WABECO D2000 Operating Instructions Manual Download

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Operating Instructions

Lathes

with cylindrical guideways

D2000

D2400

D3000

Summary of Contents for D2000

Page 1: ...Operating Instructions Lathes with cylindrical guideways D2000 D2400 D3000...

Page 2: ...ised For all queries and replacement part orders please always specify the machine number see type plate Reprinting and reproductions of any kind even extracts require the written permission of WABECO...

Page 3: ...eclaration for D2000 15 4 2 1 Technical data D2000 16 4 2 2 Dimensions of D2000 17 4 3 Noise emission declaration for D2400 17 4 3 1 Technical data D2400 18 4 3 2 Dimensions of D2400 19 4 4 Noise emis...

Page 4: ...r D2000 D2400 66 16 2 for D3000 67 16 2 Key for circuit diagram 68 17 Shavings tank with spray protection wall optional 69 17 1 Setting up the shavings tank with spray protection wall 69 17 2 Mounting...

Page 5: ...85 21 3 Feed motion of the milling machine table 85 21 4 Adjustment of the dovetail guide 86 21 5 Alignment of the milling machine table 86 21 6 Lubrication of the tensioning bracket with milling mac...

Page 6: ...meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives...

Page 7: ...meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives...

Page 8: ...meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives...

Page 9: ...e Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the lathe by the user that have not expressly been authorised by the...

Page 10: ...efenders must be worn 9 The machine may not operate without supervision 10 Secure your machine in such a way that it cannot be switched on by children Persons who have not been trained may not operate...

Page 11: ...tion to the spread of the lathe chuck 28 The maximum revolution range specified on the lathe chuck may not be exceeded 29 The machine only operates when the chuck protection hood is folded over the la...

Page 12: ...ON OFF switch is fitted with an under voltage trigger thus in the event of a power failure the machine does not switch itself back on automatically This prevents risks caused by the unexpected motion...

Page 13: ...ng enough to carry the weight of the lathe without bending A steel plate with a level surface spirit level The machine must be screwed securely to the surface it is set up on There are holes in the ba...

Page 14: ...spindle The machine should be carried and balanced by one person at the steel rod and by the other person at the shown position on the opposite underside of the bed When lifting pay attention to an er...

Page 15: ...optional Release the axis clamps and check the individual feed spindles for easy operation Check all electronic operating elements for example ON OFF switch emergency off switch potentiometer bush pr...

Page 16: ...etween the centres 0 015 mm Headstock Main spindle aperture 20 mm Taper in main spindle MK3 Main spindle lug According to DIN 6350 Tool skid Adjustability of the transverse skid 110 mm Adjustability o...

Page 17: ...emission declaration in accordance with DIN EN ISO 3744 Emission values in idle Emission noise level at the workplace at 50 60 8 dB A at 100 72 0 dB A Sound power level at 50 70 4 dB A at 100 81 9 dB...

Page 18: ...etween the centres 0 015 mm Headstock Main spindle aperture 20 mm Taper in main spindle MK3 Main spindle lug According to DIN 6350 Tool skid Adjustability of the transverse skid 110 mm Adjustability o...

Page 19: ...emission declaration in accordance with DIN EN ISO 3744 Emission values in idle Emission noise level at the workplace at 50 60 8 dB A at 100 72 0 dB A Sound power level at 50 70 4 dB A at 100 81 9 dB...

Page 20: ...simple turning on 300 mm between the centres 0 015 mm Headstock Main spindle aperture 20 mm Taper in main spindle MK3 Main spindle lug According to DIN 6350 Tool skid Adjustability of the transverse...

Page 21: ...ons and diameter give the cutting speed In the event of a specified cutting speed the required spindle revolutions can be calculated as follows Application example Thus an aluminium work piece with a...

Page 22: ...dle from 150 2300 rpm 2nd setting preset at the factory If the lower revolutions of 30 490 rpm 1st setting are required the drive belt must be applied To do this proceed as follows 1 Open the gear cov...

Page 23: ...tage trigger In order for the machine to start the turn switch for forwards reverse must be set to the required direction of rotation Then switch on at the ON OFF switch The ON OFF switch must also be...

Page 24: ...nts on a clean clamping surface Lubricate machine sufficiently Set the bearing clearance and guides correctly Longitudinal turning For longitudinal turning the turning steel moves parallel to the axis...

Page 25: ...ing oil or emulsion acts as lubrication and removal of shavings The cutting steel is to be tensioned as short as possible and at a right angle to the rotational axis Inner lathe chisel 6 Is used for h...

