin C Slowly lower the skip until maintenance prop A is firmly in its position Fig 75 Swivel skip maintenance prop 2001S A B...

Page 89: ...dings clean Do not refuel in closed rooms Wear protective clothes WARNUNG WARNING W Fire hazard when handling fuel Can cause severe burns or death Before refueling stop the engine and remove the start...

Page 90: ...mportant Do not run the fuel tank completely dry Otherwise air is drawn into the fuel system This requires bleeding the fuel system see Bleeding the fuel system on page 5 7 Important Fill up the tank...

Page 91: ...to a max 15 cm above the bottom of the barrel Only fill the tank using refueling aids funnels or filler pipes with integral microfilter Keep all refueling containers clean at all times Diesel fuel sp...

Page 92: ...lter with water separator Check the fuel prefilter as follows If the red indicator ring D in sight glass E rises Remove and clean the housing sight glass Remove and clean filter insert B Install the f...

Page 93: ...B Loosen union nut A Caution the filter housing contains fuel Remove filter housing C Installing the fuel filter D Install all elements in the reverse order with a new filter element Open the stop co...

Page 94: ...the oil level Important Check the oil level once a day We recommend checking it before starting the engine After stopping a warm engine wait at least 5 minutes before checking Checking the oil level...

Page 95: ...lect fluids and lubricants as they flow out and dispose of them in an environmentally friendly manner Adding engine oil Proceed as follows Clean the area around oil filler cap B with a lint free cloth...

Page 96: ...engine damage Therefore Check the coolant level at regular intervals Refer to the maintenance plans in the appendix for the intervals If coolant must be added frequently check the cooling system for...

Page 97: ...ngine Wear protective gloves and clothing Open filler cap B to the first notch and release the pressure Ensure that the coolant temperature is sufficiently low so you can touch the radiator plug with...

Page 98: ...he first notch and fully release the pressure Open filler cap B Add coolant up to the lower edge of the filler inlet radiator Close filler cap B Start the engine and let it warm up for about 5 10 minu...

Page 99: ...ns in especially dusty environment replace or clean the air filter more frequently NOTICE Filter cartridges degrade prematurely when in service in acidic air for longer periods of time This risk is pr...

Page 100: ...lower housing section E Unscrew wing nut F Carefully remove filter B with slightly turning movements Ensure that all dirt dust inside the air filter housing has been removed Clean the parts with a cl...

Page 101: ...r housing section E 6 Carefully remove outside filter G with slightly turning movements 7 Ensure that all contamination dust inside the upper and lower housing sections including the dust valve has be...

Page 102: ...running time Checking V belt tension Check as follows Stop the engine Remove the key and carry it with you Disconnect the battery Let the engine cool down Open the engine cover Carefully check V belt...

Page 103: ...ontrol lever base Remove the key and carry it with you Disconnect the battery or the battery master switch Let the engine cool down Open the engine cover Loosen fastening screws 2 of alternator 3 Use...

Page 104: ...ly Replace the hose or line if one of the problems mentioned below is detected Damaged or leaky hydraulic seals Worn or torn shells or uncovered reinforcement branches Expanded shells in several posit...

Page 105: ...l reservoir Check the oil level on sight glass A The oil level must be at the FULL level A gage element in sight glass A indicates the oil level If the oil level is lower Add hydraulic oil The oil lev...

Page 106: ...lush immediately with clean water and seek medical treatment Do not add hydraulic oil unless the engine is stopped Otherwise hydraulic oil will overflow at the filler opening on the hydraulic oil rese...

Page 107: ...monitors the filter Replace the filter If the indicator light illuminates when the hydraulic oil is at operating temperature According to the maintenance interval In cold weather the indicator light...

Page 108: ...hat the remaining amount of initial hydraulic fluid in the hydraulic system does not exceed 8 when changing biodegradable oil manufacturer indications Do not add mineral oil the content of mineral oil...

