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Volvo 740 1991, Owner'S Manual

The Volvo 740 1991 Owner's Manual is a comprehensive guide that provides essential information on vehicle maintenance, operation, and troubleshooting. Download this manual for free from manualshive.com and equip yourself with the knowledge necessary to ensure optimal performance and longevity for your Volvo 740 1991.

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Volvo 1991 740 Model

Maintenance Operation 
thousand miles  
(thousand km) 

0.6- 
1.2  
(1.0 - 
2.0) 

5  
(8) 

10  
(16) 

15  
(24) 

20  
(32) 

25  
(40)

30  
(48)

35  
(56)

40  
(64)

45  
(72)

50  
(80)

55  
(88)

60  
(96)

MISCELLANEOUS 
MAINTENANCE 

ENGINE 

Engine coolant 

Fuel (Line) Filter 

I 

I 

R

I

I

R

PCV Nipple (Orifice)/hoses,
clean 

R 

EGR valve, clean 

I 

Battery charge 

I 

I 

I

I

I

I

BRAKES 

I 

I

I

Inspect Brakes, Replace 
components as necessary 

Change brake fluid 

I 

I 

I 

I

I

I

I

I

I

I

I

STEERING 

R

R

Tire wear (Align front end if 
needed.) 

Check power steering fluid 
level. 

I 

I 

I

I

I

I

file:///K|/ownersdocs/1991/1991_740/91740_16.htm (3 of 4)12/30/2006 8:58:03 AM

Summary of Contents for 740 1991

Page 1: ...maintenance requirements recommendations in this manual We also urge you and your passengers to wear seat belts at all times in this or any other automobile And of course please do not operate a vehicle if you may be affected by alcohol medication or any impairment that could hinder your ability to drive Your Volvo is designed to meet all applicable safety and emission standards as evidenced by th...

Page 2: ... it can be used for reference It should thus be kept in the car for ready access All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication Volvo reserves the right to make model changes at any time or to change specifications or design without notice and without incurring obligation It should be noted ...

Page 3: ... 1 6pg 1 10 3 Turn signals Cruise Control accessory pg 1 6 4 Hazard warning flashers pg 1 2 5 Instruments pg 1 7 6 Wiper washer pg 1 11 7 Air louvers pg 1 11 1 13 8 Heating and ventilation pg 1 17 1 28 9 Audio cassette tuner 10 Space for additional equipment pg 1 16 11 Ash tray pg 1 14 12 Electrically heated seats file K ownersdocs 1991 1991_740 91740_01 htm 1 of 8 12 30 2006 8 57 53 AM ...

Page 4: ...emister pg 1 9 2 8 22 Electrically operated sun roof pg 1 16 23 Cigarette lighter 24 Horn The pages in this section provide detailed descriptions of the vehicle s instruments and controls Note that vehicles may be equipped differently depending on special legal requirements etc pg 1 2 Instruments 1 Fuel gauge The total fuel tank capacity is approx 15 8 US gals 60 liters When the warning light come...

Page 5: ...er on a white background replacement instrument 7 Tachometer Displays in thousands of engine rpm Engine should not be operated in red range WARNING Allow engine to cool before adding coolant 8 Boost gauge Turbo models The boost pressure gauge is divided into sections Black section The engine acts as a normally aspirated engine Best fuel economy is achieved while driving in this range White section...

Page 6: ... Low washer fluid level If the lamp glows continuously there is only about 1 2 1 US qt remaining in the washer fluid reservoir 7 Rear fog lamp 8 Bulb failure warning lamp 9 Alternator not charging 10 Low engine oil pressure 11 High beams 12 Brake failure 13 Parking brake applied 14 Anti lock Brake System ABS see page 1 5 15 Not in use 16 5th gear overdrive engaged manual transmission models 17 4th...

Page 7: ...r is not charging However parking brake brake failure and bulb failure warning lights will be illuminated at the same time due to the design of the system Check Engine warning light If the lamp comes on or stays on after the vehicle has started the Engine Check diagnostic system has detected a fault Drive to an authorized Volvo dealer for inspection Oil pressure warning light If the light comes on...

Page 8: ...d Volvo dealer for inspection of the system pg 1 5 Warning lights Indicator lights Service reminder indicator This light will come on at 5 000 mile 8 000 km intervals It is a reminder to the driver to have the engine oil and oil filter changed The light will stay on 2 minutes after the start until reset by the servicing dealer Anti lock Brake System ABS The Anti lock Braking System ABS is designed...

Page 9: ...s on Obviously there will be times when you need to shift later than the light would indicate for example when climbing hills or trailer towing Using the light regularly however should result in a mileage improvement of six percent or more depending on how you normally drive Supplemental Restraint System SRS If the light comes on or stays on after the vehicle has started the SRS diagnostic system ...

Page 10: ...f the brake lights when the brake pedal is depressed Check the fuse and bulb See sections titled Replacing bulbs and Fuses Should the warning light come on after a defective outside bulb has been replaced the corresponding bulb on the other side of the car should also be replaced Contents Top of Page file K ownersdocs 1991 1991_740 91740_01 htm 8 of 8 12 30 2006 8 57 53 AM ...

Page 11: ... the engine is started The high beams can only be switched on if the headlight switch is in position Turn signals 1 Lane change position In maneuvers such as lane changing the driver can flash the turn signals by moving the turn signal lever to the first stop and holding it there The lever will return to the neutral position when released 2 Signal lever engaged for normal turns Note Defective turn...

Page 12: ...ld be used to indicate that the vehicle has become a traffic hazard NOTE Regulations regarding the use of the hazard warning flasher may vary from state to state pg 1 7 Wiper washer Starting switch file K ownersdocs 1991 1991_740 91740_02 htm 2 of 7 12 30 2006 8 57 54 AM ...

Page 13: ...ng wheel lock might be under tension when the car is parked Turn the steering wheel slightly to free the ignition key In order to reduce car theft make sure the steering wheel lock is engaged before leaving the car A chime will sound if the starting key is left in the ignition lock and the front door on the driver s side is opened 0 Locked position remove the key to lock the steering wheel I Inter...

Page 14: ...brighter than the normal tail lights and should be used only when the atmospheric conditions such as fog rain snow smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500 ft 150 meters The headlights must be switched on Note that the local regulations governing the use of these lights may vary Rheostat instrument panel lighting file K ownersdocs 1991 1991_740 91...

Page 15: ...h to avoid antenna damage pg 1 9 Rear window demister Sun roof Tailgate window wiper washer Rear window demister To operate depress the switch The indicator lamp in the switch will come on The system switches off automatically after 10 15 minutes on certain models Electrically operated sun roof Optional To open the sun roof as a sliding roof depress the top portion of the rocker switch To raise th...

Page 16: ...ore stopping The electrical circuit is protected by fuse 12 located in the central electrical unit See the section entitled Fuses page 6 12 6 14 pg 1 10 Cruise control Cruise control accessory on certain models The cruise control switches are located on the turn signal switch lever To engage and set desired speed Set switch 1 to ON Accelerate to desired cruise speed NOTE The cruise control cannot ...

Page 17: ... may vary slightly from the set cruise control speed If ground speed falls below 70 of set speed or if the wheels spin the cruise control will disengage automatically Acceleration Momentary acceleration such as for passing does not interrupt cruise control operation The previously selected speed will be maintained without having to set switch to RESUME To disengage the cruise control system set sw...

Page 18: ...arm or cool cold air is distributed to the different parts of the passenger compartment If your car is equipped with air conditioning system contains a CFC 12 a type of Freon CFC 12 is a gas which affects the ozone layer of the earth s atmosphere Let your Volvo dealer check your air conditioning system regularly for leakage file K ownersdocs 1991 1991_740 91740_03 htm 1 of 5 12 30 2006 8 57 54 AM ...

Page 19: ...as they are open independently of the position of the air distribution control Close the dash air louvers to obtain maximum air flow to floor or windshield pg 1 12 Heating and ventilation cont MCC Manual Climate Control panel Fan 0 off 5 max speed Function selector Set desired function Temperature dial Set desired temperature file K ownersdocs 1991 1991_740 91740_03 htm 2 of 5 12 30 2006 8 57 54 A...

Page 20: ...ged when this button is depressed The light is on when the air conditioning system is disengaged Function selector Air through panel vents Defrost Air to windshield and side windows Air to floor windshield and side windows Air through floor vents Air through floor and panel vents pg 1 13 Heating and ventilation cont Maximum heating file K ownersdocs 1991 1991_740 91740_03 htm 3 of 5 12 30 2006 8 5...

