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Wachs RS-2, Manual

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RS-2

1

RS-2

i

PIPE & VALVE

MAINTENANCE MACHINERY

Mod. RS-2 S/N:

E.H. WACHS COMPANY

100 Shepard St. Wheeling, IL 60090

Patent Pending

PART NUMBER:       78-MAN-01

REVISION NO:

 R1_1

Revised:

Jan. 2004

E.H. Wachs Water Utility Products 

600 Knightsbridge Parkway, Lincolnshire, IL  60069

Summary of Contents for RS-2

Page 1: ...NANCEMACHINERY Mod RS 2 S N E H WACHS COMPANY 100 Shepard St Wheeling IL 60090 Patent Pending PART NUMBER 78 MAN 01 REVISION NO R1_1 Revised Jan 2004 E H Wachs Water Utility Products 600 Knightsbridge...

Page 2: ...Hydraulic RS 2 19 Pneumatic RS 2 19 SECTION V BILLOF MATERIALS 20 33 Main HeadAssembly 21 22 Revolution CounterAssembly 21 22 Hydraulic DriveAssembly 21 22 Pneumatic DriveAssembly 23 24 Electric Driv...

Page 3: ...0 4 Opening for operating Rising Stem Valves Mount to any Hand Wheel with Universal Hand Wheel Adapter Forward and Reverse operation Variable Speed Control Built in easy view LCD counter Universal Han...

Page 4: ...NSIONS 42 length 4 75 width 10 3 height WEIGHT 40 45 lbs AIR ELECTRIC HYDRAULIC Electric 110 volt AC 15 amps or 3500 watt generator 2 Speed gear box Forward and reverse control knob POWER REQUIREMENTS...

Page 5: ...We have assembled a list of safety reminders to aid in creating the safest possible working environ ment We recommend that the precautionary steps listed there be closely observed For additonal infor...

Page 6: ...RS 2 6 Section III Set Up Operating Procedures...

Page 7: ...stream After the valve is reopened it should be turned in the closing direction one or two revolutions Thus the next time the valve is operated it will not be SECTION III SET UPAND OPERATION necessary...

Page 8: ...achine handle away from his body II OPERATOR POSITIONING Standing on the wrong side of the machine will allow the handle to PUSH against the operator and can knock him off balance or pin him against a...

Page 9: ...the 4 drive fingers into the 4 mounting slots on the Universal handwheel adopter Insert the swing bolt assemblies into the slots and tighten the nuts to secure the assembly I SET UP PROCEDURE Mountin...

Page 10: ...torque setting Forward Reverse Switch Electric Motor 1 10th Counter w Reset Button Power Head Reset Button On Off Trigger High Low Torque Setting Switch GFI Ground Fault Interrupter Lifting Handles CA...

Page 11: ...ve is seated DURING OPERATION When operating a valve a build up of torque can be felt by the operator When this occurs it is a sign of either build up of material in the valve gate slides or that the...

Page 12: ...he RS 2 to its lowest torque setting Lifting Handles CAUTION DO NOT connect or disconnect hoses to valve operator or power source while power source is operating Supply Inlet Torque Control Knob Torqu...

Page 13: ...chine operat ing This procedure assures you that the machine will stop operating as soon as any type of obstruc tion is encountered or valve begins to seat DURING OPERATION When operating a valve a bu...

Page 14: ...SECTION III SET UPAND OPERATION Lifting Handles CAUTION DO NOT connect or disconnect hoses to valve operator or power source while power source is operating Air Inlet Torque Gauge Forward Reverse Rin...

Page 15: ...ed torque cut off OPERATING PROCEDURE PNEUMATIC RS 2 NOTE When lever is depressed torque indicator will read the torque value being applied to valve stem CAUTION RS 2 Must be used with an inline filtr...

Page 16: ...pin attached to the extension handle is inserted through the handle and extension to secure them An extension handle should be used when the torque required to turn a valve is more than one operator...

