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M1.1.HB240CF-HB240MCF.NLFREN - 05012018

8 Hydraulisch systeem

8 Système hydraulique

8 Hydraulic system

USER’S GUIDE V1.2 201503

- 17 -

Annex 3, Hydraulic working system

Annex4, Wiring diagram

1. Drive oil cylinder
2. Assistant oil cylinder
3. Manual unloading valve
4. Throttle valve
5. Motor
6. Coupling
7. Gear pump
8. Single –way valve
9. Over-flow valve
10. Anti-surge valve
11. Cushion valve

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Summary of Contents for 724563128

Page 1: ...2 Twee koloms hefbrug Pont à colonne double Two post lift P 02 Gelieve te lezen en voor later gebruik bewaren P 15 Veuillez lire et conserver pour consultation ultérieure P 28 Please read and keep for future reference FR EN NL c o p y r i g h t e d d o c u m e n t a l l r i g h t s r e s e r v e d b y F B C ...

Page 2: ...atie 7 3 3 Installatie 7 3 4 Punten te controleren na de installatie 11 4 Gebruikaanwijzingen 11 4 1 Voorzorgmaatregelen 11 4 2 Werking schema 11 4 3 De hefbrug laten stijgen en dalen 12 5 Problemen oplossen 13 6 Onderhoud 14 6 1 Te controleren elke dag voor het werk 14 6 2 Te controleren eenmaal per week 14 6 3 Te controleren eenmaal per maand 14 6 4 Te controleren eenmaal per jaar 14 7 Algemeen ...

Page 3: ...ten ver van de bewegende delen Houd uw voeten ver van de brug tijdens het dalen Alleen de gekwalificeerde en voldoende geschoolde personen mogen de hefbrug gebruiken Draag gepaste kleding geen losse kleding met stroken dassen enz die in de bewegende onderdelen van de brug kunnen worden getrokken Om vermijdbare ongevallen te voorkomen moet de ruimte rond de brug netjes zijn zonder obstakels De hefb...

Page 4: ...urpose of drawing the user s attention to safety operation The labels must be kept clean and need to be replaced when they are worn out or have dropped Read the explanations of the labels carefully and try to memorize them AANDACHT USER S GUIDE V1 2 201503 1 5 Warning signs All safety warning signs attached on the machine are for the purpose of drawing the user s attention to safety operation The ...

Page 5: ...edte voertuig 2780 mm 2780 mm Hefduur 50 s 50 s Duurtijd daling 50 s 50 s Netto gewicht 600 kg 600 kg Afmetingen l x b x h 3365 x 700 x 3740 mm 3365 x 700 x 3740 mm Fig 1 Veiligheidsstructuur USER S GUIDE V1 0 201511 OVERVIEW OF THE LIFT 2 1 General descriptions This floor plate two posts lift is composed of posts carriages lifting arms cylinders and motor unit etc It is driven by an electro hydra...

Page 6: ...contacteer uw verdeler onmiddellijk Indien u het niet doet en de brug met een ontbrekend deel monteert aanvaarden wij geen aansprakelijkheid en het onderdeel dat later besteld wordt zal ten laste van de klant zijn Bodemcondities De machine moet op een gladde en stevige betonnen grond worden geïnstalleerd met een kracht van meer dan 21 MPa 3000 psi een vlakheid van minder dan 5 mm en een minimale d...

Page 7: ...ill Make sure to drill vertically Fig 3 2 After holes have been drilled remove thoroughly the debris and dust in them and ascertain that the posts stay upon the circle previously drawn by chalk Fig 4 5 6 Step6 Connect steel cables Fig 7 1 Route and fix according to the following diagram of steel cable connection 2 Raise carriages on both sides approximately 800mm above the ground Carriages must be...

Page 8: ...t u vaststellen door het geluid dat u tijdens het hefproces hoort 5 Smeer de kabels na de bevestiging het is een must g diagram of steel cable connection ately 800mm above the ground Carriages must be on the same height from the floor ocks in each post are fully engaged before attempting to route cables make the cable at both sides be with the same tightness which could be judged by the Make judge...

Page 9: ... flanges bolt USER S MANUAL V1 0 201510 Step8 Connect oil hoses Connect the oil hose as per the following diagram A φ8 nuts B φ8 spring washer C φ8 flat washe D Motor hanging hole E M8 25 full thread hex flanges bolt A φ8 moeren B φ8 veerring C φ8 sluitring D Motor hanggat E M8x25 voldraad flensbout Fig 8 Fig 9 Tandwiel Oliecilinder Tandwiel Connector Connector Olieslang Olieslang Oliecilinder Con...