Page 21: ...this position if the outside air is contaminated with exhaust gases smoke etc or to heat cool the car quickly In this position very little air is drawn into the passenger compartment from the outside Do not leave the system in this mode for more than 10 15 minutes since the air inside the car will become stale The temperature can be controlled with the temperature dial Remember If the panel vents ...

Page 22: ...Volvo 1991 740 Model The air conditioning system will function best if it is used regularly Contents Top of Page file K ownersdocs 1991 1991_740 91740_03 htm 5 of 5 12 30 2006 8 57 54 AM ...

Page 23: ... to disengage the seat heating manually when the seat is not occupied Extra heating certain models Switched on and off as required When switched on the seats are automatically heated and when the optimal temperature is reached the heating automatically switches off The passenger seat will only be heated when it is occupied pg 1 15 Electrically operated windows file K ownersdocs 1991 1991_740 91740...

Page 24: ...tarting ignition switches must be ON position II for the electrically operated windows to function The window is lowered if the rear part of the switch is pressed and raised if the front part of the switch is pressed WARNING Remove the starting ignition key when children are left unattended in the vehicle file K ownersdocs 1991 1991_740 91740_04 htm 2 of 6 12 30 2006 8 57 55 AM ...

Page 25: ...90 in relation to the other switches The rear door windows can be raised or lowered with the respective door switch as well as the switch on the driver s door The rear door windows cannot be raised or lowered with the respective door switch but instead only with the corresponding switch on the driver s door pg 1 16 Parking brake Cigarette lighter Ash trays file K ownersdocs 1991 1991_740 91740_04 ...

Page 26: ...ied to the rear wheels In order to obtain the best possible performance of the parking brake see section titled Brake System WARNING Always use the parking brake hand brake when parking On hills also turn the front wheels toward the curb file K ownersdocs 1991 1991_740 91740_04 htm 4 of 6 12 30 2006 8 57 55 AM ...

Page 27: ...knob fully When the knob automatically releases the cigarette lighter is ready for use The starting ignition switch must be switched on position I or II for the cigarette lighter to function file K ownersdocs 1991 1991_740 91740_04 htm 5 of 6 12 30 2006 8 57 55 AM ...

Page 28: ...Volvo 1991 740 Model Ash trays To remove the ash trays depress the center spring and remove Contents Top of Page file K ownersdocs 1991 1991_740 91740_04 htm 6 of 6 12 30 2006 8 57 55 AM ...

Page 29: ...ront rear pull turn 2 Bass control 3 Treble control 4 Waveband selector 5 Frequency tuning up down 6 Autostore 7 Display 8 Preset buttons 9 DOLBY selector 10 Chrome metal selector 11 Lockable fast winding left right Tape direction selector press both buttons 12 Cassette slot 13 Cassette eject pg 1 18 Anti theft code file K ownersdocs 1991 1991_740 91740_05 htm 1 of 19 12 30 2006 8 57 55 AM ...

Page 30: ...he set Ask your dealer for the correct code Using the code After installation or when the set has been disconnected from power the set displays codE when it is switched on Enter the 4 digit code using the preset buttons If the correct code is entered codE is no longer displayed and the set is ready to use Incorrect code file K ownersdocs 1991 1991_740 91740_05 htm 2 of 19 12 30 2006 8 57 55 AM ...

Page 31: ...successful coding attempts the set locks for 2 hours The unit must be connected and turned on during this time Enter the code again once this time has elapsed pg 1 19 Radio On off switch and volume control Turn the button clockwise to switch on and to increase volume file K ownersdocs 1991 1991_740 91740_05 htm 3 of 19 12 30 2006 8 57 55 AM ...

Page 32: ...ressing the button The frequency and waveband is shown on the display NOTE There are two FM wavebands and one AM waveband This makes it possible to store more FM stations in the memory Manual tuning file K ownersdocs 1991 1991_740 91740_05 htm 4 of 19 12 30 2006 8 57 55 AM ...

Page 33: ...a maximum of eight strong stations on the selected waveband are automatically stored in the autostore memory The lowest frequency among these is transmitted If there are no audible stations is displayed 2 Press the AS button once again if you wish to listen to another memorized autostored station For each press a new station is set Change between stations in the autostore memory by pressing the tu...

Page 34: ...ect a pre programmed radio frequency depress the preset button The preset button number and frequency will be displayed Preset programming 1 Tune in to desired frequency file K ownersdocs 1991 1991_740 91740_05 htm 6 of 19 12 30 2006 8 57 55 AM ...

Page 35: ...button depressed until the audio comes on approx 2 sec 3 The frequency is now stored on this preset button pg 1 21 Radio cont Display The display shows the selected waveband preset number frequency and ST stereo file K ownersdocs 1991 1991_740 91740_05 htm 7 of 19 12 30 2006 8 57 55 AM ...

Page 36: ...urn it to the left or right to adjust left right speaker balance Fader control Pull out the knob and turn it to the left or right to adjust front rear speaker balance pg 1 22 Radio cont file K ownersdocs 1991 1991_740 91740_05 htm 8 of 19 12 30 2006 8 57 55 AM ...

Page 37: ...utton and turning it to the left or right Depress the button after adjustment Treble control Adjust the treble by pulling out the button and turning it to the left or right Depress the button after file K ownersdocs 1991 1991_740 91740_05 htm 9 of 19 12 30 2006 8 57 55 AM ...

Page 38: ...to place The cassette will start to play automatically The arrows show the tape direction When one side of the tape has been played the unit will automatically play the other side auto reverse If the unit is switched off while playing a cassette the cassette will remain in position The drive rolls will be disconnected in order to avoid tape tangle pinch off file K ownersdocs 1991 1991_740 91740_05...

Page 39: ...ther side of the tape The arrows in the display indicate the direction of the tape Fast winding Press either of these buttons see arrows for direction for fast winding Depress fully to lock the button file K ownersdocs 1991 1991_740 91740_05 htm 11 of 19 12 30 2006 8 57 55 AM ...

Page 40: ...g 1 24 Cassette deck cont Chrome metal tape selector Depress the CR selector before playing a chrome or metal tape CR will be displayed This function should not be engaged for standard tapes file K ownersdocs 1991 1991_740 91740_05 htm 12 of 19 12 30 2006 8 57 55 AM ...

Page 41: ...re recorded tape DOLBY will be displayed This function should not be engaged for non DOLBY tapes Cassette eject If the button is pressed the tape will stop and the cassette will be ejected The radio will be automatically engaged pg 1 25 General information file K ownersdocs 1991 1991_740 91740_05 htm 13 of 19 12 30 2006 8 57 55 AM ...

Page 42: ...llow the earth s surface and reflect against the atmosphere This gives them a wide range Weak reception fading Because of the limited range of the U FM senders and the fact that these waves are very reflective this problem usually occurs with U FM reception If the sender is blocked by buildings or mountains file K ownersdocs 1991 1991_740 91740_05 htm 14 of 19 12 30 2006 8 57 55 AM ...

Page 43: ...use these waves are very reflective static can result This static is the result of the reflected signal and the direct signal reaching your antenna at slightly different times causing a cancellation of all signals This problem occurs largely in built up areas pg 1 26 Cross modulation U FM reasons for distortion M L AM reasons for distortion file K ownersdocs 1991 1991_740 91740_05 htm 15 of 19 12 ...

Page 44: ...th stations may be received simultaneously U FM reasons for distortion U FM is affected by the electrical systems of nearby vehicles especially those without suppression The distortion increases if the station is weak or poorly set file K ownersdocs 1991 1991_740 91740_05 htm 16 of 19 12 30 2006 8 57 55 AM ...

Page 45: ...us The signal strength needs to be stronger for good stereo reception and this limits the effective range of the sender We hope that this information proves to be useful and provides you with a better understanding of the problems related to car radio reception Reception conditions are not always optimum and this is of course beyond our control However we have endeavored to make the Volvo Audio Sy...

Page 46: ...our fingers Tapes should not be exposed to direct sunlight or extreme temperatures Keep tapes away from oil grease and other contaminants For optimal tape deck performance Volvo does not recommend the use of C 120 tapes Take up slack using a pen or pencil before inserting cassette in cassette slot Cleaning cassette We recommend the use of Volvo Cleaning Cassette available as a genuine Volvo access...

Page 47: ...8 FM U 87 9 107 9 MHz AM M 530 1700 kHz Sensitivity U FM 1 5µV M AM 6 5 µV L 35µV Cassette deck 4 track 2 channel stereo DOLBY and CrO2 selector Tape speed 4 76 cm sec Pinch off Contents Top of Page file K ownersdocs 1991 1991_740 91740_05 htm 19 of 19 12 30 2006 8 57 55 AM ...