Page 26: ...g different toothed wheel combinations it is possible to cut metric and imperial right and left threads The different axis intervals of the toothed wheels can be set by swivelling the quadrant and adj...

Page 27: ...ls that belong to the scope of delivery are identified according to the number of teeth e g 48 stands for 48 teeth mm 0 35 0 4 0 5 0 7 0 75 0 8 1 0 1 25 1 5 1 75 A1 40 48 48 48 48 48 48 48 48 48 A2 14...

Page 28: ...4 34 18 C 20 22 24 26 28 32 14 36 20 C1 32 32 32 32 32 32 32 32 32 D 120 120 120 120 120 120 120 120 120 F 140 120 140 140 140 140 120 140 120 Z 1 22 24 26 28 30 32 34 36 A1 34 34 34 34 34 34 34 34 A2...

Page 29: ...ud mm 0 12 0 22 0 24 0 25 0 30 A1 48 48 48 48 40 A2 14 24 24 22 22 B1 20 18 18 22 22 B2 48 40 36 40 40 C 48 48 48 48 48 C1 32 32 32 32 32 D 140 140 140 140 140 E 120 120 120 120 120 F 120 120 120 120...

Page 30: ...toothed wheel Z34 The toothed wheels A2 beside Z48 and C on top of the leadstock are interchanged in case of the selective lead of thread v thread table Preselect slowest spindle speed Turn the gear...

Page 31: ...sh and position afterwards the gear wheel Z75 in place Position again the bronze bearing with both gear wheels on top of the bolt F Z75 first and secure this with the washer and hexagon nut Undo the h...

Page 32: ...the poly V and gear belt and adjust if necessary Check the play in the guides and feed spindles and set if necessary 8 Lubrication of the machine The lubrication process Reduces wear and friction Inc...

Page 33: ...t is required proceed as follows 1 Open the gear cover hood by undoing the safety screw with the supplied special key 2 Undo the stud screw 1 in the setting nut 2 3 The setting nut 2 is located at the...

Page 34: ...ws positioned on both outsides of the transverse skid The altitude of the longitudinal skid is referred by the mark upon the transverse skid Upon the longitudinal skid a degree scale can be found The...

Page 35: ...s done The central position of the tailstock is shown by the scale mark Turn a sample to see whether the work piece is cylindrical correct the tailstock setting if necessary Tailstock sleeve The solid...

Page 36: ...from 1 3 or 1 4 2 Open the lathe chuck with the key in such a way that the drilling jaws are released sequence 3 2 1 or 4 3 2 1 3 Insert turning jaw 1 into guide 1 4 Push turning jaw 1 in the directi...

Page 37: ...electronic housing and check all plugged contacts Main spindle motor no longer starts after the unlocking of the emergency off switch Motor controller must be unlocked For machines with a 1 4 kW driv...

Page 38: ...ol taper of the tool holder has been used Only use the appropriate tool holders for the machine Inner core of the reducing sleeve or outer cone of the tool holder is contaminated Clean the relevant co...

Page 39: ...t coolant feed at the cutting edge Align the coolant hose correctly Tool blunt Sharpen tool or use a new tool Increased friction caused by shaving build up in the tensioning groove of the tool drillin...

Page 40: ...g the tool skid 8 Tensioning nut for securing the lateral adjuster of the tailstock 9 Clamping lever for securing the tailstock sleeve 10 Ball crank for adjusting the tailstock sleeve 11 Lever for sec...

Page 41: ...tailstock 9 Clamping lever for securing the tailstock sleeve 10 Ball crank for adjusting the tailstock sleeve 11 Lever for securing the tailstock to the guides 12 Ball crank for adjusting the tool ski...

Page 42: ...42 15 Drawings and legends 15 1 Headstock...

Page 43: ...sleeve 23 1 51006600 0004 Bearing cap 24 1 51007451 00011 Spindle with flange 25 1 51004030 0005 Cam 26 1 51004008 0009 Pin 44 1 51007026 0001 Bronze bushing 65 2 51502108 Tapered roller bearing 66 2...

Page 44: ...44 15 Drawings and legends 15 2 Foundation with motor and cover cap for D2000 D2400...

Page 45: ...1500608 Turn switch 8 1 51500624 0001 Emergency off switch complete 9 1 51500102 0002 Engine 10 1 51500619 End switch 11 1 51400207 0001 Engine cover 12 10 16179810003095 Screw 13 1 51508001 Wrench SW...

