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REPAIR TRACK

MAINTENANCE

2391, S.5

2391, S.5

2391, S.5

2391, S.5

2391, S.5

REPAIR TRACK

MAINTENANCE

2391, S.5

2391, S.5

2391, S.5

2391, S.5

2391, S.5

SEPTEMBER, 2004

(SUPERSEDES ALL PREVIOUS ISSUES OF 2391, S.5 & S-4017)

Freight Air Brake Control Valve Portions:

ABDX, ABDXL, ABDX-R, ABDXL-R

© 2002 WABCO Freight Car Products. A Wabtec Corporation

Summary of Contents for ABDX

Page 1: ...391 S 5 REPAIR TRACK MAINTENANCE 2391 S 5 2391 S 5 2391 S 5 2391 S 5 2391 S 5 SEPTEMBER 2004 SUPERSEDES ALL PREVIOUS ISSUES OF 2391 S 5 S 4017 Freight Air Brake Control Valve Portions ABDX ABDXL ABDX...

Page 2: ...When using an air jet do not direct it toward another person Improper use of the jet could result in bodily injury WARNING Personal eye protection must be worn when performing any work on the equipme...

Page 3: ...ny parts removed or replaced at the car All cleaning and re lubricating of the valve portion parts must be done as per WABCO Freight Car Products recommendation by anAAR Certified shop in accordance w...

Page 4: ...of theAAR Interchange Rules as to hose renewal 3 1 3 Blow any dirt or water out of the air supply line and couple air supply to approved Single Car Test Device 3 1 4 Couple Single Car Test Device to o...

Page 5: ...ly prevent gasket leakage and yet not excessively to cause distortion of covers and gaskets Wabtec recommended tightening sequence starting at 3 o clock position on each valve portion and going in cou...

Page 6: ...ge 6 of 14 2391 S 5 September 2004 Repair Track Maintenance Figure 1 ABDX Service Portion Alternate Configuration of Release Valve P P X P designates Vibration Protection ABDX cast on top cover X stam...

Page 7: ...ergency Portion ABDX L Emergency Portion S P P S ABDX ABDX L P P L ABDX L ABDX L Internal Vent Protector ABDX L cast on vent valve cover ABDX L cast on vent valve cover ABDX cast on vent valve cover A...

Page 8: ...DX L cast on vent valve cover SR designates Remanufactured Short Car P designates Vibration Protection LR designates Remanufactured Long Car XR designates converted ABD to ABDX Remanufactured ABDX SR...

Page 9: ...potential movement of brake rigging cylinders etc 3 2 7 Carefully open the branch pipe cut out cock for a few seconds to blow dirt from the branch pipe then close 3 2 8 Scrape wipe and blow off with a...

Page 10: ...arts oil SAE 20 by weight 3 2 17 Tighten the holding nuts evenly and firmly in order to sufficiently prevent gasket leakage and yet not excessively to cause distortion of covers and gaskets Wabtec rec...

Page 11: ...d pipe brackets and thoroughly cleaned and dried reservoirs to the car replace the auxiliary and emergency reservoir pipe strainers with new parts Apply NEW WABCO Freight Car Products gaskets to all f...

Page 12: ...Page 12 of 14 2391 S 5 September 2004 Repair Track Maintenance Figure 5 Release Valve Stem Guard Figure 4 Approved Shipping Covers Figure 6 Vent Protector Plug...

Page 13: ...vice Face and Branch Ports c2 and c4 e3 To Emergency Reservoir and Service Face Q A C To Quick Action Chamber Port a To Auxiliary Reservoir b To Brake Pipe b2 To Strainer Nut Cavity c3 To Emergency Fa...

Page 14: ...2004 Repair Track Maintenance WABCO Freight Car Products www wabtec com 1001 Air Brake Avenue 475 Seaman Street Wilmerding Pennsylvania 15148 Stoney Creek Ontario L8E 2R2 412 825 1000 Fax 412 825 101...

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