Page 48: ... wagons pg 2 6 Front seats pg 2 7 Rear view side view mirrors pg 2 8 Interior light sun roof pg 2 9 Passenger compartment storage spaces pg 2 10 Trunk long load storage pg 2 11 Folding rear seat wagon pg 2 12 Removing seat cushions Securing cargo wagon pg 2 13 Concealed storage bins pg 2 14 Cargo space lighting spare tire jack wagon pg 2 15 Hood pg 2 2 Keys file K ownersdocs 1991 1991_740 91740_06...

Page 49: ...ate tag supplied with the keys This tag should be separated from the key ring and kept in a safe place The back of the tag is coated with adhesive tape In the event of the original keys are lost duplicates may be ordered from your Volvo dealer The central locking system is described in detail in section Doors and locks file K ownersdocs 1991 1991_740 91740_06 htm 2 of 8 12 30 2006 8 57 56 AM ...

Page 50: ...nlock the car by using the lock button on the inside of the driver s door push pull to lock unlock all the doors Check the action of the buttons on the other doors to verify their correct function lock unlock The driver s door can be locked only by using the key when outside the vehicle WARNING The lock buttons should not be in the down position during driving In case of an accident this may hinde...

Page 51: ...ockwise When the door is closed the switch will return to its normal position pg 2 4 Child safety locks Trunk lid sedan Child safety locks The buttons are located on the rear door jambs A The door lock functions normally B The door cannot be opened from the inside Normal operation from outside WARNING Remember in the event of an accident the rear seat passengers cannot open the doors from the insi...

Page 52: ...runk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown below Withdraw key in horizontal position The trunk is now always locked This option can be used if for example you lend your car to somebody If you give only the service key to the driver it will not be possible to open the trunk To reconnect the lock to the central locking system Withd...

Page 53: ...turn the key counter clockwise and allow it to spring back NOTE If the vehicle has a central locking system the tailgate will be unlocked and locked at the same time as the driver s door The tailgate is opened by pressing up the catch on the handle file K ownersdocs 1991 1991_740 91740_06 htm 6 of 8 12 30 2006 8 57 56 AM ...

Page 54: ...ot drive with trunk lid or tailgate open Poisonous exhaust gases may enter via the open trunk lid or tailgate If the trunk lid tailgate must be kept open for any reason proceed as follows Close the windows Set the ventilation system control to and fan control to its highest setting file K ownersdocs 1991 1991_740 91740_06 htm 7 of 8 12 30 2006 8 57 56 AM ...

Page 55: ...ed to the side of the lock A the tailgate functions normally B the tailgate cannot be opened from the inside WARNING Remember in the event of an accident the rear seat passengers cannot open the doors from inside with the levers in position B Contents Top of Page file K ownersdocs 1991 1991_740 91740_06 htm 8 of 8 12 30 2006 8 57 56 AM ...

Page 56: ...he passenger s seat can each be adjusted to two positions Suitable tools must be used to carry out the adjustments Fore aft seat adjustment Pull control upward then slide seat forward or rearward to desired position Make sure that the seat is properly secured when you release the control WARNING Do not adjust the seat while driving The seat should be adjusted so that the brake pedal can be depress...

Page 57: ...ifted to allow seat back to move forward or rearward pg 2 7 Rear side view mirrors Rear view mirror A Normal position B Night position reduces glare from following headlights CAUTION Never use ice scrapers made of metal as they can easily scratch the mirror surface Side view mirrors file K ownersdocs 1991 1991_740 91740_07 htm 2 of 8 12 30 2006 8 57 57 AM ...

Page 58: ...de view mirror are closer than they appear to be Switch for electrically operated mirrors Electrically operated side view mirrors Optional The control switches are located in the driver s door armrest A Adjustment sideways B Adjustment up down pg 2 8 Interior light sun roof file K ownersdocs 1991 1991_740 91740_07 htm 3 of 8 12 30 2006 8 57 57 AM ...

Page 59: ...n roof Sun roof Optional The sun roof can be used in two ways as a conventional sliding roof or the rear edge can be raised or lowered to provide various ventilation positions 1 Depress the button prior to cranking 2 Counter clockwise sliding roof 3 Clockwise ventilation positions file K ownersdocs 1991 1991_740 91740_07 htm 4 of 8 12 30 2006 8 57 57 AM ...

Page 60: ...liding roof depress the top portion of the rocker switch To raise the rear edge of the sun roof depress the bottom portion of the switch To close the sun roof depress the side of the rocker switch opposite the side used to open the sun roof pg 2 9 Passenger compartment Storage spaces file K ownersdocs 1991 1991_740 91740_07 htm 5 of 8 12 30 2006 8 57 57 AM ...

Page 61: ... on the rear window shelf can obscure vision and may become dangerous projectiles in the event of a sudden stop or an accident pg 2 10 Trunk Long load storage sedan file K ownersdocs 1991 1991_740 91740_07 htm 6 of 8 12 30 2006 8 57 57 AM ...

Page 62: ...etc WARNING Cover sharp edges on load to help prevent injury to occupants Secure load to help prevent shifting during sudden stops by wrapping seat belt around armrest as shown Please note that the flap in the rear seat is only intended for light loads such as skis wood etc Max length of load 6 1 2 ft 2 m Max weight of load 33 lbs 15 kg file K ownersdocs 1991 1991_740 91740_07 htm 7 of 8 12 30 200...

Page 63: ...Volvo 1991 740 Model WARNING Always turn engine off and apply parking br file K ownersdocs 1991 1991_740 91740_07 htm 8 of 8 12 30 2006 8 57 57 AM ...

Page 64: ...operly restrained using an infant car or booster seat determined by age weight and height Fact In every state and province some type of child restraint legislation has been passed Additionally most states and provinces have already made it mandatory for occupants of a car to use seat belts So urging you to buckle up is not just our recommendation legislation in your state or province may mandate s...

Page 65: ...tacle buckle for rear seats until a distinct snapping sound is heard The seat belt retractor is normally unlocked and you can move freely provided that the shoulder belt is not pulled out too far The retractor will lock up as follows if the belt is pulled out rapidly during braking and acceleration if the vehicle is leaning excessively when driving in turns In order for the seat belt to provide ma...

Page 66: ...elt back into the retractor slot WARNING Any device used to induce slack into the shoulder belt portion of the three point belt system will have a detrimental effect on the amount of protection available to you in the event of a collision pg 3 3 Seat belts file K ownersdocs 1991 1991_740 91740_08 htm 3 of 10 12 30 2006 8 57 57 AM ...

Page 67: ...ance Check periodically that the anchor bolts are secure and that the belts are in good condition Use water and a mild detergent for cleaning Check seat belt mechanism function as follows Attach the seat belt Pull rapidly on the strap WARNING Check other traffic before performing the following check Brake firmly from approximately 30 mph 50 km h or turn in a tight circle while pulling on the belt ...

Page 68: ...NING Never use a seat belt for more than one occupant Never wear the shoulder portion of the belt under the arm behind the back or otherwise out of position Such use could cause injury in event of accident As the seat belts lose much of their strength when exposed to violent stretching they should be replaced after any collision even though they may appear to be undamaged Never repair the belt on ...

Page 69: ...eel pad and the knee bolster beneath the steering column The airbag is folded and located in the center of the steering wheel It is released only during certain frontal or front angular collisions depending upon the crash severity angle speed and object impacted WARNING As its name implies SRS is designed to be a SUPPLEMENT to not a replacement for the three point belt system The airbag is designe...

Page 70: ...shioning The entire process including inflation and deflation of the airbags takes approximately two tenths of a second WARNING When installing any optional equipment make sure that the SRS system is not damaged Do not attempt to service any component of the SRS yourself Attempting to do so may result in serious personal injury If a problem arises take your car to the nearest authorized Volvo Deal...

Page 71: ...are driving drive the car to the nearest authorized Volvo Dealer for inspection as soon as possible ATTENTION SRS VEHICLE THIS CAR IS EQUIPPED WITH A SUPPLEMENTAL RESTRAINT SYSTEM TO PROVIDE CONTINUED RELIABILITY CERTAIN ELEMENTS OF THE SUPPLEMENTAL RESTRAINT SYSTEM SHALL BE SERVICED OR REPLACED BY 2000 SEE OWNERS MANUAL FOR FURTHER INFORMATION VOLVO This decal can be found on the left hand door p...