Page 10: ...instens 80 worden gevuld 11 Proefdraai 1 Volg de gebruiksinstructies en vergeet niet dat er geen voertuig op de brug mag worden geplaatst tijdens de proefdraai 2 Controleer dat de veiligheidspennen correct inschakelen tijdens de werking van de hefbrug 3 Controleer en maak zeker dat alle verbindingen goed vast zitten 4 Zet geen voertuig op de hefbrug tijdens het proefdraaien Trek op het ronde handg...

Page 11: ... 5cm Pull the unlocking steel cable at both sides The lift is lowered Press the unloading handle 3 4 Items to be checked after installation S N Check items YES NO 1 Are the posts vertical to the floor 2 Are the two posts paralleled 3 Is the oil hose well connected 4 Is the steel cable well connected 5 Are all lifting arms well fixed 6 Are electrical connections right 7 Are the rest joints firmly s...

Page 12: ...gekomen verwijder deze van onder het voertuig en verwijder alle obstakels 5 Rijd het voertuig weg van de hefbrug Fig 12 USER S MANUAL V1 0 201510 4 3 Operation instructions Raise the lift 1 Make sure that you have read and understood the operation manual before operation 2 Park the vehicle between two posts 3 Adjust the lifting arms until they reach the supporting positions of the vehicle and make...

Page 13: ...liepeil is te laag Voeg olie toe De olieslang is los Maak de olieslang vast De dempingsklep is los of zit vast Reinig of stel deze in Les chariots descendent lentement après le levage De olieslang lekt Controleer of vervang deze De oliecilinder is niet strak gespannen Vervang de afdichting De enkele klep lekt Reinig of vervang deze Het magneetventiel werkt niet goed Reinig of vervang het De staalk...

Page 14: ...indien de drager tot de bovenste positie kan stijgen Anders moet u olie toevoegen Controleer dat de expansie bouten goed aangedraaid zijn 6 3 Te controleren eenmaal per maand Controleer dat de expansie bouten goed aangedraaid zijn Controleer de dichtheid van het hydraulische systeem en maakt de verbindingen vast als er een lekkage is Controleer de smering en de slijtage van de axiale pennen de dra...

Page 15: ...lation 20 3 3 Installation 20 3 4 Points à contrôler après l installation 24 4 Instructions d utilisation 24 4 1 Précautions 24 4 2 Organigramme de fonctionnement 24 4 3 Lever et abaisser le pont 25 5 Résolution des problèmes 26 6 Entretien 27 6 1 À contrôler chaque jour avant le travail 27 6 2 À contrôler une fois par semaine 27 6 3 À contrôler une fois par mois 27 6 4 À contrôler une fois par an...

Page 16: ...in des pièces mobiles Gardez les pieds loin du pont pendant la descente Seules les personnes qualifiées et suffisamment formées peuvent utiliser le pont Portez des vêtements adaptés pas des vêtements larges avec des accessoires qui pourraient être pris dans les parties mobiles du pont Pour prévenir les accidents évitables l espace autour du pont doit être rangé et sans obstacles Le pont est unique...

Page 17: ... travail Utilisez les points de contact indiqués par le fabricant du véhicule Utilisez des supports pendant que vous travaillez sous le véhicule Utilisez des adaptateurs pour une meilleure prise Vérifiez si l adaptateur est bien placé Ne surchargez pas le pont Placez le véhicule avec le centre de gravité au milieu des deux colonnes Partez rapidement si le véhicule risque de tomber Restez loin du p...

Page 18: ...uteur minimale 100 mm 100 mm Largeur maximale du véhicule 2780 mm 2780 mm Durée de levage 50 s 50 s Durée de la descente 50 s 50 s Poids net 600 kg 600 kg Dimensions L x l x h 3365 x 700 x 3740 mm 3365 x 700 x 3740 mm USER S GUIDE V1 0 201511 OVERVIEW OF THE LIFT 2 1 General descriptions This floor plate two posts lift is composed of posts carriages lifting arms cylinders and motor unit etc It is ...