Page 109: ...nes Do not search for hydraulic leaks with your bare hands Wear protective gloves and search for hydraulic leaks with a piece of cardboard Use paper or wood to check for minor leaks Never use an unpro...

Page 110: ...check and perform maintenance Important Checking the tires at regular intervals increases operational safety and the ser vice life of the tires and reduces machine downtimes Please refer to technical...

Page 111: ...from rolling away Slightly loosen the wheel nuts of the wheel you want to remove Place a jack under the axle body making sure it is standing firmly Raise the side of the axle from which you want to re...

Page 112: ...explode Replace the battery immediately Avoid open flames and sparks and do not smoke near open battery cells otherwise the gas produced during normal battery operation can ignite Use only 12 V power...

Page 113: ...a quick battery charger Battery WARNUNG WARNING W Explosion hazard when working on the electrical system Can cause severe injury or death Wear protective gloves and safety glasses Do not attempt to ju...

Page 114: ...mmable liquids such as gasoline or diesel Cleaning with compressed air Work carefully Wear safety glasses and protective clothing Do not aim the compressed air at the skin or at other people Do not us...

Page 115: ...The engine must be cold and do not point the jet directly at electric sensors such as the oil pressure switch The humidity penetrating any such sensors causes them to fail and leads to engine damage...

Page 116: ...4 USA EN 590 96 EU ISO 8217 DMX International BS 2869 A1 GB Summer or winter diesel depending on outside tem peratures BS 2869 A2 GB Radiator Coolant Distilled water antifreeze ASTM D4985 reddish 7 Ye...

Page 117: ...es for the diesel engine depending on temperature Engine oil grade Ambient temperature C C 20 15 10 5 0 5 10 15 20 25 30 35 40 SAE 10W SAE 20W SAE 10W 30 API CD CF CF 4 CI 4 ACEA E3 E4 E5 SAE 10W 40 S...

Page 118: ...STM D975 94 USA 40 l 10 6 gal 1 D ASTM D975 94 USA EN 590 96 EU ISO 8217 DMX International BS 2869 A1 GB Summer or winter diesel depending on outside tem peratures BS 2869 A2 GB Radiator Coolant Disti...

Page 119: ...35 Maintenance Oil grades for the diesel engine depending on temperature Engine oil grade Ambient temperature C C 20 15 10 5 0 5 10 15 20 25 30 35 40 SAE 10W SAE 20W SAE 10W 30 API CH4 CE SJ ACEA A3 B...

Page 120: ...check oil levels after test run Engine oil 1 Engine oil filter 2 Fuel filter 3 Air filter element if dirt indicator is at Service Coolant Hydraulic oil filter insert 4 Hydraulic oil 5 Inspection work...

Page 121: ...f necessary Check bearing play of tread rollers track carrier rollers front idlers Check piston rods for damage Check screws for tightness 11 Check pin lock Check line fixtures Check indicator lights...

Page 122: ...er the first time after 50 o h then every 500 o h 4 Replace the hydraulic oil filter insert the first time after 50 o h then every 500 o h 5 Replace the hydraulic oil the first time after 500 o h then...

Page 123: ...ilter insert 4 Hydraulic oil Hydraulic oil reservoir breather Inspection work Check the following material Refill if necessary Engine oil Engine coolant Hydraulic oil Clean the water ducts 5 Check rad...

Page 124: ...ing system electric connections Pressure check of primary pressure limiting valves 2 Check piston rods for damage Check screws for tightness 2 Pin lock Line fixtures Check indicator lights for correct...

Page 125: ...chafing pipes flexible lines and threaded fittings of the following assemblies and components Rectify if necessary Visual check Engine and hydraulic system Cooling circuit Traveling drive Lubricate t...

Page 126: ...tenance 5 17 Lubrication plan 1001 1501H high tip skip Lower the red maintenance prop before performing maintenance with a raised lift frame see High tip skip maintenance prop 1001 1501H on page 5 3 5...