Page 72: ... be crushed between the vehicle s interior and an unrestrained person The child could also be injured by striking the interior or by being ejected from the vehicle during a sudden maneuver or impact The same can also happen if the infant or child rides unrestrained on the seat Other occupants should also be properly restrained to help reduce the chance of injuries or increasing the injury of a chi...

Page 73: ...e the device properly and safely in this vehicle A misused child restraint system can result in increased injuries for both the infant or child and other occupants in the vehicle If your child restraint requires a top tether strap consult your authorized Volvo dealer for top tether anchorage and installation information file K ownersdocs 1991 1991_740 91740_08 htm 10 of 10 12 30 2006 8 57 57 AM ...

Page 74: ...ngine pg 4 6 Transmission pg 4 10 Points to remember pg 4 12 Emergency towing pg 4 13 Vehicle Towing Information pg 4 14 Jump starting pg 4 15 Winter driving pg 4 16 Towing a trailer pg 4 17 Brakes pg 4 18 Before a long distance trip pg 4 19 Vehicle storage pg 4 20 Catalytic converter A new car should be broken in Refrain from utilizing your car s full driving potential during the first 1 200 mile...

Page 75: ...d 50 80 60 100 fourth 70 110 80 130 overdrive 80 130 90 150 These are the maximum speeds recommended by the factory Note that legislation in different countries and states can stipulate maximum speeds other than those given here pg 4 2 Fuel requirements Refueling Unleaded Fuel Each Volvo has a three way catalytic converter and must use only unleaded gasoline U S and Canadian file K ownersdocs 1991...

Page 76: ...inimum octane requirement is AKI 87 RON 91 Gasoline Containing Alcohol and Ethers Oxygenated fuels Some fuel suppliers sell gasoline containing oxygenates which are usually alcohols or ethers In some areas state or local laws require that the service pump be marked indicating use of alcohol or ethers However there are areas in which the pumps are unmarked If you are not sure whether there is alcoh...

Page 77: ...e covered under the New Vehicle Limited Warranty pg 4 3 Driving economy Carbon deposits Economical driving does not necessarily mean driving slowly Better driving economy may be obtained by thinking ahead avoiding rapid starts and stops and adjusting the speed of your vehicle to immediate traffic conditions Observe the following rules Bring the engine to normal operating temperature as soon as pos...

Page 78: ... keeping injectors and intake valves clean Consistent use of deposit control gasolines will help ensure good driveability and fuel economy If you are not sure whether the gasoline contains deposit control additives check with the service station operator Note Do not add additives yourself to the gasoline unless you are recommended to do so by an authorized Volvo dealer pg 4 4 Starting the engine T...

Page 79: ... inside a garage to ensure adequate ventilation The exhaust gases contain carbon monoxide which is invisible and odorless but very poisonous Automatic transmission The gear selector is locked in the P position To release the gear selector the ignition must be switched on ignition key in position II and the brake pedal depressed Engine warm up initial driving procedure Experience shows that engines...

Page 80: ... 6 Release the brakes and accelerate To stop the car release the accelerator pedal and apply the brakes Selecting position N when standing still with engine running for prolonged periods of time i e in stop and go traffic will avoid overheating transmission fluid The following Special Tips apply to cars with automatic transmission For steep hills and when driving for prolonged periods at low speed...

Page 81: ... car unattended with engine running pg 4 6 Automatic transmission cont Gear selector positions P park R reverse N neutral D drive 2 intermediate 1 low P Park Use this position when starting the engine or parking the vehicle Never use P while car is in motion file K ownersdocs 1991 1991_740 91740_09 htm 8 of 14 12 30 2006 8 57 58 AM ...

Page 82: ...e is moving forward N Neutral Neutral position no gear is engaged Use parking brake The car can also be started in this position Driving gears D Drive D is the normal driving position Upshifts and downshifts of the forward gears occur automatically and are governed by accelerator pedal position and vehicle speed Lock up certain models With the gear selector in position D Drive the lockup device di...

Page 83: ...50 km h No upshift can occur once 1 is engaged Use position 1 to select low gear when no upshift is desired for instance when entering and descending steep grades Shift gate The gear selector can be moved freely between D and 2 Selections of other positions are obtained by depressing the selector knob prior to moving the selector Slightly depressing the selector knob allows selection of positions ...

Page 84: ...r of the selector level the 4th gear can be disengaged thus providing a three speed transmission As a reminder the é light on the dashboard glows By pressing in the button again the transmission reverts to four speed operation and the é light shuts off Disengage the 4th gear when towing a trailer driving in mountainous regions Since using the 4th gear improves fuel economy it should be used as oft...

Page 85: ...limits Kick down Automatic shift to a lower gear kick down is achieved by depressing the accelerator pedal fully and briskly An up shift will be achieved when approaching the top speed for a particular gear or by releasing the accelerator pedal slightly Kick down can be used for maximum acceleration or when passing at highway speeds below a certain limit NOTE The kickdown feature should not be use...

Page 86: ...ge disengage overdrive The overdrive is automatically disengaged when downshifting from 4th gear but you should always disengage the overdrive manually before downshifting To improve mileage it is recommended to use the overdrive as much as possible at speeds above 45 mph 70 km h The green control light 5 on the dashboard lights when the overdrive is engaged See Shift indicator light section for m...

Page 87: ...verse Reverse gear The detent collar on the gear lever must be lifted prior to engaging reverse gear This prevents unintentional selection of the gear Contents Top of Page file K ownersdocs 1991 1991_740 91740_09 htm 14 of 14 12 30 2006 8 57 58 AM ...

Page 88: ...ording to the vehicle load See Tire pressure section Loads should be distributed so that capacity weight or maximum permissible axle loads are not exceeded WARNING It is recommended that tire of the same make and dimensions be used on all four wheels Do not use bias ply tires as this will adversely alter vehicle handling characteristics WARNING An extra non Volvo mat on the driver s floor can caus...

Page 89: ... rails Max roof load is 70 lbs 30 kg for permanent rack mounted directly on roof pg 4 11 Points to remember cont Cooling system The risk for overheating is greatest especially in hot weather when towing a trailer up steep inclines for prolonged periods at wide open throttle and low engine rpm idling for prolonged periods while the air conditioning is in operation stopping the engine suddenly after...

Page 90: ...ries are used for starting they must be properly connected to minimize the risk of the diode being damaged For correct connection see Jump starting section Never disconnect the battery circuit for example to replace the battery while the engine is running as this will immediately ruin the generator Always make sure that all the battery connections are properly tightened If any electrical welding w...

Page 91: ...ocal authorities before attempting this type of towing as vehicles being towed are subject to regulations regarding maximum towing speed length and type of towing device lighting etc Remember that power brake and power steering assists will not be available when engine is inoperative Brake pedal pressure required is 3 4 times above normal and greater steering effort must be exerted Automatic trans...

Page 92: ...ing another vehicle out of a ditch or any similar purpose involving severe strain pg 4 13 Vehicle towing information Only use wheel lift or flat bed equipment CAUTION Sling type equipment applied at the front will damage radiator and air conditioning lines It is equally important not to use slingtype equipment at the rear or apply lifting equipment inside the rear wheels serious damage to the rear...

Page 93: ...Note the position of the battery terminals and using jumper cables First connect booster battery positive terminal 1 to car battery positive terminal 2 Then connect booster battery negative terminal 3 to a stationary solid metal part on the engine at a point away from the battery 4 Do not connect booster cable to any part of fuel system or any moving parts Avoid touching hot manifolds file K owner...

Page 94: ...eep the fuel tank well filled this prevents the formation of condensation in the tank In addition in extremely cold weather conditions it is worthwhile to add fuel line de icer before refueling Use the correct grade of engine oil to avoid difficulties when starting See section Engine oil The load placed on the battery is greater during the winter since the heater windshield wipers lighting etc are...

Page 95: ... power to the wheel with best traction It also functions when the transmission is in reverse pg 4 16 Towing a trailer When preparing for trailer hauling observe the following Use a trailer hitch which meets Federal Safety Standards for rear end collisions FMVSS 301 75 For trailer weights exceeding 2000 lbs 908 kg use only a trailer hitch offered as a Genuine Volvo Accessory Since the automatic tra...

Page 96: ...00 1 500 kgs a top speed of 50 mph 80 km h should never be exceeded Engine and transmission are subject to increased loads Therefore engine coolant temperature should be closely watched when driving in hot climates or hilly terrain Use lower gear and turn off air conditioner if temperature gauge pointer enters the red range Disengage the overdrive on models with automatic transmission Avoid overlo...