Page 19: ...gée contactez immédiatement votre revendeur Si vous ne le faites pas et que vous montez le pont avec une pièce manquante nous déclinons toute responsabilité et la pièce commandée ultérieurement sera facturée au client Conditions d installation La machine doit être fixée sur un sol en béton lisse et résistant avec une résistance de plus de 21 MPa 3000 psi une tolérance de planéité inférieure à 5 mm...

Page 20: ...e ground with an electrical drill Make sure to drill vertically Fig 3 2 After holes have been drilled remove thoroughly the debris and dust in them and ascertain that the posts stay upon the circle previously drawn by chalk Fig 4 5 6 Step6 Connect steel cables Fig 7 1 Route and fix according to the following diagram of steel cable connection 2 Raise carriages on both sides approximately 800mm abov...

Page 21: ...valuer par le son émis au cours du processus de levage Ajustez le serrage lors de la phase d essai 5 Graissez après la fixation très important g diagram of steel cable connection ately 800mm above the ground Carriages must be on the same height from the floor ocks in each post are fully engaged before attempting to route cables make the cable at both sides be with the same tightness which could be...

Page 22: ...MANUAL V1 0 201510 Step8 Connect oil hoses Connect the oil hose as per the following diagram Step9 Install lifting arms A φ8 nuts B φ8 spring washer C φ8 flat washe D Motor hanging hole E M8 25 full thread hex flanges bolt A Écrou φ8 B Rondelle à ressort φ8 C Rondelle φ8 D Trou de suspension du moteur E M8x25 boulon à bride à filet plein Fig 8 Fig 9 Pignon Cylindre d huile Pignon Raccord Raccord T...

Page 23: ...ss of trial running 2 Check if mechanical locks can be well engaged or released in the running process Adjust by screwing the hex head screw as showed in the following drawing in case the locks do not work well Screw clockwise in case the lock can not release and screw counterclockwise in case the lock can t be engaged 3 Check and ensure all the connections are in good condition 4 No vehicle on th...

Page 24: ...d Start Start Press UP button to raise the carriage 5cm Pull the unlocking steel cable at both sides The lift is lowered Press the unloading handle 3 4 Items to be checked after installation S N Check items YES NO 1 Are the posts vertical to the floor 2 Are the two posts paralleled 3 Is the oil hose well connected 4 Is the steel cable well connected 5 Are all lifting arms well fixed 6 Are electric...

Page 25: ...bras 4 Quand les bras de levage sont descendus jusqu en bas retirez les de sous le véhicule et enlevez tous les obstacles 5 Enlevez le véhicule Fig 12 USER S MANUAL V1 0 201510 4 3 Operation instructions Raise the lift 1 Make sure that you have read and understood the operation manual before operation 2 Park the vehicle between two posts 3 Adjust the lifting arms until they reach the supporting po...

Page 26: ...e tuyau d huile se desserre ou s est détaché Resserrez le La valve d amortissement est desserrée ou coincée Nettoyez la ou réglez la Les chariots descendent lentement après le levage Le tuyau d huile fuit Contrôlez ou remplacez le Le cylindre d huile n est pas serré Replacez le joint La vanne simple fuit Nettoyez la ou remplacez la L électrovalve ne fonctionne pas bien Nettoyez la ou remplacez la ...

Page 27: ...position la plus haute Sinon vous devez ajouter de l huile Vérifiez que les boulon à expansion sont bien vissés 6 3 À contrôler une fois par mois Vérifiez que les boulon à expansion sont bien vissés Vérifiez l étanchéité du système hydraulique et resserrez les raccord s il y a une fuite Vérifiez la lubrification et l état d usure des goupilles axiales des chariots des bras de levage et autres pièc...

Page 28: ...ons for installation 33 3 3 Installation 33 3 4 Items to be checked after installation 37 4 Operation instructions 37 4 1 Precautions 37 4 2 Flow chart for operation 37 4 3 Operation instructions 38 5 Trouble shooting 39 6 Maintenance 40 6 1 Daily checking items before operation 40 6 2 Weekly checking items 40 6 3 Monthly checking items 40 6 4 Yearly checking items 40 7 Overall diagram 41 8 Hydrau...

Page 29: ...ay from any moving parts Keep feet clear of the lift when lowering Only these qualified people who have been properly trained can operate the lift Do not wear unfit clothes such as large clothes with flounces tires etc which could be caught by moving parts of the lift To prevent avoidable incidents surrounding areas of the lift must be tidy and with nothing unconcerned The lift is simply designed ...

