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Installation and Operating Manual 

 

Charging Converter, 

B2B Battery to Battery,

 Optimal Battery Charging During Driving: 

 

VCC 1212-30

 

Input Voltage 12 V 

Charging Capacity 12 V / 30 A

 

No.  3324

 

 
 

 

Please read the mounting instructions and the operating manual including the safety 
instructions carefully.  
Particularly observe page 15 "Safety Regulations and Appropriate Application",

 

prior to starting connection and start-up. 

 

Fully automatic Battery Charging Converter for special purpose vehicles, high-quality campers, boats. 

The charging converter (

booster

) of series "VCC" ensures optimum charging of the supply battery (BOARD battery) in the 

living area during driving.  

Four (4)

 adjustable IU1oU2 

charging programs 

for conventional 

lead-acid, gel, AGM batteries 

as 

well as advanced 

LiFePO4 

batteries ensure unattended, quick and gentle full charging from any charging state with 

subsequent trickle charging of the battery. 

The power for the charging converter is supplied by the vehicle's starter circuit (generator with STARTER battery). There is 
no intervention into the starter circuit itself. The unit acts like a powerful load at the generator. The automatic power 
control gives the required safety and ensures the vehicle's starting ability.

 

Depending on the driving condition, the voltage of modern 

EURO standard 6, 6 + plus-

vehicles with energy-saving, 

intelligent generators fluctuates considerably (12.6 V … 15.5 V). These fluctuations are handled by the charging converter to 
ensure uniform charging of the BOARD battery and protection of the 12 V loads.  

Due to the high charging currents, which are now possible, considerably shorter charging times and fully charged batteries 
are achieved, even with conventional generators and long connection cables. 

 

The efficient charging converter ensures high charging capacity, even with short driving distances. 

 

Full charging when driving longer distances. 

 

It regulates the voltage to the level, which is required for precise charging of the BOARD battery with the optimum 
charging characteristic line. 

 

The charging converter excels with its compact design, low weight (high-frequency switch mode boost and buck 
converter technology) and powerfully dimensioned power components for safe operation. 

 

The simultaneously supplied 12 V loads are protected against overvoltage and voltage fluctuations. 

 

The integrated recharging branch 12 V / 0 ... 1 A provides charging/trickle charging of the 12 V STARTER battery in case 
of extended inactivity. This recharging branch is activated automatically when the BOARD battery is being charged 
externally via a battery charger. 

 

Further Characteristics of the Unit: 

 

The 

charging voltage

 is 

free from spikes

 and is 

controlled

 in such a way, that 

overcharging

 of the batteries is 

excluded

 

Fully Automatic Operation: 

The unit is permanently connected to the batteries, and it is automatically activated when 

the generator of the vehicle is running. Battery discharge in case of an engine stop 

is avoided

 

Charging aid for deeply discharged lead batteries or switched off LiFePO4 batteries:

 Gentle preliminary charging of the 

(lead-acid, gel, AGM) battery or automatic reactivation of the LiFePO4 battery, in case of possibly switched-on loads. 

 

Parallel and Buffer Operation:

 If a load is present while charging, the battery will either continue to be charged or 

maintained via trickle charging. The charging time is automatically corrected and monitored by the unit. 

 

Unattended Charging:

 The unit protects against overload, overheating, overvoltage, short circuit, incorrect behaviour 

and reverse current from BOARD battery by controlling the output voltage/current or in extreme cases disconnecting 
the BOARD battery. 

 

Integrated Vehicle Power Supply Filter:

 Unproblematic parallel operation of charging sources (EBL, chargers, motor-

driven and petrol-driven generators, solar systems) on one battery. 

 

Charging Cable Compensation:

 Automatic compensation of voltage losses on the charging cables. 

 

Connection for

 Battery Temperature Sensor 

(Sensor 825 included in the standard delivery scope): 

 

Lead

 batteries (acid, gel, AGM): In case of 

low outside temperatures

, full charging of the weak battery is

 

improved

 

by 

automatically correcting the charging voltage based on the battery temperature, and in case of summery temperatures 

unnecessary battery gassing

 

and 

battery load

 will be avoided.

 

LiFePO4

 Batteries: Battery protection in case of high temperatures and particularly in case of low temperatures below 

0 °C.

 

 

 

Summary of Contents for VCC1212-30 Series

Page 1: ... boost and buck converter technology and powerfully dimensioned power components for safe operation The simultaneously supplied 12 V loads are protected against overvoltage and voltage fluctuations The integrated recharging branch 12 V 0 1 A provides charging trickle charging of the 12 V STARTER battery in case of extended inactivity This recharging branch is activated automatically when the BOARD...

Page 2: ...able 1 see below Reverse battery might result in serious damage of the unit c Implement the control connections at the 5 pole terminal strip for instance Terminal D 1 Connect it automatic unit control via signal vehicle D 2 Not used automatic unit control via operating voltage Further description see page 8 Unit Settings d The charging program for the BOARD battery must be set type design technolo...