Page 127: ...signation Interval Quantity 1 Accelerator pedal Daily 1 2 Steering cylinder Daily 2 3 Articulated joint vertical Daily 2 4 Articulated joint horizontal Daily 1 5 Lift cylinder Daily 4 6 Connecting rod...

Page 128: ...fm Maintenance 5 18 Lubrication plan 1501S swivel skip Lower the red maintenance prop before performing maintenance with a raised lift frame see chapter Swivel skip maintenance prop 1501S option on p...

Page 129: ...signation Interval Quantity 1 Accelerator pedal Daily 1 2 Steering cylinder Daily 2 3 Articulated joint vertical Daily 2 4 Articulated joint horizontal Daily 1 5 Swiveling cylinder Daily 4 6 Swivel lo...

Page 130: ...2001b560 fm Maintenance 5 19 Lubrication plan 2001 swivel skip Lower the red maintenance prop before performing maintenance with a raised lift frame see chapter Swivel skip maintenance prop 2001S on p...

Page 131: ...on page 3 29 Remove the screws of the base plate with a suitable tool and apply grease to grease nipple B A B Pos Designation Interval Quantity 1 Articulated joint Daily 2 2 Swivel lock Daily 2 3 Swiv...

Page 132: ...5 48 BA 1001 1501 2001 us Edition 3 3 12001b560 fm Maintenance...

Page 133: ...14 kW at 2500 rpm 18 8 hp at 2 500 rpm 17 kW at 2500 rpm 22 8 hp at 2 500 rpm Max torque 63 Nm at 1600 rpm 46 5 lbf ft at 1 600 rpm 65 8 Nm at 1600 rpm 48 5 lbf ft at 1 600 rpm Max engine speed withou...

Page 134: ...pressure 20 bar 290 psi 25 bar 363 psi Variable displacement pump Models 1501 1501S Design Axial piston pump Flow rate 138 l min 36 gal min Max operating pressure 360 bar 5 221 psi Boost pump integra...

Page 135: ...r capacity 20 l 5 3 gal Loader unit Model 1001 Models 1501 1501S Skip capacity struck 415 l 110 gal 650 l 172 gal Skip capacity heaped 525 l 139 gal 800 l 211 gal Skip capacity liquid capacity 275 l 7...

Page 136: ...Fig 103 Fuse box Travel direction Fuse no Rated current A Protected circuit 1 30 A Cutoff solenoid cutoff solenoid time lag relay 2 7 5 A Horn 3 7 5 A Alternator governor 4 7 5 A Solenoid valve pump...

Page 137: ...A Horn parking brake brake lights F 6 15 A Turn indicators F 7 15 A High beam F 8 10 A Low beam F 9 10 A Clearance light F10 10 A Hazard warning system Fig 106 Relays K8 K6 K9 K10 K30 K34 K33 K32 F1...

Page 138: ...t machine operation Uncertainty of measurement K has been taken into account for the specified values The degree of vibration is influenced by various parameters Some of them are listed below Operator...

Page 139: ...il on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents vibration It explains the values for vertical vibration under heavy operating condition...

Page 140: ...based on the indications made in ISO TR 25398 Mechanical Vibrations Guidelines for assessment of exposure to whole body vibration when operating earth moving machines The harmonized data comply with...

Page 141: ...001 Main data Model 1001 Dead weight 1165 kg 2 569 lbs Overall height 2580 mm 8 6 Overall height with lowered rollbar 2080 mm 82 in Overall height without rollbar 1850 mm 73 in Overall width 1180 mm 4...

Page 142: ...ne dimensions model 1501 Main data Model 1501 Dead weight 1226 kg 2 703 lbs Overall height 2550 mm 8 4 Overall height with lowered rollbar 2000 mm 79 in Overall height without rollbar 1850 mm 73 in Ov...

Page 143: ...e dimensions model 1501S Main data Model 1501S Dead weight 1210 kg 2 668 lbs Overall height 2550 mm 8 4 Overall height with lowered rollbar 2000 mm 79 in Overall height without rollbar 1850 mm 73 in O...