Page 97: ...ter to collect on the brake discs and pads This will cause a delay in braking effect when the pedal is depressed To avoid such a delay when the brakes are needed depress the pedal occasionally when driving through rain slush etc This will remove the water from the brakes Check that brake application feels normal This should also be done after washing or starting in very damp weather Severe strain ...

Page 98: ...thout the engine running the brake pedal pressure required to stop the car is increased by 3 4 times The brake pedal feels stiff and hard pg 4 18 Long distance trip Before a long distance trip It is always worthwhile to have your car checked at a Volvo dealer before driving long distances Your dealer will also be able to supply you with bulbs fuses spark plugs and wiper blades for your use in the ...

Page 99: ...your car for a long time e g because of a long holiday winter etc Fill fuel tank to prevent water from condensing inside the tank Wash the car carefully and wax it to protect the paint don t forget the chromed parts The vehicle should be left in a dry well ventilated garage Do not apply the hand brake Block the wheels instead Disconnect the battery s negative cable Lift the wiper arms away from th...

Page 100: ...on to the engine or the vehicle may be illegal and can cause three way catalytic converter or exhaust system overheating This includes Altering fuel injection settings or components Adjusting distributor ignition timing beyond specified limits Altering emission system components or location or removing components Repeated use of leaded fuel Do not park your car over combustible materials such as g...

Page 101: ...instrument panel and inside fuel tank filler door will remind owners and filling station attendants of this requirement Important It is unlawful to dispense leaded fuel into any vehicle labeled unleaded gasoline only Contents Top of Page file K ownersdocs 1991 1991_740 91740_10 htm 14 of 14 12 30 2006 8 58 00 AM ...

Page 102: ...0 Turbo In other words the width of the wheel rim is 6 inches and its diameter 15 inches The tire designation is coded as follows 185 or 195 tire width in mm 60 or 65 tire profile This is the relationship in percent between the section height and the width of the tire R radial tires 15 suitable intended rim size The tires have good road holding characteristics and offer good handling on dry and we...

Page 103: ...cing worn tires it is recommended that the tire be identical in type radial and size as the one being replaced Using a tire of the same make manufacturer will prevent alteration of the driving characteristics of the vehicle To improve tire economy Maintain correct tire pressure Drive smoothly avoid fast starts hard braking and tire screeching Tire wear increases with speed Do not change wheel loca...

Page 104: ...tires The car tires should have the same rotational direction throughout their entire lifetime In other words if you wish to rotate the wheels make sure that the same wheels are always on the same side of the car Tire chains can only be used on the rear wheels if the chains do not project too far from the tire and chafe against the brake caliper or other components Strap on emergency chains must n...

Page 105: ...e tire information label located on the rear facing side on the right front door This label lists both the tire and vehicle design limits Do not load your car beyond the load limits indicated NOTE This label is a sample See label on your car for correct data file K ownersdocs 1991 1991_740 91740_11 htm 4 of 5 12 30 2006 8 58 00 AM ...

Page 106: ...Volvo 1991 740 Model Contents Top of Page file K ownersdocs 1991 1991_740 91740_11 htm 5 of 5 12 30 2006 8 58 00 AM ...

Page 107: ...y that something might go wrong and prevent you from driving such as a punctured tire blown fuse or bulb pg 6 2 Special spare tire pg 6 3 Changing a wheel pg 6 5 Replacing bulbs pg 6 12 Replacing fuses pg 6 15 Replacing wiper blades pg 6 16 Troubleshooting Service diagnosis pg 6 2 Spare tire Wheel changing file K ownersdocs 1991 1991_740 91740_12 htm 1 of 5 12 30 2006 8 58 00 AM ...

Page 108: ...e in use Do not therefore exceed 50 mph 80 km h Special Spare The spare tire of your car is what is called a Special Spare This is embossed on the tire See illustration Recommended tire pressures see decal should be maintained irrespective of which position on the car the Special Spare tire is used on In the event of damage to this tire a new one can be purchased from your Volvo dealer pg 6 3 Whee...

Page 109: ...gons Before using the jack make sure the car is standing on firm level ground Apply the parking brake On models with automatic transmission place the transmission selector lever in position P On models with manual transmission place the gear shift lever in 1st gear or reverse Block the wheels standing on the file K ownersdocs 1991 1991_740 91740_12 htm 3 of 5 12 30 2006 8 58 00 AM ...

Page 110: ... its original position as when changing over to winter tires wheels When reinstalling the wheel cap allow a gap of approximately 1 5 5 mm between the cap and the rim to help prevent imbalance pg 6 4 Wheel changing cont There is a jack attachment adjacent to each wheel location Hang the jack from the attachment alt 1 or position the jack on the bar in the jack attachment alt 2 as shown in the illus...

Page 111: ...s standing on the ground Use rigid wooden blocks or large stones The jack should be kept well greased Installing the wheel Clean the contact surfaces on the wheel and hub Lift the wheel and place it on the hub Make sure that you align the wheel with the guide stud on the wheel hub prior to installation Install the wheel nuts crosswise and tighten lightly The bevelled side of the nuts should face t...

Page 112: ...r this is that grease oil or any other impurities can be carbonized onto the bulb and damage the reflector Use bulbs of correct type and voltage Failure to do so could cause the bulb failure warning light to activate Access to the bulbs is obtained from the engine compartment Switch off the lights and ignition key Note It may be necessary to remove the washer fluid reservoir fill tube in order to ...

Page 113: ...wer US Bulb No Headlamp 45 65 9004 Turn signal side indicator 1 To remove turn the lamp holder 1 4 turn counter clockwise 2 Press the bulb in and turn it 1 4 turn counter clockwise 3 Replace the bulb and reinstall the unit in the reverse order Power CP W Socket US Bulb No 24 2 2 21 5 BAY 15d 1157 NA pg 6 7 Replacing bulbs Sedans file K ownersdocs 1991 1991_740 91740_13 htm 2 of 11 12 30 2006 8 58 ...

Page 114: ...er turn it slightly counterclockwise and remove it 4 Install a new bulb Install bulb holder in tail lamp 5 Turn bulb holder clockwise except side marker bulb holder Check that bulb lights Replace tail lamp inside cover Bulbs Power Socket US Bulb No CP W 1 4 Tail light 4 5 BA 15s 67 5 Back up light 32 21 BA 15s 1156 3 Brake light 32 21 BA 15s 1156 2 Rear turn signal 32 21 BA 15s 1156 6 Rear foglamp...

Page 115: ...ing tail light bulbs wagon models To avoid confusion replace the bulbs one at a time Turn off the lights Remove the cover with a screw driver Rotate the bulb holder about 1 2 1 cm counterclockwise and remove the holder from the tail light cluster Gently press the bulb into the holder then rotate the bulb counterclockwise in order to release it Install a new bulb in the holder and replace the bulb ...

Page 116: ...acing bulbs Trunk light sedan models Courtesy light wagon models Depress the catch with a screwdriver and remove the light assembly Lift it out to remove Replace the bulb Bulb Power Socket Trunk light 10W SV8 5 file K ownersdocs 1991 1991_740 91740_13 htm 5 of 11 12 30 2006 8 58 01 AM ...

Page 117: ...ly until it releases Turn the bulb holder 1 4 turn counter clockwise Replace the bulb and check that the new bulb lights Press the lamp housing toward the outer edges right and left and push until it snaps into place Bulbs Power Socket License plate light 5W W2 1 x 9 5d pg 6 10 Replacing bulbs cont file K ownersdocs 1991 1991_740 91740_13 htm 6 of 11 12 30 2006 8 58 01 AM ...

Page 118: ...ove the screws with a screwdriver Remove lamp housing Depress the bulb and rotate it counter clockwise Remove the bulb Install a new bulb and re install light housing Bulb Power Socket License plate light 4W Ba 9s file K ownersdocs 1991 1991_740 91740_13 htm 7 of 11 12 30 2006 8 58 01 AM ...

Page 119: ...l brake lights To remove Turn off ignition Depress catch with a screwdriver Grasp the cover and pull it towards you Bulb Power Socket High level brake light 21W 32cp Ba 15s US bulb no 1156 file K ownersdocs 1991 1991_740 91740_13 htm 8 of 11 12 30 2006 8 58 01 AM ...

Page 120: ... To remove Turn off ignition Grasp the cover with both hands and pull it towards you pg 6 11 Replacing bulbs cont Depress catches Depress catches and fit new bulb To fit file K ownersdocs 1991 1991_740 91740_13 htm 9 of 11 12 30 2006 8 58 01 AM ...