Page 46: ...46 15 Drawings and legends 15 3 Foundation with motor and cover hood for D3000...

Page 47: ...10 1 51500619 End switch 11 1 51400207 0001 Engine cover 12 10 16179810003095 Screw 13 1 51508001 Wrench SW4 14 1 51400485 0001 Protective plate spindle transmitting 15 1 51400203 0001 Belt guard 16 1...

Page 48: ...48 15 Drawings and legends 15 4 Change gear quadrant for D2000 D2400 D3000...

Page 49: ...ange gear quadrant 33 2 51004020 0009 Washer 34 1 51004633 0003 Wheel bolts alternately long 35 3 51006580 0004 Toothed belt wheel Z48 36 2 51007016 0001 Change gear sleeve 37 2 51006525 00011 Toothed...

Page 50: ...50 15 Drawings and legends 15 5 Transmission and lead screw drive for D2000 2400 D3000...

Page 51: ...000 Nut 74 2 51502113 Ball bearing 90 1 16191200006016 Screw 91 2 16073430003014 Spiral tensioning pin 103 4 1606885A050325 Parallel key 108 1 16073430003018 Spiral tensioning pin 109 1 16191200008020...

Page 52: ...52 15 Drawings and legends 15 5 Transmission and lead screw drive for D2000 2400 D3000...

Page 53: ...shaft 19 1 51004030 0006 Adjusting ring 20 1 51004025 0034 Feed shaft 21 1 51004045 0006 Coupling element 22 1 51003435 0002 Coupling disc 60 1 51507018 Tensioning nut 63 1 51502117 Ball bearing 67 1...

Page 54: ...54 15 Drawings and legends 15 6 Lead screw drive for D3000...

Page 55: ...g nut 9 1 51004025 0040 Washer 10 1 51004025 0008 Sleeve 11 2 51502101 Needle roller thrust bearing 12 1 51004035 0014 Thrust ring 13 2 16091400006012 Threaded pin 14 4 51502105 Counter disc 15 1 1614...

Page 56: ...56 15 Drawings and legends 15 7 Tool skid longitudinal skid...

Page 57: ...wise 17 1 51003000 0001 Longitudinal support upper section 18 1 51006731 00021 Scale ring lengthwise 26 1 51502009 Pressure spring 27 1 51502131 Ball 29 1 51502010 Pressure spring 30 1 51507023 0001 B...

Page 58: ...58 15 Drawings and legends 15 8 Tool skid Transverse skid...

Page 59: ...0002 Transverse support Upper section 13 2 51004006 0002 Push piece 16 1 51001026 0004 Clamping piece 19 1 51001016 0005 Adjustment bar 25 1 51507022 0001 Ball crank 26 1 51502009 Pressure spring 27 1...

Page 60: ...60 15 Drawings and legends 15 9 Tailstock...

Page 61: ...indle 7 1 16093900008065 Pin screw 8 1 51400252 End plate 9 2 16191200006016 Screw 10 2 16020930020005 Disc spring 11 1 16191300005006 Threaded pin 12 1 51507022 0001 Ball crank 13 1 16073430003018 Sp...

Page 62: ...62 15 Drawings and legends 15 10 Rear bearing with guide rods for D2000 D2400...

Page 63: ...8 Lubrication nipple 18 1 51507022 0001 Ball crank 19 1 51502003 Push spring 20 1 51502131 Ball 25 1 16147100025000 Secure ring 26 1 16073430003018 Spiral tensioning pin 27 1 16073430003024 Spiral ten...

Page 64: ...64 15 Drawings and legends 15 11 Rear bearing with guide rods for D3000...

Page 65: ...0002 Rear bearing 7 1 51502401 0002 Bevel gear 8 3 16073430003018 Spiral tensioning pin 9 1 51502401 0003 Bevel gear 10 1 51400301 0001 Protective hood 11 2 16193300008020 Screw 12 2 16112500008001 Wa...

Page 66: ...66 16 Circuit diagram 16 1 For D2000 D2400...

Page 67: ...67 16 Circuit diagram 16 2 For D3000...

Page 68: ...n M1 Main spindle motor M6 Feed motor N1 Power plug N2 Motor plug N4 Clamping bar P1 Motor control board P4 Feed board R1 220 k ohm potentiometers spindle speed R2 10 k ohm potentiometers spindle spee...