Page 3: ... the VCC 1212 30 for charging trickle charging of the vehicle s STARTER battery is active Safety Instructions for All Connection Methods Observe the cross sections and lengths of the cables table 1 Insert fuses near the battery for protection of the cables Reverse battery 12 V mix up at the large power terminals must be avoided in any case This will result in serious damage of the unit ...

Page 4: ...cuit for the STARTER battery When the charging converter is installed on an older EBL design the voltage of the STARTER battery may not be displayed when the charging converter is switched off In the event that the voltage is not displayed a jumper wire must be installed between IN 12 V and EBL START In Due to the system the voltage of the STARTER battery will not be displayed correctly at the EBL...

Page 5: ...the STARTER battery do not exist For this reason the connection EBL Start In at the charging converter must be bridged with terminal IN 12 V to ensure that the voltage of the STARTER battery can be displayed by the EVS when the charging converter is switched off Due to the system the voltage of the STARTER battery will not be displayed correctly at the EVS while driving During EVS mains operation ...

Page 6: ...le and is not accessed easily disconnect the cable to the BOARD battery Note During external mains charging the recharging branch of the VCC 1212 30 for charging trickle charging of the STARTER battery from the BOARD battery is not active The cutoff relay is switched off ...

Page 7: ... with intelligent generators Euro 6 b The terminal D is connected to IN The unit starts working once the plug type connector had been inserted At least 11 7 V must be supplied to the unit ensuring the suitability for Euro 6 with intelligent generators and long cables WARNING When the engine is stopped the STARTER battery might be heavily loaded This can be remedied by means of a vehicle sided cuto...

Page 8: ...is operating mode is particularly provided for EURO standard 6 6 vehicles with energy management start stop automatics strongly varying voltage of generator STARTER battery during energy recovery etc Also required for operation in combination with electroblock EBL power supply EVS and long cables between STARTER battery and charging converter If need the control input D can also be connected to th...

Page 9: ...ues In that case it will switch automatically to the usual charging voltage rates of 20 C 25 C being recommended by the battery manufacturers LiFePO4 Batteries Installation The temperature sensor needs to have a good thermal contact to the internal battery temperature Therefore it is recommended to fasten the sensor to the minus pole of the battery because in most of the cases this is the cooler s...

Page 10: ...Acid AGM 1 Switch Position U1 14 40 V U2 13 50 V 2 6 h Universal charging program for acid lead acid batteries acc to DIN 57 510 VDE 0510 for charging and trickle charging of supply BOARD batteries Ensures short charging times high charging factor and acid mixing for open standard batteries and closed SLA low maintenance maintenance free non solid electrolyte lead acid traction lighting solar and ...

Page 11: ...ohibited The battery temperature sensor must be installed at the battery fastened to the negative pole and must be connected at the unit It serves as protection for the battery No function without temperature sensor The LEDs Batt Full and Power are flashing simultaneously If possible the battery temperature should be kept above 0 C 4 LiFePO4 14 4 V Switch Position U1 14 40 V U2 13 80 V 0 3 1 h Ada...

Page 12: ...e unit gradually increases the charging current of the BOARD battery as the STARTER battery s voltage exceeds the increase of the charging capacity threshold In case of a heavy load on the starter circuit due to many large loads and the STARTER battery s voltage drops again below the value reduction of the charging capacity such as during engine idling there will be a gradual reduction of the char...

Page 13: ... EBL Battery Lifetime and Efficiency Keep the batteries cool LiFePO4 preferably above 0 C Choose an appropriate location for installation Store only fully charged batteries and recharge them periodically Open lead acid batteries and batteries being maintenance free according to EN DIN Check the acid level periodically Recharge deeply discharged lead batteries immediately LiFePO4 Only use batteries...

Page 14: ...entation phase After that automatic switching to the following phase U1 4 During the phase U1 LED Power is on the battery voltage will be kept constant at a high level The green LED Batt Full is flashing and the additional high battery capacity will be charged The battery charging current is decreased slowly as the battery is charged The charging converter determines the 100 full charge point of t...

Page 15: ...being free from condensation Never use the unit in locations where the risk of gas or dust explosion exists Open air operation of the unit is not allowed Lay the cables in a way to avoid damage and ensure the cables are fastened securely Never lay 12 V cables and 230 V mains supply cables into the same cable conduit empty conduit Check live cables or leads periodically for insulation faults points...

Page 16: ...attery Voltage ON 13 5 V OFF 13 4 V Input TS TS for Battery Temperature Sensor BOARD Yes EBL START In Measuring Input EVS Yes Quiescent Current Standby 3 7 mA Charging Timer 3 fold Ripple Factor Voltage 30 mV rms Limit of Charging Voltage OUT BOARD Load Protection 15 00 V External Overvoltage Disconnection OUT BOARD 20 s 15 50 V Safety Protection against Short circuit Back Discharge Yes Fitting Po...

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