Page 121: ...atches and press the cover into position Interior light and reading lights certain models Take hold of the front section of the light as shown and pull straight down Replace the blown bulb and check operation before reinstalling the bulb housing Bulb Power Socket Interior light 10W SV8 5 Reading light 5W W2 1x9 5d file K ownersdocs 1991 1991_740 91740_13 htm 10 of 11 12 30 2006 8 58 01 AM ...

Page 122: ...replace a bulb insert a screwdriver as shown in picture and gently turn it to remove the lens Withdraw the bulb replace it and re insert the lens Bulb Power Socket Door warning lamp 3W W2 1x9 5d Contents Top of Page file K ownersdocs 1991 1991_740 91740_13 htm 11 of 11 12 30 2006 8 58 01 AM ...

Page 123: ... central electrical unit behind the ashtray in the center console To obtain access to the central electrical unit Remove the ashtray Pull out and depress the tongue Press up the section marked electrical fuses press and remove the unit There are 25 fuses in two rows See following pages for fuse designations locations pg 6 13 Fuses cont file K ownersdocs 1991 1991_740 91740_14 htm 1 of 8 12 30 2006...

Page 124: ...unclip the fuse tool on the right hand side of the fuse compartment and use it to remove the fuse see illustration 1 Press the tool onto the fuse 2 Pull the tool and fuse straight up 3 Pull out the fuse from the tool and push in a new fuse in the same way 4 Push in the fuse in the fusebox with the tool 5 Slide the tool out file K ownersdocs 1991 1991_740 91740_14 htm 2 of 8 12 30 2006 8 58 02 AM ...

Page 125: ...light clock audio system interior light trunk light door open warning power antenna 15 6 Heater fan MCC 30 7 Extra lights 8 Electrically operated windows 30 9 Warning light seat belt turn signals heated front seats electrically operated windows shift lock 15 10 Heated rear window Power operated sunroof 30 11 Tank pump Lambda sond 15 12 Back up lights cruise control disengagement of 4th gear on aut...

Page 126: ...g function and location of relays fuses etc refer to the Volvo Service Manuals These can be purchased directly using the Service Literature Brochure Order Form or through your Volvo dealer Some of the equipment systems listed may be available on certain models only and or as optional items only NOTE On cars equipped with ABS the system is protected by an additional 10A fuse located under the instr...

Page 127: ...r pg 6 16 Service diagnosis This section contains information which can be of help in the event of a breakdown Only those faults which can be rectified with the vehicle s tool kit are listed The engine does not start or is difficult to start The instructions for starting the engine have not been followed Follow the instructions in section Starting the engine The battery is poorly charged or dead S...

Page 128: ... the distributor ignition system are clean and correctly connected Misfiring and erratic engine operation Faulty ignition system Check spark plugs electrode gap should be 0 028 0 7 mm and wipe clean Check distributor cap for cracks and wipe clean on inside Check that all electric leads in the distributor ignition system are clean and correctly connected Ice in injection system Park the vehicle in ...

Page 129: ... belt tension incorrect Replace or adjust tension pg 6 18 Service diagnosis cont The gear selector can not be moved from the P position The gear selector is locked in the P position To release the selector the ignition must be switched on ignition key in position II and the brake pedal must be depressed Depress the brake pedal Select a gear Release the brake pedal If the gear selector cannot be mo...

Page 130: ...trical system is not functioning the gear selector must be released manually The catch is located under the brushes in the gear shift cover see illustration Push the catch gently forward Select a gear Contents Top of Page file K ownersdocs 1991 1991_740 91740_14 htm 8 of 8 12 30 2006 8 58 02 AM ...

Page 131: ...oad dirt and moisture in hard to get at cavities and other areas under the car The removal of paint and protective coatings on the outside of the car and underneath through damage by stones gravel or minor accidents Several factors influence the speed at which corrosion will occur The length of time various parts of a car stay wet Parts of the car filled with road dirt and water remain damp for lo...

Page 132: ...sed for de icing the relative humidity is higher air pollution is present and temperatures regularly stay above freezing Rustproofing inspection and touching up Your Volvo was carefully and thoroughly rustproofed at the factory The underbody and wheelhousings were sprayed with a thick durable rustproofing compound and the beams internal cavities and end sections were sprayed with a low viscous pen...

Page 133: ...the car which may need to be touched up and the recommended rustproofing compound are visible welded seams and panel seams thin underbody and wheel housings thick door hinges thin hood hinges and locks thin After completion of all work on the vehicle remove excess rustproofing compound with a cloth soaked in kerosene The sheet metal surfaces of the engine compartment are protected by a transparent...

Page 134: ...te is located on the panel above the right side head lights NOTE When touching up the car it should be cleaned and dry The surface temperature should be above 60 F 15 C Minor stone chips and scratches Material Primer can Paint touch up bottle Masking tape Brush If the stone chip has not penetrated down to the metal and undamaged layer of paint remains the touch up paint can be applied as soon as t...

Page 135: ...r and apply it with a small brush When the primer surface is dry the paint can be applied using a brush Mix the paint thoroughly apply several thin paint coats and let dry after each application pg 7 5 Paint touch up cont file K ownersdocs 1991 1991_740 91740_15 htm 5 of 11 12 30 2006 8 58 02 AM ...

Page 136: ...Mask with tape and paper prior to painting larger surfaces Remove the masking immediately after application of the last paint coat before the paint starts to dry Touching up is as follows Remove paint flakes with masking tape Shake the spray can for at least 1 minute Spray on the primer Move the can slowly and evenly back and forth over the spot and about 8 12 in 20 30 cm from the surface Protect ...

Page 137: ...t before you wash with a sponge and plenty of water to avoid scratching A detergent can be used to facilitate the softening of dirt and oil A water soluble grease solvent may be used in cases of sticky dirt However use a washplace equipped with a drainage separator Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels Tar spots can be removed with ke...

Page 138: ...l fallout more frequent washing is also recommended Suitable detergents Special car washing detergents or liquid dishwashing detergent can be used A suitable mixture is about 2 5 fl oz 8 5 cl of detergent to 2 6 US gal 10 liters of warm water After washing with a detergent the car should be well rinsed with clean water Bird droppings Remove from paintwork as soon as possible Otherwise the finish m...

Page 139: ... Before applying polish or wax the car must be washed and dried Tar spots can be removed with kerosene or tar remover Difficult spots may require a fine rubbing compound After polishing use liquid or paste wax Several commercially available products contain both polish and wax Waxing alone does not substitute for polishing of a dull surface Waxing alone does not substitute for polishing a dull sur...

Page 140: ... Volvo dealer On no account must gasoline naphtha or similar cleaning agents be used on the plastic or upholstery since these can cause damage Cleaning the seat belts Clean only with lukewarm water and mild soap solution Cleaning floor mats The floor mats should be vacuumed or brushed clean regularly especially during the winter when they should be taken out for drying Spots on textile mats can be...

Page 141: ...Volvo 1991 740 Model Contents Top of Page file K ownersdocs 1991 1991_740 91740_15 htm 11 of 11 12 30 2006 8 58 02 AM ...

Page 142: ...ngine compartment pg 8 7 Engine oil pg 8 9 Servicing pg 8 14 Power steering fluid brake fluid clutch fluid pg 8 15 Transmission fluid pg 8 16 Coolant pg 8 17 Lubrication body pg 8 18 Drive belts pg 8 19 Washer nozzles washer fluid reservoir pg 8 2 Servicing Maintenance schedule A Adjust Correct if necessary I Inspect Correct or Replace if necessary R Replace L Lubricate file K ownersdocs 1991 1991...

Page 143: ... I I I Valve clearance I I Air cleaner filter R R Spark plugs R R Automatic transmission fluid I R I R I R Manual transmission fluid R I I I I I I Rear axle oil I I I I I Timing belt B 230 F FT A R A 1 For detailed information see Engine oil section 3 For services beyond 60 000 miles 96 000 km consult your Maintenance records manual and Maintenance Service Chart pg 8 3 Servicing cont file K owners...

Page 144: ...Engine coolant Fuel Line Filter I I R I I R PCV Nipple Orifice hoses clean R EGR valve clean I Battery charge I I I I I I BRAKES I I I Inspect Brakes Replace components as necessary Change brake fluid I I I I I I I I I I I STEERING R R Tire wear Align front end if needed Check power steering fluid level I I I I I I file K ownersdocs 1991 1991_740 91740_16 htm 3 of 4 12 30 2006 8 58 03 AM ...