Page 30: ...he machine are for the purpose of drawing the user s attention to safety operation The labels must be kept clean and need to be replaced when they are worn out or have dropped Read the explanations of the labels carefully and try to memorize them c o p y r i g h t e d d o c u m e n t a l l r i g h t s r e s e r v e d b y F B C ...

Page 31: ...h 2780 mm 2780 mm Lifting duration 50 s 50 s Drop down duration 50 s 50 s Weight 600 kg 600 kg Dimensions l x w x h 3365 x 700 x 3740 mm 3365 x 700 x 3740 mm USER S GUIDE V1 0 201511 5 OVERVIEW OF THE LIFT 2 1 General descriptions This floor plate two posts lift is composed of posts carriages lifting arms cylinders and motor unit etc It is driven by an electro hydraulic system The gear pump delive...

Page 32: ... but if you do not contact us and insist installing upon the lack of some parts well as our dealers will not bear any responsibility for this and will charge for any parts subsequently demanded by the buyer Ground conditions The lift should be fixed on a smooth and solid concrete ground with its strength more than 21 MPa 3000 psi tolerance of flatness less than 5 mm and minimum thickness of 200 mm...

Page 33: ...tically Fig 3 2 After holes have been drilled remove thoroughly the debris and dust in them and ascertain that the posts stay upon the circle previously drawn by chalk Fig 4 5 6 Step6 Connect steel cables Fig 7 1 Route and fix according to the following diagram of steel cable connection 2 Raise carriages on both sides approximately 800mm above the ground Carriages must be on the same height from t...

Page 34: ...ghtness which could be judged by the sound emitted during lifting process Make judge and adjustment after trial running 5 Grease after being fixed It is a must g diagram of steel cable connection ately 800mm above the ground Carriages must be on the same height from the floor ocks in each post are fully engaged before attempting to route cables make the cable at both sides be with the same tightne...

Page 35: ...bolt USER S MANUAL V1 0 201510 Step8 Connect oil hoses Connect the oil hose as per the following diagram Step9 Install lifting arms A φ8 nuts B φ8 spring washer C φ8 flat washe D Motor hanging hole E M8 25 full thread hex flanges bolt A φ8 nuts B φ8 spring washer C φ8 flat washer D Motor hanging hole E M8x25 full thread hex flanges bolt Fig 8 Fig 9 Chain wheel Oil cylinder Chain wheel Connector Co...

Page 36: ...hould at least reach 80 of the tank s total volume 11 Trial running 1 Do refer to the operation instructions in advance and keep in mind that no vehicle left on the lift in the process of trial running 2 Check if mechanical locks can be well engaged or released in the running process fig 11 3 Check and ensure all the connections are in good condition 4 No vehicle on the lift during trial running F...

Page 37: ...hain drives the carriage rise The lift is raised Start Start Press UP button to raise the carriage 5cm Pull the unlocking steel cable at both sides The lift is lowered Press the unloading handle 3 4 Items to be checked after installation S N Check items YES NO 1 Are the posts vertical to the floor 2 Are the two posts paralleled 3 Is the oil hose well connected 4 Is the steel cable well connected 5...

Page 38: ...nd clear up all the obstacles 5 Drive the vehicle away USER S MANUAL V1 0 201510 4 3 Operation instructions Raise the lift 1 Make sure that you have read and understood the operation manual before operation 2 Park the vehicle between two posts 3 Adjust the lifting arms until they reach the supporting positions of the vehicle and make sure the gravity of vehicle located in the center of four liftin...

Page 39: ...is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or adjust it Carriages go down slowly after being raised The oil hose leaks Check or replace it The oil cylinder is not tightened Replace the seal The single valve leaks Clean or replace it Solenoid valve fails to work well Clean or replace it Steel cable is loose or not with same ...

Page 40: ...d and whether it leaks or not Check the connections of chain and steel cable and check the power unit Check whether expansion bolts are firmly screwed Check if arm lock works well or not 6 2 Weekly checking items Check the flexibility of moving parts Check the working conditions of safety parts Check the amount of oil left in the oil tank Oil is enough if the carriage can be raised to highest posi...

Page 41: ...B240MCF NLFREN 05012018 7 Algemeen schema 7 Schéma d ensemble 7 Overall diagram USER S MANUAL V1 0 201510 15 ANNEX Annex1 Overall diagram c o p y r i g h t e d d o c u m e n t a l l r i g h t s r e s e r v e d b y F B C ...