Page 17: ...RS 2 17 Section IV Charts Schematics...

Page 18: ...RS 2 18 SECTION IV CHARTS SCHEMATIC EIBENSTOCK MOTOR SWITCH SCHEMATIC REVOLUTION COUNTER CONNECTION...

Page 19: ...RS 2 19 Torque Charts SECTION IV CHARTS SCHEMATIC...

Page 20: ...RS 2 20 Section V Bill of Materials...

Page 21: ...IM 015 78 015 04 1 004 SHIM 039 56 039 00 1 SNAP RING 5101 98 040 56 040 00 1 BEARING INA NS 63 026 00 10 MAGNET Fastners 1 90 060 10 8 SHCS 5 16 18 X 1 009 66 009 00 1 GEAR PINION Ref Part No Qty Des...

Page 22: ...RS 2 22 Main HeadAssembly BOM 78 000 01 1 002 006 005 007 001 009 040 039 015 Revolution CounterAssembly BOM 78 000 01 3 121 2 145 008 045 1 4...

Page 23: ...3 78 013 00 1 HOUSING GEARSET HYD 014 78 014 00 1 COUPLING INPUT NS 11 044 00 1 HANDLEEXTENSION 054 11 054 00 2 GRIP RUBBER 081 11 081 00 1 BAR HANDLE AIR 088 11 088 00 2 HOSE HYDRAULIC 089 11 089 00...

Page 24: ...RS 2 24 Hydraulic DriveAssembly BOM 78 000 04 Pneumatic DriveAssembly BOM 78 000 03 081 054 141 6 3 089 5 151 2 092 088 116 142 048 103 1 013 4 010 199 011 014 110 054 093 02 081 017 137 1 093 01...

Page 25: ...Y NS 11 132 00 6 TERMINAL END NS 11 133 00 1 GROMMET RUBBER NS 11 134 00 1 PLUG 4 RUBBER NS 11 135 00 1 PLUG 6 RUBBER 103 11 103 00 1 GEAR PLANETARY 018 78 018 00 1 MOTOR 020 78 020 00 1 BLANKING PLAT...

Page 26: ...RS 2 26 131 011 199 4 010 122 054 124 123 1 020 061 018 041 2 009 3 103 048 Electric DriveAssembly BOM 78 000 01...

Page 27: ...S 90 050 10 8 SHCS 1 4 20 X 1 NS 90 056 10 2 PIN DOWEL 1 4 X 1 NS 90 065 01 2 NUT HEX 5 16 18 NS 90 065 52 2 WASHER 5 16 FLAT NS 90 073 12 3 FHCS 3 8 16 X 1 1 4 NS 90 075 01 3 NUT HEX 3 8 1 6 Ref Part...

Page 28: ...RS 2 28 1 Inch DriveAdaptor HandwheelAdaptor Plate Universal Handwheel...

Page 29: ...1 1 2 CLOSE NIPPLE LP 86 90 098 10 1 BUSHING RED 1 2 x 3 4 130 90 076 75 1 3 8 X 2 1 2 ROLL PIN 132 90 218 00 1 3 4 X 1 1 4 GALV BUSHING 136 05 136 00 1 15 16 DRIVE SOCKET 138 05 138 00 1 DRIVE KEY 12...

Page 30: ...RS 2 30...

Page 31: ...RS 2 31 CLECO AIR MOTOR...

Page 32: ...RS 2 32 CLECO AIR MOTOR...

Page 33: ...RS 2 33 CLECO AIR MOTOR...

Page 34: ...l repair work done at our plant will be estimated and the customer advised of cost and time required to complete repair WARRANTY INFORMATION Enclosed with the manual is a warranty card Please fill out...

Page 35: ......

Page 36: ...600 Knightsbridge Parkway Lincolnshire IL 60069 847 537 8800 www ehwachs com...

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