Page 145: ...______________ The following items should be checked weekly by the driver it takes only a few minutes Engine oil level Brake fluid level Radiator coolant level Tire pressure all five tires Operation of all lights Horns Windshield wipers Level of windshield washer fluid The following should also be carried out at regular intervals Washing Polishing Cleaning Rust protection Contents Top of Page file...

Page 146: ...he inspection program at 5 000 mile 8 000 km intervals which is outlined in the Maintenance Records Manual Thus maintenance program contains inspections and services necessary for the proper function of your car over the next 5 000 miles 8 000 km The maintenance inspections contain several checks which require special instruments and tools and therefore must be performed by a qualified technician ...

Page 147: ...me cases it may be difficult or impossible to comply with these requirements Modifications to the emission control systems may render your Volvo not certifiable for legal operation in the U S Canada or other countries pg 8 5 Engine compartment 740 B 230F 1 Data plate 2 Expansion tank coolant 3 Oil filler cap engine 4 Oil dipstick engine 5 Oil dipstick automatic transmission 6 Brake fluid reservoir...

Page 148: ...ks The distance between the marks represents approx 1 US qt 1 liter When necessary add oil of the same type as already used 2 Coolant level should be between the expansion tank marks Mixture 50 anti freeze coolant type C blue green and 50 water 9 Battery maintenance free type it is only necessary to check the electrolyte level at each service 8 Washer fluid reservoir should be filled with water an...

Page 149: ...nk coolant 3 Oil filler cap engine 4 Oil dipstick engine 5 Oil dipstick automatic transmission 6 Brake fluid reservoir 7 Oil reservoir power steering 8 Battery 9 Data plate 10 Engine identification label When filling gas always check Fuel Recommended 91 R M 2 95 RON unleaded Minimum octane requirement 91 RON unleaded 87 R M 2 file K ownersdocs 1991 1991_740 91740_17 htm 4 of 5 12 30 2006 8 58 04 A...

Page 150: ...eady used 2 Coolant level should be between the expansion tank marks Mixture 50 anti freeze coolant type C blue green and 50 water 8 Battery maintenance free type it is only necessary to check the electrolyte level at each service 1 Washer fluid reservoir should be filled with water and solvent wintertime windshield washer anti freeze Important Change engine oil and oil filter at 5 000 mile 8 000 ...

Page 151: ...d lower marks on the dip stick Low oil level can cause internal damage to the engine and over filling can result in high oil consumption The distance between the dipstick marks represents approx 1 US qt 1 liter of oil Draining the oil Drain the oil after driving while it is still hot Warning The oil may be very hot Protect the environment file K ownersdocs 1991 1991_740 91740_18 htm 1 of 11 12 30 ...

Page 152: ... oil of the same kind as already used Capacity 4 0 us qts 3 85 liters incl filter After an oil change the oil level will lie between the two marks on the dipstick i e between MAX and MIN This is normal Do not add too much oil or excessive oil consumption will result if oil cooler Turbo models is drained add 0 7 US qts 0 6 liters Changing oil filter Replace the oil filter at every oil change pg 8 8...

Page 153: ... 5 F 15 C Volvo recommends the use of energy conserving oils Look for the API label Synthetic or semisynthetic oils may be used if their specifications comply with the oil quality requirements Volvo does not recommend additional oil additives as they can adversely affect the engine Changing oil and oil filter Oil and oil filter are first changed at the 600 1 200 mile 1 000 2 000 km service Thereaf...

Page 154: ...iving Frequent trips of longer than 7 miles 11 km Normal driving EVERY 5 000 miles 8 000 KM OR EVERY 6 MONTHS WHICHEVER COMES FIRST American Petroleum Institute API labels These labels certify the oil conforms to the applicable standards and specifications of the API pg 8 9 Servicing Torque exhaust manifold nuts A loose manifold could alter air fuel ratio and cause an increase in emissions and or ...

Page 155: ...that requires no checking or adjustment Fuel system cap tank and lines and connections The effectiveness of the fuel system to contain hydrocarbons is dependent largely on a leakfree system Check for proper sealing of gasoline filler cap which contains 0 ring type seals Check all evaporative hoses in vehicle for tightness Check fuel lines under vehicle and repair if necessary Fuel line filter The ...

Page 156: ...rtain models Fuel system The fuel injection system is all electronic and microprocessor controlled It can continually compensate for variations in engine load speed and temperature to give the best economy and power A mass air flow sensor or a pressure meter on certain models measures the inducted air In this way the system can make instantaneous adjustments for changes in air temperature or densi...

Page 157: ...y device in the exhaust system designed to clean exhaust gases This device is mainly a container with a ceramic material insert designed to let the exhaust gases pass through channels in the insert The channel walls are covered by a thin layer of platinum palladium These metals act as catalysts permitting a chemical action to occur without actually taking part in it The emission CO HC NOx content ...

Page 158: ...ncrease in air flow raises pressure in the intake manifold by approx 8 psi over atmospheric pressure and engine power output by approx 46 horsepower over that developed by the normally aspirated engine The intercooler which resembles a radiator is located between the turbocompressor and inlet manifold pg 8 12 Servicing cont file K ownersdocs 1991 1991_740 91740_18 htm 8 of 11 12 30 2006 8 58 05 AM...

Page 159: ...ank to the charcoal filter where it is stored until the engine is started and then drawn into the engine s fuel induction system Crankcase ventilation The engine is equipped with positive crankcase ventilation which prevents crankcase gases from being released into the atmosphere Instead the crankcase gases are admitted to the intake manifold and cylinders PCV system The PCV nipple in the intake m...

Page 160: ...may result in unintended movements and body injury Replacing spark plugs The spark plugs should be changed every 30 000 miles 48 000 km However city driving or fast highway driving may necessitate changing after 15 000 miles 24 000 km of driving When installing new plugs be sure to fit the right type and use correct torque see Specifications When changing the plugs check that the suppressor connec...

Page 161: ...ill function properly Batteries contain corrosive and toxic acids It is of the utmost importance that old batteries are disposed of correctly Your Volvo dealer can assist you in this matter Contents Top of Page file K ownersdocs 1991 1991_740 91740_18 htm 11 of 11 12 30 2006 8 58 05 AM ...

Page 162: ...iving under extremely hard conditions mountain driving etc Check without removing the cap that the level is above the MIN mark of the fluid reservoir Always entrust brake fluid changing to an authorized Volvo dealer Power steering fluid The fluid level should lie between the MIN and MAX marks on the dipstick cool engine Check fluid level with engine idling and after driving while the fluid still i...

Page 163: ...xhaust pipe constitutes a fire risk A Cold transmission oil temperature 105 F 40 C This is a normal temperature for the transmission after idling for about 10 minutes At oil temperature below 105 F 40 C the level may be below the MIN mark B Warm transmission oil temperature 190 F 90 C This temperature is reached after driving for about 30 minutes At oil temperature above 190 f 90 c the level may b...

Page 164: ...d MAX marks Wipe the dipstick with a clean cloth Warning The oil may be very hot Do not use rags that could leave lint on the dipstick The transmission is topped up via the dipstick tube The space between the MIN and MAX marks on the dipstick corresponds to 0 5 US qt 0 5 liter Do not fill the transmission with too much oil since this can result in oil being ejected from the transmission Too little...

Page 165: ... the lower radiator hose Fill coolant through the expansion tank The heater controls should be fully open when draining and filling Add coolant until the level is up to the MAX mark or slightly above Start the engine and run until hot Check the cooling system connections for tightness Also re check the coolant level Capacity See Specifications Coolant Volvo coolant type C blue green CAUTION The co...

Page 166: ...ating hint Lubricant 1 Hood lock and latch Oil 2 Hood hinges Oil 3 Door stop and hinges Oil 4 Sun roof wind deflector Oil 5 Door lock catch plate Oil or low temperature grease 6 Trunk lid lock Volvo Teflon lock oil 7 Window regulator Oil grease locking device silicone on inside of door grease 8 Front seat slide rail and latch Oil 9 Door lock keyhole Low temperature grease or Volvo Teflon lock oil ...

Page 167: ... press down the belt about 1 4 3 8 5 10 mm This also applies to other drive belts on the engine WARNING The engine must not be running when this check is performed Belt check Check the belt regularly to make sure it is in good condition and is clean Worn or dirty belts can cause poor cooling and low generator output as well as impair the operation of the power steering and the air conditioning uni...