Page 69: ...protection wall is secured to another suitable surface the four through holes must be bored into the surface by the client For the positions of the four drilled holes for the lathe or shavings tank wi...

Page 70: ...spray protection wall to the tool cabinet proceed as follows 1 Position both spacer feet s as shown upon the shavings tank with spray protection wall and align along the fixing holes of the shavings...

Page 71: ...d legend Part No Items Order No Description 1 1 51400235 0001 Spray protection wall 2 2 51002115 0001 Spacer feet 3 1 51400484 0001 Shavings tank 4 4 16193300008040 Screw 5 4 16112500008001 Washer 6 2...

Page 72: ...e tool cabinet ensures a safe base for the lathe or coolant system If the coolant system is secured to another suitable surface the four through holes must be bored into the surface by the client For...

Page 73: ...rews and washers required for assembly are included in the scope of delivery To screw the coolant system to the tool cabinet proceed as follows 1 Combine the four shorter Allen screw s included in the...

Page 74: ...ations for the handling of cooling lubricant 1 Pay particular attention to leaked coolant as this can quickly cause people to slip and caused accidents as a result 2 Secure your coolant system in such...

Page 75: ...reliable operation of the coolant pump a minimum coolant filling level is required in the coolant tank The capacity of the coolant system is approximately 19 litres The maximum filling level should be...

Page 76: ...h a way that the coolant flows as directly as possible onto the blade of the cutting tool of the lathe Attention should be paid to ensure that the nozzle does not come into contact with the cutting to...

Page 77: ...2 1 1 51504320 Screw fitted hose bush 2 2 1 51504218 PVC fabric hose 2 3 1 51504318 Screw fitted hose bush 2 4 1 51400400 0001 Bracket 2 5 1 51504349 Collar 2 6 1 51502507 Coolant hose with shut off v...

Page 78: ...for securing the lathe to the coolant system and for securing the segmented coolant hose Part No Items Order No Description 1 2 51002115 0001 Spacer feet 2 1 16193300010025 Screw 2 1 1 16112500010000...

Page 79: ...ating axis of the machine At eth support position the turning parts must be accurately rounded 19 1 Operating the fixed bezel 1 The fixed bezel can be secured at any position on the prismatic bed 2 Th...

Page 80: ...r No Description 1 1 51006831 0027 Basic body 2 6 16147100008000 Securing ring 3 3 51502117 Ball bearing 4 3 51401533 0001 Slider with axis 5 4 16112500008001 Washer 6 3 16193300008020 Screw 7 3 16155...

Page 81: ...arts must be accurately rounded 20 1 Operating the moving bezel 1 The moving bezel is used primarily when turning thin long shafts and when turning longer threaded spindles 2 The bezel 1 is screwed to...

Page 82: ...rt No Items Order No Description 1 1 51006831 0032 Basic body 2 4 16147100008000 Securing ring 3 2 51502117 Ball bearing 4 2 51401533 0001 Slider with axis 5 4 16112500008001 Washer 6 2 16193300008020...

Page 83: ...ioning bracket with milling machine table 1 Unscrew both screws 3 with an Allen key of size 4 and remove the push pieces 2 2 Remove the longitudinal skid 5 from the transverse skid 1 of the lathe 3 Cl...

Page 84: ...e 6 upon the pivot of the longitudinal skid 10 Position both push pieces 8 in the lateral bored holes of the milling machine tables 11 Align the milling machine table and arrest the same through tight...

Page 85: ...or tensioning work pieces or vices 7 Screws for clamping the milling machine table 8 Screw for connecting the tensioning bracket with the transverse skid 21 3 Feed motion of the milling machine table...

Page 86: ...area Otherwise the dovetail guide may jam and this may cause damages 21 5 Alignment of the milling machine table If the milling machine table has been moved unintentionally angle of T groove to x axi...

Page 87: ...1 1 Longitudinal skid included in lathe 2 1 51006831 00331 Tensioning bracket 3 1 51508322 Dust protection cover 4 1 Nut included in lathe 5 1 Washer included in lathe 6 1 16112500010000 Washer 7 1 16...

Page 88: ...dle 3 Secure the collet chuck in the same way as the lathe chuck 4 Remove the cap nut 1 from the collet chuck 2 5 Insert the required collect into the cap nut see installing and removing collets and s...

Page 89: ...nut down against the collet until it clicks 4 The collet can now move freely in the central take up shoulder and does not fall out when the collet is turned upside down Removal 1 Hold the tensioning n...

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WABECO D2000, Operating Instructions Manual

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