Page 144: ...stroke 82 x 84 mm Output 22 1 kW 3 at 3000 rpm 22 5 kW 3 at 3000 rpm Max torque 83 Nm at 1800 rpm 84 Nm Max engine speed without load 3180 rpm 25 rpm 3180 rpm 25 rpm Idling speed 1050 rpm 25 rpm 1000...

Page 145: ...raulic parking brake Function Effect on hydraulic pump via rotary throttle In addition solenoid valve on hydraulic parking brake on front wheel motors Parking brake Hydraulic parking brake on all four...

Page 146: ...ng system Model 2001 Maximum speed 21 kph 13 mph Articulation 33 Oscillation 15 Outside turning radius 3500 mm 11 6 Hill climbing ability 45 Safe authorized inclination 20 in all directions Electrical...

Page 147: ...ngine cover Fig 111 Relay box 2001 4 5 6 8 7 3 1 2 10 9 Number Type Designation 1 F 1 Main fuse 50 A 2 F 2 Main fuse 40 A 3 K7 1 Start clearance relay 4 K29 No function 5 K10 Turn indicator relay 6 K9...

Page 148: ...ess than 0 5 m s during correct machine operation Uncertainty of measurement K has been taken into account for the specified values The degree of vibration is influenced by various parameters Some of...

Page 149: ...on minimum health and safety requirements regarding exposure of workers to risks arising from physical agents vibration It explains the values for vertical vibration under heavy operating conditions...

Page 150: ...ased on the indications made in ISO TR 25398 Mechanical Vibrations Guidelines for assessment of exposure to whole body vibration when operating earth moving machines The harmonized data comply with me...

Page 151: ...ight 1810 kg 3 990 lbs Overall height 2650 mm 8 8 Overall height with lowered rollbar 1850 mm 73 in Overall height without rollbar 1850 mm 73 in Overall width 1485 mm 58 in Ground clearance 380 mm 15...

Page 152: ...6 20 BA 1001 1501 2001 us Edition 3 3 12001b610 fm Technical data 2001...

Page 153: ...also deal with handling hazardous substances or wearing personal protective equipment Also bear in mind the existing safety regulations concerning specific work sites tunnels day drifts quarries ponto...

Page 154: ...s Manual and safety relevant instructions must be carefully stored in the control stand The manual and the safety instructions can be stored at the work site itself if the earth moving machine has no...

Page 155: ...es to avoid danger of crushing 7 4 7 If a safe distance cannot be kept seal off the area between fixed elements of con struction and the work range of the earth moving machine 7 4 8 If the operator s...

Page 156: ...These places must be provided with firm seats and restraints to prevent falling off the earth moving machine 7 6 2 2 Persons may access or leave the earth moving machine only after the machine operato...

Page 157: ...places where material is dumped operate earth moving machines only after hav ing taken appropriate measures to prevent the machines from falling down or rolling away under their own weight 7 6 5 Pers...

Page 158: ...intain a safe distance depending on the rated voltage of the lines between these lines and the earth moving machine and its work equipment in order to avoid any current transfer This also applies to t...

Page 159: ...machine only in places where it will not pose an obstacle for example to traffic on public roads or construction sites If necessary install warning devices such as warning triangles warning tape flas...

Page 160: ...turer and only under the supervision of suitable personnel appointed by the contractor 7 7 2 For example work on the Brake Steering Hydraulic and Electrical systems of the earth moving machine may be...

Page 161: ...ving machines with electric drives switch off the electric equipment and if necessary the movable connecting lines as well and secure against unintentional or unauthorized start up 7 7 16 Open or remo...

Page 162: ...rator must also check the function of the safety drive and work equipment such as the safe load indicator brakes steering system and lights in accordance with the manufacturer s instructions When inst...

Page 163: ...hat have already been delivered and that will not be implemented on these machines Technical data dimensions and weights are only given as an indication Responsibility for errors or omissions not acce...

Page 164: ...rmatie over reserveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson c...

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