Page 168: ...ssary Washer fluid reservoir The washer fluid reservoir is located in the engine compartments and holds approx 1 US gal 4 liters sedans and 0 8 US gal 3 2 liters wagons On turbo models the washer fluid reservoir is located on the right side in the engine compartment A filter two filters on wagons is located next to the reservoir The filter s should be replaced every five years During cold weather ...

Page 169: ...Volvo 1991 740 Model Contents Top of Page file K ownersdocs 1991 1991_740 91740_19 htm 8 of 8 12 30 2006 8 58 05 AM ...

Page 170: ...es pg 9 2 Specifications Dimensions and weights 740 GL 740 Turbo Length 188 4 478 5cm Width 68 9 175 cm Height 56 5 143 cm Wheelbase 109 277 cm Track front 57 5 146 cm rear 57 5 146 cm Turning circle between curbs 32 5 ft 9 9 m Trunk capacity sedans 16 8 cu ft 0 487 cm Cargo capacity wagons With rear seats up 39 3 cu ft 1 1 m With rear seats down 74 9 cu ft 2 1 m file K ownersdocs 1991 1991_740 91...

Page 171: ...3 kg 1985 kg Capacity weight GL Sedan 990 lbs 449 kg 450 kg TURBO Sedan 1010 lbs 459 kg 460 kg GL Wagon 1045 lbs 474 kg 475 kg TURBO Wagon 1065 lbs 483 kg 490 kg Permissible weight front GL Sedan 2010 lbs 910 kg 900 kg TURBO Sedan 2075 lbs 942 kg 940 kg GL Wagon 2005 lbs 910 kg 910 kg TURBO Wagon 2065 lbs 937 kg 935 kg Permissible rear GL Sedan 2125 lbs 964 kg 965 kg TURBO Sedan 2140 lbs 971 kg 97...

Page 172: ...stamped on the right hand door pillar 2 Vehicle Emission Control Information Your Volvo is designed to meet all applicable emissions standards as evidenced by the certification label on the left wheelhousing For further information regarding these regulations please consult your Volvo dealer 3 Model Plate Vehicle Identification Number VIN Codes for color and upholstery etc This plate is located on...

Page 173: ... According to API SG Oil with designation SG CD also comply with these demands Synthetic or semi synthetic oils may be used if their specifications comply with the above Volvo recommends the use of fuel economy improving oils Look for the API label file K ownersdocs 1991 1991_740 91740_20 htm 4 of 6 12 30 2006 8 58 06 AM ...

Page 174: ... US qts 7 5 liters Rear axle Quality Volvo rear axle oil 1161329 or API GL 5 MIL L 2105 B or C SAE 90 or 80W 90 Capacity 1 7 US qts 1 6 liters Power steering Quality ATF type F Capacity 0 7 US qts 0 7 liters Brake fluid Brake fluid type DOT 4 Capacity 0 66 US qts 0 5 liters NOTE SAE 15 W 40 oil is recommended for use in severe driving conditions which involve high oil temperatures or excessive oil...

Page 175: ...Volvo 1991 740 Model Contents Top of Page file K ownersdocs 1991 1991_740 91740_20 htm 6 of 6 12 30 2006 8 58 06 AM ...

Page 176: ...4 0 018 0 016 0 018 inlet and exhaust 0 35 0 45 mm 0 040 0 045 mm California 134 ft lbs 182 Nm at 2500 rpm 740 B230F Turbo Type designation Volvo B 230F Output SAE J 1349 162 hp at 4800 rpm 119 kW at 80 rps Max torque SAE J 1349 195 ft lbs 265 Nm at 3450 rpm Number of cylinders 4 Bore 3 78 96 mm Stroke 3 15 80 mm Displacement 2 32 Liters Compression ratio 8 7 1 Checking Adjusting Valve clearance c...

Page 177: ...urbo HC47cog x 1000 Coolant Volvo coolant type C blue green Capacity 10 US qts 9 5 liters Ignition System Firing order 1 3 4 2 Ignition setting GL 12 B T D C at 750 rpm Turbo 12 B T D C at 750 rpm Spark plugs GL Turbo Volvo P N270746 1 Spark plug gap 0 028 0 032 0 7 0 8 mm Tightening torque 15 22 ft lbs 20 30 Nm Distributor direction of rotation Clockwise pg 9 7 Specifications file K ownersdocs 19...

Page 178: ...1 4th gear 1 1 1 1 5th gear 0 80 1 Overdrive 0 78 1 Reverse 3 68 1 3 68 1 Rear axle Reduction ratios 3 73 1 3 54 1 3 31 1 Automatic transmission AW70L AW71 Reduction ratios 1st gear 2 45 1 2nd gear 1 45 1 3rd gear 1 1 4th gear 0 69 1 Reverse 2 21 1 Rear axle Reduction ratios 4 10 1 3 73 1 Speeds at 1000 engine rpm manual transmission file K ownersdocs 1991 1991_740 91740_21 htm 3 of 12 12 30 2006 ...

Page 179: ...10 0 Front suspension McPherson type spring and strut suspension Shock absorbers housed in strut casing Rack and pinion steering Safety type steering column The alignment specifications apply to an unloaded car but include fuel coolant and spare wheel Toe in measured on the wheel rim 5 64 1 64 2 3 mm 0 5 mm tire sides 3 32 1 32 2 8 0 8 mm All specifications are subject to change without notice pg ...

Page 180: ...cific gravity 1 28 Recharge at 1 23 Alternator rated output 1120 W max current 80 A The following bulbs may be obtained from your nearest Volvo dealer Lights 12 V US bulb No Power Socket Headlights HB 9004 65 45 W Parking lights front turn signals front 1157 N A 21 5 W 24 2 2 cp BAY 15 d turn signals rear 1156 21W 32cp BA 15s Tail lights 2x67 5 W 4cp BA 15s Brake light 1156 21 W 32cp BA 15s file K...

Page 181: ... 1 x 9 5 d License plate light 4 W BA 9 s Door warning lights 3 W W 2 1x9 5d Interior light 10 W SV8 5 Reading lights front 5 W W 2 1x9 5d Trunk light 10 W SV8 5 Glove box light 2 W BA9 s Instrument lighting 3 W W 2 1x9 5d Lighting control panel 1 2 W Volvo P N 966326 A T selector 1 2 W Volvo P N 966362 Ashtray rear 1 2 W Volvo P N966326 file K ownersdocs 1991 1991_740 91740_21 htm 6 of 12 12 30 2...

Page 182: ... label is located on the rear facing edge of the right front door This label lists both tire and vehicle design limits Do not load your car beyond the load limits indicated or maximum capacity of vehicle WARNING Improperly inflated tire will reduce tire life adversely affect vehicle handling and can possibly lead to failure resulting in loss of vehicle control prior warning Tool kit file K ownersd...

Page 183: ...e 4 0 US qts at oil change 3 85 liters Manual transmission M46 2 8 US qts 2 6 liters M47 1 6 US qts 1 5 liters Automatic transmission 7 9 US qts 7 5 liters Automatic transmission Rear axle 1 7 US qts 1 6 liters Power steering gear 0 7 US qts 0 7 liter Turbo If oil cooler is drained add 0 7 US qts 0 6 liter file K ownersdocs 1991 1991_740 91740_21 htm 8 of 12 12 30 2006 8 58 07 AM ...

Page 184: ...Manual Catalog Order form was placed in the car prior to delivery from the dealer to you Complete ordering information is provided Volvo supports Voluntary Mechanic Certification by the A S E Certified mechanics have demonstrated a high degree of competence in specific areas Besides passing exams each mechanic must also have worked in the field for two or more years before a certificate is issued ...

Page 185: ...odular telephones left in or used in close proximity to the car can cause faultless in the car s electronic control systems Consult your Volvo dealer before installing any such accessories Carbon monoxide is a poisonous colorless and odorless gas which is present in all exhaust gases If you ever smell exhaust fumes from inside the vehicle make sure the passenger compartment is ventilated and immed...

Page 186: ... VOLVO Octane rating see p 4 2 Tire pressure see label located on rear edge of right front door Bulbs Power Socket US Bulb No 1 45 65 W 9004 2 21 5 W BAY 15d 1157NA file K ownersdocs 1991 1991_740 91740_21 htm 11 of 12 12 30 2006 8 58 07 AM ...

Page 187: ... BA 15s 67 4 21 W BA 15s 1156 5 21 5 W BAY 15d 1157 VOLVO Volvo Car Corporation Goteborg Sweden TP 3135 2 Canada U S A 35000 11 90 Contents Top of Page file K ownersdocs 1991 1991_740 91740_21 htm 12 of 12 12 30 2006 8 58 07 AM ...

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