Page 42: ...nnex 3 Hydraulic working system Annex4 Wiring diagram 1 Drive oil cylinder 2 Assistant oil cylinder 3 Manual unloading valve 4 Throttle valve 5 Motor 6 Coupling 7 Gear pump 8 Single way valve 9 Over flow valve 10 Anti surge valve 11 Cushion valve c o p y r i g h t e d d o c u m e n t a l l r i g h t s r e s e r v e d b y F B C ...

Page 43: ...mbly 2set 2C 300 Complete carriage assembly 2set 2C 400 Complete oil cylinder 2set 2C 500 Chain 2set 2C 800 Optional Complete control box assembly 1set 2C 900 Complete lifting arm assembly 2set 2A 100 Complete column assembly 2set 2B 200 Complete top beam assembly 1set 6 Coupling 7 Gear pump 8 Single way valve 9 Over flow valve 10 Anti surge valve 11 Cushion valve c o p y r i g h t e d d o c u m e...

Page 44: ...05 Top plate 2 pcs 2B 106 Spring washer Ø 12 4 pcs 2B 107 Hex nut M12 4 pcs 2B 108 Sleeve 1 pc 2B 109 Axle sleeve 2 pcs 2B 110 Flat washer Ø 25 2pcs 2B 111 Hex nut M20 2 pcs 2B 112 Fixed axis 1 pc S NN Name Qty 2B 201 Top plate 1 pc 2B 202 Limited switch 1 pc 2B 203 Fixed base 1 1pc 2B 204 Round steel tube 1 pc 2B 205 Fixed base 2 1 pc c o p y r i g h t e d d o c u m e n t a l l r i g h t s r e s ...

Page 45: ...er lifting pad 120 30mm 4 pc 2C 203 Lifting tray 4 pc 2C 204 Swivel nut 4 pc 2C 205 Complete tray assembly 2C 201 202 203 204 4 set 2C 216 Lifting arm1 80 80 580mm 2 pc 2C 207 Cross socket head cap screw M8 12 8 pc 2C 217 Lifting arm2 100 100 575mm 2 pc 2C 209 Fender 4 pc 2C 210 Hex socket head cap screw M8 8 pc 2C 211 Semi circle block 4 pc 2C 212 Hex socket head cap screw M8 12 12 pc 2C 213 Insi...

Page 46: ... Ø 22 4 pc 2C 307 Spring 4 pc 2C 308 Teeth block 4 pc 2C 309 Elastic cylindrical pin 4 pc 2C 310 Shaft snap ring Ø 40 4 pc 2C 311 Pin shaft 4 pc 2C 312 Insurance device 1 set S NN Name Qty 2C 401 Y ring 48 6mm 2 pc 2C 402 Guided ring 44 10mm 2 pc 2C 403 Oil cylinder cover 2pc 2C 404 Oil hose connector 1pc 2C 405 Oil hose connector 2pc 2C 406 Piston 2pc 2C 407 O ring 25 4mm 2pc 2C 408 O ring 64 5 5...

Page 47: ...e 1 pc 2C 703 Plug 1 pc 2C 704 Plastic oil tank 1 pc 2C 705 Oil absorbing pipe 1 pc 2C 706 Oil back pipe 1 pc 2C 707 Lowering handle 1 pc 2C 7082C 7 00 Gear pump 1 pc 2C 709 Unloading valve 1 pc 2C 710 One way valve 1 pc 2C 711 Oil hose connector 1 pc 2C 712 Throttle valve 1 pc 2C 713 Valve seat 1 pc 2C 714 Annectent spinde 1 pc 2C 1002 Iron oil tank optional 1 pc c o p y r i g h t e d d o c u m e...

Page 48: ...1 0 201510 21 Steel cable connection drawing oil hose connection drawing S N Name Qty 2B 117 Steel cable 2 pcs S N Name Qty 2A 601 Short oil hose 1 pc 2A 602 Long oil hose 1 pc c o p y r i g h t e d d o c u m e n t a l l r i g h t s r e s e r v e d b y F B C ...

Page 49: ...n aangeduide richtlijnen met inbegrip van deze betreffende het tijdstip van de verklaring der geldende veranderingen Répond aux normes générales caractérisées plus haut y compris celles dont la date correspond aux modifications en vigueur Meets the provisions of the aforementioned directive including any amendments valid at the time of this statement Bart Vynckier Director VYNCKIER TOOLS sa Vyncki...

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